Ford F150 Pickup. Manual - part 1864

Fig. 40: Adjusting Clutch Pressure Plate 
Courtesy of FORD MOTOR CO. 

REMOVAL & INSTALLATION 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

DOWELS - FLYWHEEL 

Removal 

NOTE:

Take care not to damage the flywheel dowel holes or surface areas around 
the flywheel dowel during removal.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

Fig. 41: Locating Flywheel Dowels 
Courtesy of FORD MOTOR CO. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup

  

1. Remove the flywheel dowels by using a drift pin where the flywheel dowel is installed in an open hole 

and locking pliers where the flywheel dowel is installed in a blind hole.  

Installation 

1. Install all flywheel dowels by driving them into place using a brass or plastic mallet.  

DOWELS - FLYWHEEL HOUSING TO BLOCK 

Removal 

1. Remove the flywheel housing to block dowel (6397) using a drift pin where the flywheel housing to 

block dowel is installed in an open hole and locking pliers where the flywheel housing to block dowel is 
installed in a blind hole.  

Installation 

1. Install all flywheel housing to block dowels by driving them into place using a brass or plastic mallet. 

NOTE:

Care should be taken to drive the flywheel dowel squarely into place until 
fully seated and to not damage surrounding surface areas.

NOTE:

Take care not to damage the flywheel housing to block dowel holes or 
surface areas around the flywheel housing to block dowel hole during 
removal.

NOTE:

Care should be taken to drive the flywheel housing to block dowel 
squarely into place until fully seated without damaging the surrounding 
surface areas.

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Manual Transmission, Clutch & Transfer Case - General Information - F150 Pickup