Chery Tiggo 5 (T21). Service manual - part 105

 

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Chery Tiggo 5 (T21). Service manual - part 105

 

 

07–

6

07

Piston Ring Groove

Height (mm)

First Ring

1.2

Second Ring

1.5

Oil Ring

25

Piston Pin

Diameter (mm)

21

Length (mm)

60

Piston Pin Hole Diameter (mm)

21

Crankshaft

Axial Clearance (mm)

0.070 - 0.265

Radial Clearance (mm)

0.021 - 0.059

Crankshaft Main Journal

Diameter (mm)

54

Coaxially (mm)

0.04

Cylindricity (mm)

0.007

Roundness (mm)

0.004

Connecting Rod Journal

Diameter (mm)

47.9

Parallelism to Main 

Journal

0.008

Cylinder Block

Overall Height (mm)

293

Bore Roundness (mm)

0.008

Cylindricity (mm)

0.01

Upper Surface Flatness (mm)

0.04

Surface Grinding Limit

Grinding is not permitted

Connecting Rod

 Connecting Rod Big End Radial Clearance (mm)

0.021 - 0.056

Big End Axial Clearance (mm)

0.15 - 0.40

Item

Specification

+0.06
+0.05

+0.04
+0.02

+0.05
+0.01

 0
-0.006

 0
-0.5

+0.010
+0.006

 0
-0.019

 0
-0.016

07–

7

07

Engine Torque Specifications

Description

Torque (N·m)

Accessory Drive Belt Upper Idler Pulley Assembly 
Fixing Bolt 

40 + 5

Accessory Drive Belt Lower Idler Pulley Assembly 
Fixing Bolt 

40 + 5

Accessory Drive Belt Tensioner Assembly Fixing Bolt 

40 + 5

Timing Belt Front Cover Upper Body Fixing Bolt

7

Crankshaft Pulley Fixing Bolt

1st step: 25 ± 5

2nd step: 30° ± 5°

Timing Belt Front Cover Lower Body Fixing Bolt

7

Plug for Installing Crankshaft Timing Tool on Bottom 
of Engine Block 

40 + 5

Timing Belt Tensioner Fixing Bolt

20 + 5

Exhaust Phaser Cover

30

Exhaust Camshaft Phaser Assembly Fixing Bolt

120 ± 5

Intake Phaser Cover

30

Intake Camshaft Phaser Assembly Fixing Bolt

120 ± 5

Crankshaft Timing Pulley Fixing Bolt

1st step: 130 ± 10
2nd step: 65° ± 5°

Flywheel Fixing Bolt

1st step: 35 ± 5

2nd step: 45° ± 5°

Engine Wire Harness Assembly Fixing Bolt

7 ± 1

Intake Camshaft Position Sensor Fixing Bolt

8 ± 0.5

Exhaust Camshaft Position Sensor Fixing Bolt

8 ± 0.5

Cylinder Head Cover Fixing Bolt

8 + 3

Timing Belt Idler Pulley Fixing Bolt

40 + 5

Timing Belt Rear Cover Fixing Screw

5 + 2

Camshaft First Bearing Cap Fixing Bolt

8 + 3

Camshaft Bearing Cap Fixing Bolt

8 + 3

Cylinder Head Fixing Bolt

1st step: 45 ± 5

2nd step: 180° ± 10°

Coupling Bolt Between Rear Mounting Cushion 
Assembly and Front Sub Frame Welding Assembly 
(for MT Model)

70 ± 5

Rear Mounting Cushion Assembly Fixing Nut (for MT 
Model)

70 ± 5

Locking Nut for Through Bolt Between Rear 
Mounting Bracket and Rear Mounting Cushion 
Assembly (for MT Model)

70 ± 5

Coupling Bolt Between Rear Mounting Bracket and 
Transmission Case (for MT Model)

55 ± 5

07–

8

07

Coupling Bolt Between Rear Mounting Cushion 
Assembly and Front Sub Frame Welding Assembly 
(for CVT Model)

70 ± 5

Locking Nut for Through Bolt Between Rear 
Mounting Bracket and Rear Mounting Cushion 
Assembly (for CVT Model)

70 ± 5

Coupling Bolt Between Rear Mounting Bracket and 
Transmission Case (for CVT Model)

80 ± 6

Coupling Bolt Between Front Mounting Cushion 
Assembly and Side Rail Welding Assembly

70 ± 5

Locking Nut for Through Bolt Between Front 
Mounting Cushion Assembly and Front Mounting 
Bracket

70 ± 5

Coupling Bolt Between Front Mounting Bracket and 
Transmission Case

55 ± 5

Locking Nut for Through Bolt Between Left Mounting 
Cushion Assembly and Left Mounting Bracket (for 
MT Model)

105 ± 10

Coupling Bolt Between Left Mounting Cushion 
Assembly and Body (for MT Model)

90 ± 5

Fixing Nut Between Left Mounting Bracket and 
Transmission Case (for MT Model)

80 ± 6

Left Mounting Cushion Assembly Locking Nut (for 
CVT Model)

80 ± 6

Coupling Bolt Between Left Mounting Cushion 
Assembly and Body (for CVT Model)

70 ± 5

Fixing Nut Between Left Mounting Bracket and 
Transmission Case (for CVT Model)

80 ± 6

Coupling Bolt Between Left Mounting Bracket and 
Transmission Case (for CVT Model)

80 ± 6

Expansion Tank Fixing Bolt

7 ± 1

Coupling Bolt and Nut Between Right Mounting 
Cushion Assembly and Right Mounting Bracket

80 ± 6

Coupling Bolt Between Right Mounting Cushion 
Assembly and Body

70 ± 5

Right Mounting Cushion Assembly Fixing Bolt

55 ± 5

Left Coupling Bolt Between Precatalytic Converter 
Assembly Bracket and Engine Block

23 ± 2

Right Coupling Bolt Between Precatalytic Converter 
Assembly Bracket and Engine Block

50 ± 5

Coupling Nut Between Shift Cable and Shift Arm (for 
CVT Model)

18 ± 2

Coupling Plug Between Pipe II Assembly and Clutch 
Release Cylinder

16 ± 2

Bracket II Fixing Bolt

15 ± 2

Description

Torque (N·m)

07–

9

07

Bracket I Fixing Bolt

15 ± 2

Transmission Ground Wire Fixing Bolt

15 ± 2

High Pressure Pipe Hollow Bolt

45 ± 5

Fixing Bolt Between A/C High/Low Pressure Line 
and Compressor Assembly

25 ± 2.5

Battery Wire Harness Fixing Nut

7 ± 1

Knock Sensor Inner Torx Fixing Bolt

20 ± 5

Small Circulation Metal Tube Fixing Bolt

20 ± 5

Engine Accessory Bracket Fixing Bolt

40 + 5

Power Steering Pump Bracket Fixing Bolt

30 + 5

Oil Cooler Bracket Fixing Bolt

40 + 5

Trim Cover Rear Right Bracket Fixing Bolt

7 ± 1

Oil Deflector Assembly Fixing Bolt

8 ± 3

Connecting Rod Bearing Cap Fixing Bolt

1st step: 25 ± 3

2nd step: 90° ± 5°

Crankshaft Frame Fixing Bolt

20 + 3

Main Bearing Cap Fixing Bolt

1st step: 45 ± 5

2nd step: 180° ± 10°

Description

Torque (N·m)

 

 

 

 

 

 

 

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