ORGANIZATIONAL MAINTENANCE MANUAL WITH REPAIR PARTS LIST FOR RIFLE, 7.62 MM, AK-47 (2009)

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DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS

GENERAL

This section describes the various controls for the proper operation of the 7.62 mm AK-47 rifle, and accessories.

OPERATOR CONTROLS AND INDICATORS

1. Right Side View. Refer to Figure 1.

a. Front Sight. Allows the operator to adjust the windage and elevation of the strike of the round.

b. Bayonet Lug. Allows for attachment of a bayonet.

c. Rear Sight. Contains the rear sight aperture on the end of the sight leaf. The slider on the sight leaf to allow the

operator to adjust for target distance.

d. Charging Handle. Is part of the bolt carrier and allows the operator to chamber a round and cock the weapon.

e. Magazine. Contains up to 30 rounds of 7.62 x 39 mm ammunition.

Magazine Release. Allows the operator to release the magazine to remove it from the weapon.

g. Selector Lever. Allows the operator to select the mode of fire and place the weapon on SAFE.

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3. Front Sight. Refer to Figure 3.

a. Front Sight Post. The front sight post is screwed up or down when zeroing the rear sight. The AK-47 combination

tool (or the AK-47 front sight adjustment tool) is used to adjust the front sight.

b. The Windage Drum. The windage drum is moved left or right to adjust for windage. An AK-47 front sight

adjustment tool (or an M249 front sight adjustment tool) is used to adjust the windage drum.

Figure 3. Using the Front Sight and the AK-47 Front Sight Adjustment Tool.

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4. Rear Sight. Refer to Figure 4.

a. Rear Sight Aperture. The rear sight aperture is on the end of the sight leaf.

b. Sight Leaf. The sight leaf has distance markings for up to 800 meters.

c. Slide Assembly. To adjust for distance to target, move the slide assembly to the proper distance marking on the

sight leaf (e.g. “S” for less than 100 meters, “1” for 100 meters, and “2” for 200 meters).

Figure 4. The Rear Sight with the Slide Assembly set on “S”.

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Selector Lever.

a. SAFE. The weapon will not fire when the selector lever is set on SAFE. The selector lever must be off SAFE to

chamber a round or to clear the weapon. Always place the selector lever on SAFE when inserting and removing a

magazine. The selector lever can be set on SAFE even when the hammer is forward. Refer to Figure 6.

Figure 6. Selector Lever Placed on SAFE.

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c. AUTO. When the selector lever is placed on AUTO, the weapon will continue to fire as long as the trigger is held

to the rear or until the magazine is empty. The selector lever must be set on SEMI or AUTO to chamber a round

or to clear the weapon. Refer to in Figure 8.

Figure 8. The Selector Lever Placed on AUTO.

END OF WORK PACKAGE

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OPERATION UNDER USUAL CONDITIONS

GENERAL

This section contains instructions for the operation of the 7.62 mm, AK-47 rifle under conditions of moderate temperature

and humidity.

PREPARATION FOR FIRING

WARNING

Check the bore to ensure it is clean and free of obstruction. Failure to follow this warning

may result in injury or death to personnel. Do not use the cap of the combination tool kit

as a blank firing device.

1. Ensure the weapon is properly lubricated.

2. Check the weapon for correct assembly and proper operation.

3. Check the ammunition for grade, identification markings, and serviceability.

4. Operate and inspect the controls for satisfactory functionality.

PLASTIC MAGAZINE

In addition to metal AK-47 magazines there are plastic AK-47 magazines, which are lighter and more water resistant.

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LOADING A MAGAZINE

CAUTION

Ensure ammunition is free of sand, mud, moisture, frost, snow, ice, grease, or other

foreign debris. Also, check the ammunitionfor dents in cartridges or bad primers.

To load ammunition into a magazine, follow these instructions:

1. Hold the magazine with the one hand, with the follower facing up.

2. With the opposite hand, insert the rounds into the feed mechanism of the magazine.

3. Ensure the rounds are seated against the rear of the magazine.

LOADING THE WEAPON

WARNING

If the weapon is dropped or jarred with a loaded magazine in place, it could chamber a

round and subsequently cause a negligent discharge. Failure to follow this warning may

result in injury or death to personnel.

CAUTION

NEVER ride the charging handle forward. Allow it to move forward on its own.

1. Set the selector lever on SAFE.

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2. Seat the front lip of the magazine against the front of the magazine well and rock the magazine up and to the rear,

until an audible “click” is heard indicating that the magazine release has locked the magazine in place. Push up and

pull down on the magazine to ensure that it is firmly seated. Refer to Figure 1.

Figure 1. Inserting a Magazine.

3. Place the selector lever on SEMI.

4. Charge the weapon to chamber the first round. DO NOT ride the charging handle forward.

5. Place the selector lever on SAFE.

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UNLOADING AND CLEARING THE WEAPON

1. Point the weapon in a safe direction and set the selector lever on SAFE.

2. To remove the magazine, press the magazine release toward the magazine and rock the magazine down and forward.

Refer to Figure 2.

Figure 2. Removing the Magazine.

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6. Place the selector lever on SEMI or AUTO. Refer to Figure 3.

Figure 3. Selector Lever on SEMI (left) or AUTO (right).

7. Pull and hold the charging handle to the rear.

8. Visually and physically inspect the chamber and receiver to ensure they contain no ammunition.

9. Release the charging handle, allowing it to return forward. Set the selector weapon on SAFE.

10. The weapon is now cleared and SAFE.

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SETTING THE SIGHTS AND FIELD FIRING TECHNIQUES

NOTES

Detailed zeroing procedures will be covered in a separate period of instruction. This

section will describe how to set the front and rear sight to adjust the strike of the round

The front sight post and windage drum are used to zero the rear sight. The rear sight

assembly is used to adjust for distance to target during field fire.

