AUTOMOTIVE INDUSTRY RETAIL, SERVICE & REPAIR - part 98

AURT5771A Develop and apply gas fuel systems modification 

 

Automotive Industry RS&R 

732 

AUR99 Version 4.00 Review by 30 June 2004 

©Australian National Training Authority 

 

RANGE STATEMENT  

Personal protective 
equipment 

 

• 

Personal protective equipment is to include that 
prescribed under legislation, regulations and enterprise 
policies and practices 

Information and 
procedures 

• 

Workplace procedures relating to the use of tools and 
equipment 

• 

Workplace procedures relating to reporting and 
communication 

• 

Manufacturer/component supplier specifications and 
application procedures for testing equipment and material 

• 

Manufacturer/component supplier specifications, 
schematics and operational procedures related to gas fuel 
systems modification 

• 

Australian Design Rules 

• 

Gas Fuel Vehicle Regulations 

• 

Vehicle Industry Publications related to emerging gas fuel 
systems technology and technology changes 

 

EVIDENCE GUIDE 

The Evidence Guide identifies the critical aspects, knowledge and skills to be demonstrated 
to confirm competency for this unit. This is an integral part of the assessment of competency 
and should be read in conjunction with the Range Statement. 

Critical aspects of 
evidence 

• 

Interpret work order and locate and apply relevant 
information 

• 

Apply safety requirements including the isolation of 
equipment and the use of personal protective equipment 

• 

Follow work instructions, operating procedures and 
inspection processes to: 

•  minimise the risk of injury to self and others 
•  prevent damage and wastage of goods, equipment 

and products 

• 

maintain required production output and product 
quality

 

 

 

EVIDENCE GUIDE 

Critical aspects of 
evidence (continued) 

• 

Correctly modify a significant gas fuel system or 
sub-system including: 

•  the selection, development and recording of success 

factors and evaluation criteria before undertaking 
the modification 

•  the selection, development and validation of the 

modification methodology, process(es) and 
specification 

•  the application of the modification specification 

(methodology and process), and  

• 

the recording 

and reporting of the outcomes  

• 

Work effectively with others 

• 

Modify activities to cater for variations in workplace 
context and environment 

Underpinning knowledge 

• 

Mechanical theory covering the concepts and principles 
of mechanical, hydraulic and pneumatic systems 

• 

General knowledge of the theory of diagnosis including 
concept, design and planning 

• 

Detailed knowledge of the concepts, types, functions, 
operations and limitations of gas fuel systems 

• 

Detailed knowledge of the types, functions, operations 
and limitations of diagnostic testing equipment 

• 

General knowledge of the methods and processes for 
recording and reporting diagnostic findings and 
recommendations 

• 

General knowledge of personal computer operation  

 

AURT5771A Develop and apply gas fuel systems modification 

 

Automotive Industry RS&R 

734 

AUR99 Version 4.00 Review by 30 June 2004 

©Australian National Training Authority 

 

EVIDENCE GUIDE 

Underpinning skills 

These include a number of processes that are learnt throughout work and life, which are 
required in most jobs. Some of these are covered by the national key competencies, although 
others may be added. The questions below highlight how these processes are applied in this 
competency unit. The number in brackets indicates the level to which the key competency 
needs to be demonstrated where (1) is where work is within set conditions and process, (2) is 
where the management or facilitation of conditions or process is exercised, and (3) is where 
the design and/or development of conditions or process are required. 

How will the candidate apply the following key competency in this unit? 

The candidate will need to: 

Collect, analyse and 
organise information 

 

Collect, organise and understand legal and technical 
information related to contemporary gas fuel systems 
modifications. 

 (Level 2)

Communicate ideas and 
information 

 

Communicate ideas and information to enable confirmation of 
work requirements and specifications, coordination of work 
with site supervisor, other workers and customers, the reporting 
of work outcomes and the completion of regulatory, 
commercial and vehicle information systems inputs. 

(Level 2)

Plan and organise 
activities 

 

Plan and organise activities including the development and 
planning of modification processes, the preparation and layout 
of the worksite and the obtaining of tools, equipment, material 
and testing equipment to avoid any back tracking, workflow 
interruptions or wastage. 

(Level 3)

Work with others and in a 
team 

 

Work with others and in a team by recognising dependencies 
and using cooperative approaches to optimise workflow and 
productivity. 

(Level 2)

Use mathematical ideas 
and techniques 

 

Use mathematical ideas and techniques to correctly complete 
measurements, calculate specifications, calibrate and establish 
testing equipment and evaluate modification results against 
pre-established criteria. 

(Level 2)

 

 

EVIDENCE GUIDE 

Underpinning skills

 (

continued) 

Solve problems 

 

Establish modification methods and processes which anticipate 
and allow for risks and avoid or minimise reworking and avoid 
wastage. 

(Level 3)

Use technology 

 

Use the full range of workplace technology related to gas fuel 
systems modification including testing equipment, maintenance 
equipment, tools, calculators and measuring devices and 
information management systems. 