A rule of thumb for adjusting the front sight post and the windage drum is to move the

post or drum in the OPPOSITE direction of the desired adjustment of the strike of the

round.

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1. Front Sight.

a. Front Sight Post. Screwing the front sight post down will move the strike of the round UP, screwing the front

sight post up will move the strike of the round DOWN. The combination tool (or the handle of the front sight

adjustment tool) is used to screw the front sight post down or up. Refer to Figure 4.

b. The Windage Drum. Pushing the windage drum left will move the strike of the round RIGHT, pushing it right

will move the strike of the round LEFT. The front sight adjustment tool (or an M249 front sight adjustment tool)

is used to move the windage drum. Refer to Figure 4.

Figure 4. Setting the Front Sight Post and the Windage Drum.

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2. Rear Sight. The rear sight aperture is on the end of the sight leaf. Moving the slide assembly to different distance

markings on the sight leaf adjusts for distance to target. The slide assembly snaps into place on the distance markings

on the sight leaf. Set the slide on “S” for ranges under 100 meters, “1” for 100 meters, “2” for 200 meters. Refer to

Figure 5.

Figure 5. The Rear Sight with the Slide Assembly Set on the “S” Setting.

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3. Aiming. Obtain a good sight picture and good sight alignment with the front sight post centered in the rear sight

aperture.

Figure 6. The Front Sight Post Centered in the Rear Sight Aperture.

4. Firing. Squeeze the trigger and fire.

FAILURE TO FIRE

WARNINGS

If a noticeable difference in sound or recoil of the weapon is experienced, stop firing.

Either condition could indicate an incomplete powder burn or a projectile lodged in the

bore.

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WARNINGS - CONTINUED

If the weapon stops firing with a live round in the chamber of a hot barrel, remove the

round immediately. If the round cannot be removed within 10 seconds, wait 15 minutes

with the weapon pointed in a safe direction. This will avoid possible injury to personnel

from the cook-off of the chambered round. Keep the face away from the ejection port

while clearing a hot chamber. Failure to follow these warnings may result in injury or

death to personnel.

If the weapon stops firing, seek cover and perform the following actions:

1. Immediate Action. Follow the acronym SPORTS:

a. Slap upward on the magazine to ensure it is properly seated.

b. Pull and hold the charging handle to the rear.

c. Observe the chamber for rounds and debris.

d. Release the charging handle to strip a round from the magazine.

e. Tap the charging handle forward to ensure the bolt is fully seated.

Shoot the weapon.

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2. Notify the Unit Armorer. If immediate action (step 1) has been applied and the weapon fails to fire, notify the unit

armorer when the situation permits.

3. Remedial Action.

WARNING

If the weapon stops firing with a live round in the chamber of a hot barrel, remove the

round immediately. If the round cannot be removed within 10 seconds, wait 15 minutes

with the weapon pointed in a safe direction. This will avoid possible injury to personnel

from cook-off of the chambered round. Keep the operator’s face away from the ejection

port while clearing a hot chamber. Failure to follow these warnings may result in injury

or death to personnel.

Use the following steps to clear a cartridge case stuck in the chamber.

a. Remove the magazine. Refer to Unloading and Clearing the Weapon in this work package.

b. Pull the charging handle and hold it to the rear.

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4. Projectile Lodged in the Barrel.

WARNING

Immediately cease fire if an audible popping sound or reduced recoil is experienced

during firing. DO NOT apply immediate action. DO NOT attempt to remove a projectile

that is lodged in the barrel. Notify the unit armorer. Failure to follow these warnings may

result in injury or death to personnel.

Use the following steps if projectile is lodged in the barrel:

a. Retract the bolt slowly and remove the spent cartridge case.

b. Clear the weapon and check for unburned powder grains in the receiver or the bore. Check for a projectile lodged

in the bore.

c. Remove unburned powder from the bore before resuming fire.

d. If a projectile is lodged in the bore, notify the unit armorer.

AMMUNITION

Only approved 7.62 mm ammunition should be used in the AK-47 rifle.

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USING TRACER AMMUNITION

Use tracer ammunition to help hit targets during hours of darkness or low light levels. Tracer ammunition is not as

effective as ball ammunition against most targets. When available, mix tracer ammunition with ball ammunition in the

magazine.

CHANGING MAGAZINES

In combat, insert a fully loaded magazine before the one being used is completely empty (if possible).

CARE, HANDLING, AND PRESERVATION

1. Packing. Ammunition is packed to withstand conditions ordinarily encountered in the field. Care must be exercised to

keep packing from becoming broken or otherwise damaged. All broken packing must be repaired immediately and all

markings must be transferred to replacement parts. Ammunition may be packed in metal-lined wooden boxes or metal

boxes. Damaged boxes containing metal liners should be air-tested and sealed if equipment to perform this work is

available.

WARNING

Store ammunition under protective cover and away from excessive heat and extreme

temperatures. Failure to follow this warning may result in injury or death to personnel.

2. Storing in the Open. When it is necessary to leave ammunition in the open, raise it at least 6 inches from the ground

and cover it with tarpaulins. Whenever possible, use wood between each row to permit full air circulation. Dig

suitable trenches to prevent water from running under the stack. Arrange tarpaulins to permit air circulation through

the stack, keeping the tarps at least 6 inches from the top, ends, and sides of the stack.

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3. Moisture and High Temperature.

a. Keep boxes closed until the ammunition is needed. Ammunition removed from airtight containers, particularly in

damp climates, can corrode and become unserviceable.

b. Protect the ammunition from high temperatures and prolonged exposure to direct sun rays. Such exposure is likely

to affect the ballistic performance of the cartridges. The combination of high temperature and humidity can

destabilize propellant and the tracer mixture in tracer ammunition.

WARNING

DO NOT attempt to disassemble a cartridge or any of its components. DO NOT polish

brass components of cartridges. Failure to follow this warning may result in injury or

death to personnel.

CAUTION

The use of oil or grease on cartridges is prohibited.

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4. General Care.

a. Protect the ammunition from sand, mud, moisture, frost, snow, ice, grease, and other foreign matter. Immediately

wipe off wet or dirty ammunition with a clean, dry cloth. If corrosion forms on cartridges, wipe it off with a clean,

dry cloth.

b. Brass cartridge cases are easily dented. Protect them from damage.

c. Protect a partially used box of ammunition from unauthorized use by firmly fastening the box cover in place.

PREPARATION FOR FIRING

After removing all packing materials, cartridges for the AK-47 are ready for use. Return unfired cartridges to their

original packing or pack them in suitable boxes. Use these cartridges first in subsequent firings in order to reduce stocks

of opened containers. Mark packing containers with the cartridge nomenclature, the quality of the cartridges, and the

ammunition lot number.

PRECAUTIONS IN FIRING

WARNINGS

Use only authorized ammunition manufactured to U.S. or NATO specifications.

DO NOT fire seriously corroded ammunition, dented cartridges, cartridges with loose

projectiles, cartridges exposed to extreme heat (135°F or more) until they are cooled, or

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cartridges with loose projectiles are pushed in (short rounds). Failure to follow these

warnings may result in injury or death to personnel.

SLING

1. The sling is affixed to the weapon by first unlooping the sling from its buckle, then threading it through the rear sling

swivel on the buttstock.

2. Rethread the sling through its buckle.

3. Snap the sling hook onto the front sling swivel, located on the left side of the gas block. Refer to Figure 8.

Figure 8. Sling Attached to the Weapon.

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4. Adjust the sling for fit using the sling buckle.

BAYONET

1. To install the bayonet, slide the guard over the thread protector and slide the butt of the bayonet over the bayonet lug

until the bayonet snaps into place on the lug. Ensure the bayonet is secure. Refer to Figure 9.

2. To remove the bayonet from the weapon, press the release button on the butt of the bayonet and slide the bayonet

away from the bayonet lug and off the thread protector. Refer to Figure 9.

Figure 9. Bayonet Attached to the Weapon.

END OF WORK PACKAGE

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OPERATION UNDER UNUSUAL CONDITIONS

1. Extreme Cold Climate - Arctic.

a. Use lubricating oil, arctic, weapons (LAW) to clean and lubricate the weapon daily. Apply a light coat of LAW to

all functional parts. Do not use cleaner, lubricant, and preservative (CLP).

b. Cleaning and lubrication should be done inside a warm room. The weapon should be at room temperature if

possible.

c. To prevent condensation and freezing, allow gradual cooling by keeping the weapon covered when moving from

a warm area to a cold area.

d. Always attempt to keep the weapon dry. Do not lay a warm weapon directly in snow or ice.

e. Unload and hand function the weapon every 30 minutes to prevent freezing of functional parts.

When moving a cold weapon into a warm area, condensation will form in and on the weapon. If possible, leave

the weapon in a protected, cold area outside. When the weapon is brought into a warm area, as it reaches room

temperature, it should be disassembled and wiped dry several times.

g. Ensure the insides of the magazines and ammunition are wiped dry. Moisture can freeze and cause malfunctions.

Do not lubricate ammunition.

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h. The use of a muzzle cap, a protective magazine bag, and an overall weapon cover will help protect the weapon.

Use the items whenever the tactical situation permits.

Check the bore for snow or ice obstructions before firing the first shot.

2. Hot, Humid Climate - Jungle.

a. Use CLP to clean and lubricate the weapon daily. Inspect hidden surfaces of the bolt carrier assembly, bolt

assembly, and receiver for corrosion. Pay close attention to all spring-loaded detents on the weapon.

b. To help prevent corrosion, remove hand prints with a dry wiping rag. Lubricate lightly with CLP.

c. Unload and check the insides of magazines frequently for corrosion and moisture. Wipe ammunition dry before

reloading.

d. Use a magazine bag and muzzle cap for protection when the tactical situation permits.

e. Protect the weapon from rain whenever possible.

3. Hot, Dry Climate - Desert.

a. Use CLP to clean and lubricate the weapon daily. Use a smaller than normal amount of CLP for cleaning.

b. Dust and sand will get into the weapon and magazines causing malfunctions. Perform a thorough cleaning of the

weapon daily and after all firing missions.

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c. Corrosion is less likely to form on metal parts in a dry climate. Therefore, lubrication should only be applied to

internal working surfaces and functioning parts. Use normal amounts of CLP for internal lubrication. Unload

magazine and dry the inside of magazines daily. Wipe down ammunition daily. DO NOT lubricate magazines.

d. Use an overall weapon protection cover, muzzle cap, and spare magazine bags when the tactical situation permits

to keep blowing sand and debris out of the weapon and magazines.

4. Heavy Rain and Fording Operations - All Climates.

a. Perform maintenance in accordance with climate conditions.

WARNING

DO NOT fire the weapon if water is present in the barrel. Failure to follow this warning

may result in injury or death to personnel.

b. Always attempt to keep weapon dry. Always drain any water from the barrel prior to firing. Dry the bore with a

clean swab.

5. Nuclear, Biological, and Chemical (NBC). General procedures can be found in Marine Corps Warfighting

Publication: MCWP 3-37.2A_ and MCWP 3-37.3_.