(Level 2)

 

EVIDENCE GUIDE 

Resource implications 

•  Access to an operational gas fuel system requiring 

modification, testing equipment as stipulated in the 
Range Statement, technical information and a realistic 
work environment 

Method of assessment 

•  Assessment of this competency is most likely to be 

project related and require portfolios or other forms of 
indirect evidence of process. Direct evidence will 
include certification of compliance of the final 
outcome/product or authorisation for use by a 
competent authority 

•  Assessment must confirm the inference that 

competency is able not only to be satisfied under the 
particular circumstances, but is able to be transferred 
to other projects 

Context/s of assessment 

•  Assessment may occur on the job or in a workplace 

simulated facility with relevant process equipment, 
material, work instructions and deadlines 

 

 

 

 

Automotive Industry RS&R  

AURT5773A Evaluate and select bodywork material, equipment and processes 

©Australian National Training Authority 

 AUR99 Version 4.00 Review by 30 June 2004 

737 

 

AURT5773A 

Evaluate and select bodywork material, 
equipment and processes 

Unit descriptor 

This unit covers the competency to research and evaluate the full 
range of bodywork material, equipment and processes and to 
select that most appropriate for each particular specified 
application taking into account evolving technology and market 
needs. 

 

ELEMENT PERFORMANCE 

CRITERIA 

1 Determine 

bodywork 

requirements 

1.1 

Requirements for bodywork activities are identified  

1.2 

A framework and rating system is developed to facilitate 
comparisons of cost/benefits and other qualitative 
properties of material, equipment and processes 

2 Gather 

data 

and 

specifications 

2.1 

Current best practice and future trends for undertaking 
bodywork are assessed to establish comparisons and 
benchmarks 

2.2 

Steps required for bodywork processes are identified and 
flow charts produced where necessary 

2.3 

Specifications are identified to match each bodywork 
process 

2.4 

Consultations are conducted with relevant employees and 
management to identify additional or altered specifications 

2.5 

Material, tools, and/or equipment requirements for the 
bodywork are identified and documented 

2.6 

Existing material, equipment and stock on hand is 
evaluated to match requirements of the proposed processes 

2.7 

OH&S requirements to provide safe work systems for the 
material, equipment and processes are identified  

2.8 

Appropriate data is compiled and documented 

3 Evaluate 

material, 

equipment and 
processes against 
requirements 

3.1 

Material are assessed for required quality, finish and 
conformity to standards 

3.2 

Equipment options are identified 

3.3 

Material, equipment and processes are selected based on 
comparisons of performance, cost and specifications 
compared to the prepared rating system 

3.4 

Processes are documented to enterprise and industry 
standards 

 

AURT5773A Evaluate and select bodywork material, equipment and processes 

Automotive Industry RS&R 

738 

AUR99 Version 4.00 Review by 30 June 2004 

©Australian National Training Authority 

 

RANGE STATEMENT  

The Range Statement provides advice to interpret the scope and context of this unit of 
competency, allowing for differences between enterprises and workplaces. It relates to the unit as 
a whole and facilitates holistic assessment. The following variables may be present for this 
particular unit:  

Unit scope 

 

• 

This unit covers the work involved in evaluating and 
selecting the material, equipment and processes for 
bodywork operations 

• 

The unit applies to those with responsibility for resource 
coordination and leadership of others individually and in 
teams

 

Unit context 

• 

OH&S requirements include vehicle industry regulations, 
safety management systems, hazardous substances and 
dangerous goods code and safe operating procedures 

• 

Work is carried out in accordance with legislative 
obligations, Australian Design Rules, environmental 
legislation, relevant health regulations, manual handling 
procedures and organisation insurance requirements 

• 

Work requires individuals to demonstrate research, 
analytical, judgement and problem solving skills in the 
diagnosis of faults 

• 

Material and equipment options are to include those in 
general service in the industry and those identified as 
emerging technology 

Workplace environment 

• 

The function is undertaken in accordance with established 
enterprise procedures and practices may include 
requirements recommended by manufacturer/component 
supplier 

• 

Customers and suppliers may be internal or external 

Machines/equipment 

• 

Machines/equipment may include: 

• 

any machine typically used in the bodyworks 
industry 

• 

micro-processor or computer controlled machines

 

Personal protective 
equipment 

• 

Personal protective equipment is to include that prescribed 
under legislation, regulation and enterprise policies and 
practices 

 

Automotive Industry RS&R  

AURT5773A Evaluate and select bodywork material, equipment and processes 

©Australian National Training Authority 

 AUR99 Version 4.00 Review by 30 June 2004 

739 

 

RANGE STATEMENT  

Information and 
procedures  

• 

Sector trade journals and related publications 

• 

Work procedures/instructions 

• 

Manufacturer/component supplier specifications and 
instructions 

• 

Standard forms of workplace process and procedure 

• 

Organisation work specifications and requirements 

• 

Australian Design Rules 

• 

Legislation/regulations/national and industry codes and 
practices relevant to the product 

• 

Quality and Australian standards and procedures 

 

EVIDENCE GUIDE 

The Evidence Guide identifies the critical aspects, knowledge and skills to be demonstrated to 
confirm competency for this unit. This is an integral part of the assessment of competency and 
should be read in conjunction with the Range Statement. 

Critical aspects of evidence 

• 

Locate, interpret and apply relevant information 

• 

Apply safety requirements throughout the work sequence, 
including the use of personal protective clothing and 
equipment 

• 

Lead others and work effectively to improve production 
quality and outcomes 

• 

Evaluate material, equipment and bodywork processes 
considering: 

• 

material and equipment currently available 

• 

material and equipment innovations and potential 

• 

equipment capabilities and availabilities 

• 

workforce availability and capabilities 

• 

cost benefit 

analysis (or equivalent) 

• 

Identify the impact of decisions in terms of commercial, 
environmental and safety risks 

• 

Encourage participation of employees in the planning of 
work activities and changes