END OF WORK PACKAGE

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TROUBLESHOOTING INTRODUCTION

TROUBLESHOOTING

This chapter contains troubleshooting information for locating and correcting malfunctions that may develop with the

AK-47. The Troubleshooting Symptom Index (WP 0008 00) will serve as a quick reference to aid in troubleshooting the

weapon. Table 1, in WP 0009 00, is a guide for troubleshooting.

Perform the tests, inspections, and corrective actions in the order shown in the table. The table does not cover all possible

malfunctions; it includes only the more common malfunctions. If the weapon malfunction is not listed or actions listed do

not correct the fault, notify the unit armorer.

END OF WORK PACKAGE

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TROUBLESHOOTING SYMPTOM INDEX

Malfunction/Symptom

Troubleshooting Procedure Page

1. Weapon Will Not Fire

0009 00-1

2. Weapon Double Fires on SEMI

0009 00-1

3. Failure to Unlock

0009 00-2

4. Falure to Extract

0009 00-2

5. Failure to Eject Cartridge Case from the Weapon

0009 00-2

6. Failure to Feed

0009 00-3

7. Double Feed

0009 00-3

8. Failure to Chamber

0009 00-3

9. Bolt Fails to Lock

0009 00-3

10. Short Recoil

0009 00-4

11. Selector Lever Binds

0009 00-4

END OF WORK PACKAGE

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TROUBLESHOOTING PROCEDURES

GENERAL

Table 1 contains troubleshooting procedures for the AK-47 rifle. In all cases where probable cause is not explained or

corrective action does not correct the malfunction, evacuate the weapon to the unit armorer.

Table 1. Troubleshooting Procedures.

Malfunction

Probable Cause

Corrective Action

1. Weapon will not

a. Selector lever on SAFE.

Place the selector lever on AUTO or SEMI.

Fire.

b. Magazine not properly seated.

Reseat the magazine.

c. Magazine damaged.

Replace the magazine.

d. Light indentation on cartridge

Evacuate to the unit armorer.

primer.

e. Defective ammunition.

Remove and discard ammunition.

Excessive carbon on the firing pin

Clean the firing pin and/or the firing pin recess. Refer

or in the firing pin recess.

to WP 0014 00.

2. Weapon Double

Worn auto sear, auto sear spring,

Evacuate to the unit armorer.

Fires on SEMI.

disconnector, hammer, or broken firing

pin.

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Table 1. Troubleshooting Procedures - Continued.

Malfunction

Probable Cause

Corrective Action

3. Failure to Unlock

Dirty or burred bolt.

Clean if dirty. Evacuate to the unit armorer if burred.

4. Failure to Extract.

a. Dirty or corroded ammunition.

Remove the magazine. Push the jammed cartridge out

with the cleaning rod.

b. Broken extractor spring.

Evacuate to the unit armorer.

c. Carbon in chamber.

Clean the chamber. Refer to WP 0014 00.

d. Restricted movement of the bolt

Remove, clean, and lubricate the bolt carrier assembly

carrier assembly and bolt

and bolt assembly. Refer to WP 0014 00 and

assembly.

WP 0015 00.

e. Fouling or carbon in the extractor

Clean the extractor. Refer to WP 0014 00.

recess or lip.

Frozen extractor.

Evacuate to the unit armorer.

5. Failure to Eject

a. Ejector is defective.

Evacuate to the unit armorer.

Cartridge Case

b. Fouled chamber.

Clean and lubricate the chamber. Refer to

from the Weapon.

WP 0014 00.

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Table 1. Troubleshooting Procedures - Continued.

Malfunction

Probable Cause

Corrective Action

Failure to Feed.

a. Magazine not fully seated.

Fully seat the magazine.

b. Dirty or corroded ammunition.

Clean or replace the ammunition.

c. Dirty magazine.

Clean the magazine. Refer to WP 0014 00.

d. Defective magazine.

Replace the magazine.

e. Too many rounds loaded into the

Remove the excess rounds.

magazine.

Double Feed.

Defective magazine.

Replace the magazine.

Failure to

a. Dirty or corroded ammunition.

Clean or replace the ammunition.

Chamber.

b. Damaged ammunition.

Replace the ammunition.

c. Carbon in the chamber or on the

Clean the chamber or gas tube. Refer to WP 0014 00.

gas tube.

Bolt Fails to Lock.

a. Dirt, corrosion, or carbon build-up

Clean the lugs. Refer to WP 0014 00.

in the locking lugs of the bolt or

barrel.

b. Dent in the receiver.

Evacuate to the unit armorer.

c. Weapon is loaded improperly.

Clear the weapon and reload properly. Refer to

WP 0005 00.

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Table 1. Troubleshooting Procedures - Continued.

Malfunction

Probable Cause

Corrective Action

10. Short Recoil.

Weapon is fouled or dirty.

Clean the bolt carrier assembly and gas tube. Refer to

WP 0014 00. If cleaning does not correct the

malfunction, evacuate to unit armorer.

11. Selector Lever

a. Lack of lubrication.

Lubricate with cleaner, lubricant, and preservative

Binds.

(CLP).

b. Dirt or sand under the trigger.

Clean the trigger. Refer to WP 0014 00.

END OF WORK PACKAGE

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SERVICE UPON RECEIPT

INSPECTING THE WEAPON

WARNING

Confirm the weapon is unloaded and on SAFE before performing the following

procedures. Failure to follow this warning may cause injury or death to personnel.

Inspect all assemblies for missing, broken, or loose parts. Refer to Table 1. Inspect all assemblies for cracks, dents, burrs,

excessive wear, rust, or corrosion. Refer to Table 1. Ensure all items are cleaned and lubricated. If defects described in

this work package are noted, bring them to the immediate attention of the unit armorer. The unit armorer will determine if

a defect exists.

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Table 1. Points of Inspection.

Item Inspected

Procedure/Condition

Receiver Assembly

Check the entire assembly for damage, corrosion, and overall finish. The gas tube

should be free of dents. The handguards, pistol grips, and buttstock should be

secure and free of damage. Up to three cracks are allowed in the fixed buttstock,

unless near pins and screws or if they limit serviceability. The magazine release

and selector lever should move freely without binding. The selector lever must

engage and retain its position when set in each firing-mode. Check the ejector for

excessive wear, cracks, or bends.

Rear Sight

Check the assembly for damage and to verify it is tight and secure. The slide

assembly should “click” into place on the range markings on the sight leaf.

Front Sight

Check that the front sight post is not bent or damaged and that it adjusts up and

down. Ensure the windage drum adjusts left and right with the front sight tool.

Bolt Carrier Assembly and

Cycle the charging handle back and forth, feeling for any roughness that may

Bolt Assembly

indicate wear, corrosion, or dirt in the receiver. Check the firing pin for chipping or

damage. Check the extractor for chips, wear, and spring tension.

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Table 1. Points of Inspection - Continued.

Item Inspected

Procedure/Condition

Trigger Mechanism

The trigger moves smoothly without binding when the selector lever on AUTO and

SEMI, NOT when on SAFE.

Top Cover

The top cover should be secure and free of major dents the hinder smooth

movement of the bolt carrier assembly and bolt assembly.

Cleaning Rod

Check for bends or breaks. Ensure the threading will accept combination tool kit

accessories.

Combination Tool Kit

Ensure all the accessories are present. Refer to Figure 1.

Magazine Assembly

Check for dents, spring tension, and serviceability of the follower. Check for correct

position of cartridges in the magazine. Check that the magazine fits and releases

properly.

Sling

Check for mold, tears, cuts, and cracks. All hooks must be present. Clean with

soap and water. Let air dry.

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PREVENTIVE MAINTENANCE CHECK AND SERVICES (PMCS) INTRODUCTION

GENERAL

The operator will perform Preventive Maintenance Checks and Services (PMCS) (WP 0012 00) before, during, and after

firing a 7.62 mm, AK-47 rifle, along with disassembly and reassembly procedures required for PMCS.

END OF WORK PACKAGE

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PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING LUBRICATION INSTRUCTIONS

THIS WORK PACKAGE DESCRIBES

Preventive Maintenance Checks and Services (PMCS) Procedures and Lubrication Instructions.

INITIAL SETUP

Maintenance Level

References

Operator

WP 0005 00

WP 0014 00

Equipment Conditions

WP 0015 00

Weapon cleared (WP 0005 00)

GENERAL

The PMCS procedures are contained in the following table. They are arranged in logical sequence requiring a minimum

amount of time and motion on the part of the persons performing them, and are arranged so that there will be minimal

interference between the persons performing checks simultaneously on the same end item.

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EXPLANATION OF COLUMNS

1. Item Number. Numbers in this column act as references. When completing an Equipment Inspection and

Maintenance Worksheet, include the item number for the check/service item. Item numbers appear in the order in

which the checks and services are to be performed.

2. Interval. This column states the designated interval when each check is to be performed.

a. BEFORE procedures are performed prior operating the weapon for its intended mission.

b. DURING procedures are performed while operating the weapon for its intended mission.

c. AFTER procedures are performed after finishing operating the weapon for its intended mission.

3. Location, Item to Check/Service. This column lists the items and locations to be checked or serviced.

4. Procedure. This column contains a brief description of PMCS procedures to be performed. The procedure must

follow the time stated in the interval column.

5. Not Fully Mission Capable if. This column states which faults will prevent the weapon from being capable of

performing its primary mission. The weapon should not be used if it meets any of the faults listed in this column.

Follow standard operating procedures for correcting or reporting weapon failure.

6. Other Table Entries. Observe all WARNINGs, CAUTIONs, and NOTEs.

0012 00-2

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0012 00

Table 1. PMCS for AK-47 Rifle.

(1)

(2)

(3)

(4)

(5)

Item

Interval

Location of

Procedure

Not Fully Mission

No.

Item to Check/Service

Capable if:

Before

Visual Inspection of the

Check the weapon for missing or

Parts are missing or

Weapon

damaged parts. Report missing or

damaged to the point of

damaged parts to the unit armorer.

being unserviceable.

During

Periodic Inspection of the

Periodically inspect the weapon to

Foreign material is in the

Weapon

ensure it is clean and there is no

bore.

foreign material in the bore. If

foreign material is present, clean the

bore.

Before and

Magazine

a. Verify the magazine rocks

The magazine is distorted

After

easily into the magazine well

or hard to seat in the

and locks into place.

magazine well.

b. Ensure the magazine follower

The magazine follower is

has spring tension and moves

stuck or has weak spring

easily inside the magazine.

action.

0012 00-4

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0012 00

Table 1. PMCS for AK-47 Rifle - Continued.

(1)

(2)

(3)

(4)

(5)

Item

Interval

Location of

Procedure

Not Fully Mission

No.

Item to Check/Service

Capable if:

Before and

Receiver - Thread Protector

Check for looseness.

The thread protector is

After

loose.

Before and

Receiver - Barrel

Check for barrel looseness (using

The barrel is loose in the

After

hand pressure only).

receiver.

Before and

Receiver - Handguards

Check for looseness, cracks, or

The handguards are loose

After

missing parts.

on the barrel or are

damaged.

Before and

Receiver - Magazine

Check the magazine release for

The magazine release has

After

Release

spring tension and retention of the

no spring tension or does

magazine.

not retain or release the

magazine.

Before and

Receiver - Buttstock

Check for cracks, looseness, and

The buttstock is loose, has

After

missing parts.

more than three cracks, or

has any cracks near pins or

screws.

0012 00-5

TM 8370-50007-OR/1

0012 00

Table 1. PMCS for AK-47 Rifle - Continued.

(1)

(2)

(3)

(4)

(5)

Item

Interval

Location of

Procedure

Not Fully Mission

No.

Item to Check/Service

Capable if:

Before and

Weapon Sights

Move the front and rear sights to

The sights are damaged,

After

ensure they can be adjusted. Return

missing, or cannot be

the sights to the zero setting on the

adjusted.

weapon.

During

Maintenance Performed

Clean and lubricate the weapon

during Firing Operations

after firing approximately 200 rounds

of ammunition or at the day’s end.

Refer to WP 0014 00.

0012 00-6

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0012 00

Table 1. PMCS for AK-47 Rifle - Continued.

(1)

(2)

(3)

(4)

(5)

Item

Interval

Location of

Procedure

Not Fully Mission

No.

Item to Check/Service

Capable if:

After

Maintenance of the Weapon

a. Disassemble the weapon. Refer

Parts are missing or

Cont.

and Equipment

to WP 0015 00.

damaged.

b. Clean and lubricate the

weapon. Refer to WP 0014 00.

c. Disassemble, inspect, and

clean the magazine. Refer to

WP 0014 00.

d. Clean and lubricate the bayonet

and scabbard. Refer to WP

0014 00.

e. Report all missing or damaged

parts to the unit armorer.

0012 00-7

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0012 00

Table 1. PMCS for AK-47 Rifle - Continued.

(1)

(2)

(3)

(4)

(5)

Item

Interval

Location of

Procedure

Not Fully Mission

No.

Item to Check/Service

Capable if:

Before and

Selector Lever: SAFE

a. Unload and clear the weapon.

After

Refer to WP 0005 00.

Function

b. Place the selector lever on

The hammer falls.

Check

SAFE and pull the trigger. The

hammer should not fall.

Before and

Selector Lever: SEMI

a. Place the selector lever on

After

SEMI.

Function

b. Pull the trigger to the rear and

The hammer does not fall.

Check

hold. The hammer should fall.

c. Charge the weapon. Release

The hammer does not fall.

the trigger and pull it again. The

hammer should fall.

0012 00-8

TM 8370-50007-OR/1

0012 00

Table 1. PMCS for AK-47 Rifle - Continued.

(1)

(2)

(3)

(4)

(5)

Item

Interval

Location of

Procedure

Not Fully Mission

No.

Item to Check/Service

Capable if:

Before and

Selector Lever: AUTO

Pull the charging handle to the

After

rear and release to cock the

weapon.

Function

Pull the trigger and hold to the

The hammer does not fall.

Check

rear. The hammer should fall.

Pull the charging handle to the

rear and release.

Release the trigger and pull it

The hammer falls.

again. The hammer should not

fall.

The hammer should have fallen

when the charging handle was

released and the bolt moves

forward.

0012 00-9

TM 8370-50007-OR/1

0012 00

LUBRICATION

1. Inspect Before Lubrication.

If items are found to be unsatisfactory during inspection, notify the unit armorer.

WARNING

Do not interchange bolt assemblies between weapons. Failure to follow this warning may

cause injury or death to personnel.

a. Bolt. Inspect for cracks or fractures, especially in the bolt lug area. Bolts containing pits extending into the firing

pin hole need to be replaced.

b. Firing Pin. Inspect the firing pin for a bent, cracked, blunted, or sharp end.

c. Extractor and Extractor Spring. Inspect the extractor for chipped or broken edges in the area of the lip that

engages the cartridge rim. Check the extractor spring tension.

2. Cleaner, Lubricant, and Preservative (CLP).

a. CLP performs the following:

(1) Dissolves firing residue and carbon.

(2) Provides a layer of teflon for lubrication of parts.

0012 00-10

TM 8370-50007-OR/1

0012 00

(3) Prevents rust from forming.

CAUTION

Do not dry clean the weapon. Do not use hot water or other solvents to clean the weapon.

This will remove the teflon lubricant built up as a result of using CLP.

b. Use CLP as follows:

(1) Shake the bottle well before each use.

(2) Place a few drops on a patch or rag.

(3) Clean the weapon with patches or rags until no residue is found.

(4) Use another patch or rag to apply a fresh, light coat.

0012 00-11

TM 8370-50007-OR/1

0012 00

3. Lubrication. CLP is the lubricant to be used under all but the coldest arctic conditions when lubricant, arctic,

weapons (LAW) is used. Remove excessive lubricant from the bore and chamber before firing. For a lubricant guide,

refer to Figure 1.

Figure 1. Lubricant Guide.

NOTE

Dry cleaning solvents may be used to remove lubricants completely. When moving to

extreme cold weather operations, remove traces of CLP before applying LAW.

0012 00-12

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0012 00

a. Receiver.

(1) Lightly lubricate the inside of the receiver, bore and chamber, outer surfaces of the barrel, front sight,

magazine release, gas tube, and barrel surfaces under the handguards.

(2) Apply one drop of CLP to the front sight post, rotate to work in the CLP, wipe away excess CLP, and return

to original position. Refer to Figure 2.

Figure 2. Lubricating the Front Sight Post.

0012 00-13

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0012 00

b. Bolt Carrier Assembly and Bolt Assembly.

(1) Dry the bolt carrier assembly (bolt carrier and gas piston) and lightly lubricate with CLP. Generously

lubricate the cam recess and receiver rail recesses of the bolt carrier. Refer to Figure 3.

Figure 3. Bolt Carrier Assembly.

CAUTION

Apply only a light coat of CLP to the firing pin and firing pin hole in the bolt.

(2) LIGHTLY lubricate the firing pin and the firing pin hole in the bolt Refer to Figure 4.

0012 00-14

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0012 00

c. Rear Sight. Note the position of the sight before beginning. Refer to Figure 9

Figure 9. Rear Sight.

(1) Apply one drop of CLP to the sight leaf. Flip up and down to work in the CLP.

(2) Apply one drop of CLP to the slide assembly. Press the button several times and slide up and down the sight

leaf to work in the CLP.

(3) Reset the rear sight to its original setting.

0012 00-18

TM 8370-50007-OR/1

0013 00

GENERAL MAINTENANCE INSTRUCTIONS

THIS WORK PACKAGE DESCRIBES

Scope, Work Safety, General Information, Cleaning Instructions, Inspection Instructions, and Lubrication Instructions.

INITIAL SETUP

Maintenance Level

References

Operator

WP 0012 00

WP 0014 00

WP 0019 00

SCOPE

The following general maintenance instructions contain general shop practices and specific methods to properly maintain

the AK-47 rifle.

0013 00-1

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0013 00

WORK SAFETY

1. Before starting a task, think about the risks and safety hazards. Wear protective gear such as safety goggles or lenses,

safety shoes, a rubber apron, and gloves.

2. Observe all WARNINGs, CAUTIONs, and NOTEs.

GENERAL INFORMATION

CAUTION

Do not mix lubricants on the same weapon. The weapon must be cleaned thoroughly

during any change from one lubricant to another. Dry cleaning solvent

(SD) is

recommended for cleaning before changing lubricants.

When the term cleaner, lubricant, and preservative (CLP) or the word lubricant is cited in this TM, it is to be interpreted to

mean that CLP, lubricating oil, semi-fluid, automatic weapons (LSA); or lubricating oil, arctic, weapons (LAW) can be

used.

1. Disassemble, thoroughly clean, inspect, and lubricate the weapon.

2. Always shake CLP prior to use.

3. After firing, clean the weapon with CLP according to instructions in WP 0014 00. Wipe the weapon dry and lubricate

according to instructions in WP 0012 00.

0013 00-2

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0013 00

NOTE

Contact the unit armorer if parts from the cleaning kit are missing or defective.

4. Cleaning materials (e.g., patches, pipe cleaners, and CLP) are expendable items. For a complete list of cleaning

materials refer to WP 0019 00.

CLEANING INSTRUCTIONS

NOTES

Use only CLP for cleaning and lubrication in all but the most severe conditions.

Cloths or rags saturated with CLP must be disposed of in accordance with authorized

facilities’ procedures.

Cleaning instructions are the same for the majority of the parts and components of the

weapon.

0013 00-3

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0013 00

The importance of cleaning must be thoroughly understood by operators and maintenance personnel. Great care and effort

are required in cleaning. Dirt and foreign material are a constant threat to satisfactory maintenance. The following apply

to all cleaning, inspection, repair, and assembly operations:

NOTES

Clean all parts before inspection, after repair, and before assembly.

To prevent contamination, hands should be kept free of any accumulation of grease

which can collect dust, dirt, or grit.

After cleaning, all parts should be covered or wrapped to protect them from dust and dirt.

Parts that are subject to rust should be lightly oiled.

1. Cleaning Disassembled Parts.

a. Dry and cover all cleaned parts.

b. All parts subject to rusting must be lightly oiled and wrapped.

c. Keep all related parts and components together. Do not mix parts.

2. Castings.

a. Clean the inner and outer surfaces of castings with CLP.

0013 00-4

TM 8370-50007-OR/1

0013 00

b. Use a stiff brush to remove sludge and gum deposits.

3. Machined Surfaces.

a. Clean machined surfaces with CLP.

b. Dry surfaces thoroughly.

4. Mated Surfaces. Lightly coat with CLP and wrap all parts subject to rust before storing.

INSPECTION INSTRUCTIONS

1. General. All components and parts must be checked carefully to determine if they are serviceable for reuse or if they

must be scrapped.

2. Castings.

a. Replace all cracked castings.

b. Inspect machined surfaces for nicks, burrs, or raised metal. Mark damaged areas for repair or replacement.

c. Inspect all screws and screw openings for damaged or stripped threads.

3. Machine-Tooled Parts. Inspect for cracks, breaks, elongated holes, wear, and chips.

0013 00-5

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0013 00

4. Machined Surfaces. Inspect for cracks, evidence of wear, galled or pitted surfaces, burrs, nicks, and scratches.

5. Mating Surfaces. Inspect mating surfaces for seal, secure fit, and pitting.

6. Rusted Surfaces. Inspect for pitting, holes, and severe damage.

7. Internal Parts. Inspect for cracks, nicks, burrs, evidence of overheating, and wear.

8. Externally Exposed Parts. Inspect for breaks, cracks, rust damage, and wear.

9. Springs. Inspect for broken, collapsed, and twisted coils.

LUBRICATION INSTRUCTIONS

Refer to PMCS (WP 0012 00) for detailed, illustrated instructions on proper lubrication. The following are some general

practices to remember:

1. Use the correct lubricant.

2. Keep lubricants clean.

3. Lubricate clean, disassembled, and new parts to prevent rust.

END OF WORK PACKAGE

0013 00-6

TM 8370-50007-OR/1

0014 00

WEAPON CLEANING

THIS WORK PACKAGE DESCRIBES

Field Expedient Cleaning, Detailed Cleaning, and Thorough Cleaning.

INITIAL SETUP

Maintenance Level

References

Operator

WP 0005 00

WP 0015 00

Materials/Parts

WP 0019 00

WP 0020 00

Cleaner, lubricant, and preservative (CLP)

Cleaner, tobacco pipe

Equipment Conditions

Patch, small caliber, 7.62 mm

Patch, small caliber, 7.62 mm, round

Weapon field stripped (WP 0015 00)

Rag, wiping

0014 00-1

TM 8370-50007-OR/1

0014 00

WARNING

Ensure the weapon is clear before performing the following procedures. DO NOT

interchange parts from one weapon to another. Failure to follow this warning may cause

injury or death to personnel.

CLEANING THE WEAPON

Cleaning is part of scheduled maintenance and should always begin with an inspection of the weapon. Use the equipment

listed in WP 0019 00 for cleaning and lubrication. The weapon should be cleaned within two hours of firing or as soon as

the tactical situation permits.

1. Field Expedient Cleaning.

NOTE

After cleaning and before reassembly, lightly lubricate all parts with CLP.

a. Clear the weapon. Refer to WP 0005 00.

b. Check the bore and chamber for fouling.

c. Remove the bolt carrier assembly and bolt assembly. Refer to WP 0015 00.

d. Clean carbon and oil from the firing pin and all surfaces of the bolt and bolt carrier with clean, dry rag.

e. Clean the firing pin hole.

0014 00-2

TM 8370-50007-OR/1

0014 00

Apply a light coat of CLP. Give special attention to the cam recess and receiver rail recesses.

g. Swab the bore with a patch with CLP.

CAUTION

Ensure that the patch goes completely through the muzzle. Do not reverse the direction

while the patch is in the bore or muzzle.

The bore of the weapon has lands and grooves called rifling. Allow the cleaning rod to rotate (following the

rifling grooves) as it is pulled through the bore. This will provide better cleaning of the bore and rifling grooves.

(1) Attach the patch holder to the cleaning rod and insert a clean patch in the patch holder. Apply several drops

of CLP to the patch. Refer to Figure 1.

Figure 1. Cleaning Rod with Patch Holder Attached and Patch Inserted.

0014 00-3

TM 8370-50007-OR/1

0014 00

(2) Point the muzzle down. Holding the receiver in one hand, insert the end of the rod without the patch holder

into the chamber. Allow the rod to fall straight through the bore. Two to three inches will stick out of the

muzzle.

(3) Pull the cleaning rod out the muzzle. The rod will twist as it is pulled through. Refer to Figure 2.

Figure 2. Swabbing the Bore.

0014 00-4

TM 8370-50007-OR/1

0014 00

2. Detailed Cleaning Techniques - Standard Kit. To perform detailed cleaning techniques with a standard kit, use the

following instructions:

CAUTION

When using the bore brush, do not reverse the direction while the brush is in the bore.

a. Swab the bore with a patch with CLP as described in Field Expedient Cleaning in this work package.

b. Replace the patch and patch holder with the bore brush. Refer to Figure 3.

Figure 3. Bore Brush.

c. Re-insert the cleaning rod into the chamber, down through the bore.

0014 00-5

TM 8370-50007-OR/1

0014 00

d. Pull the bore brush through the bore and out of the muzzle. The rod will twist as it is pulled through. Refer to

Figure 4.

Figure 4. Running the Bore Brush though the Bore and out of the Muzzle.

e. Repeat the process several times.

Occasionally, pull a patch with CLP through the bore to help remove dirt and debris loosened by the bore brush.

Always have the bore wet with CLP prior to pulling the bore brush through the barrel.

0014 00-6

TM 8370-50007-OR/1

0014 00

3. Detailed Cleaning Techniques - with an Otis Kit.

a. Attach the bore obstruction remover tip to one end of the flexible cleaning rod and attach the slotted tip to the

other end of the rod.

b. Place the slotted tip into an outside hole on a cleaning patch.

NOTE

The size of the patch may be varied by pinching the patch in locations further away from

the slot.

c. Pinch a portion of the patch and insert it through the slot in the slotted tip. Pull it tight to tie the knot and ensure

that the patch scrubs efficiently.

d. Turn the outer edge of the patch down over itself.

NOTE

If done correctly, the patch forms a symmetrical cone centering it in the bore, ensuring

360° cleaning occurs. Always use a clean patch each time it is passed through the bore.

e. Apply three to five drops of CLP to the front end of the knot in the patch. Do not dip the patch into the CLP.

Insert the bore obstruction remover tip and flexible cleaning rod into the chamber until the patch enters the

receiver.

0014 00-7

TM 8370-50007-OR/1

0014 00

g. Use the patch to mop out the receiver and slides.

h. Hold the flexible cleaning rod by the knurled bore obstruction remover and rotate the rod as the patch enters the

locking lugs. Use fingers or the cleaning brush to force the patch into the recess in front of the locking lugs.

NOTE

Give special attention to the following areas in step i, particularly if the weapon has been

firing blank rounds.

Continue to turn the patch as it passes through the chamber and enters the neck area.

Continue to pull the flexible cleaning rod and patch through the barrel until the patch exits the muzzle.

k. Remove the patch and slotted tip from the flexible cleaning rod.

Attach the chamber brush to one end of the short chamber cleaning rod and the T-handle to the other end.

m. Cover the chamber brush with a used patch. Mop out the locking lugs and chamber while turning it in a clockwise

direction with the T-handle. Let the brush feed itself into the chamber.

n. Give the brush and patch several turns while in the chamber, ensuring the shoulder of the chamber is cleaned.

o. Turn and pull the brush and patch from the chamber.

p. Attach the bore brush to the flexible cleaning rod.

0014 00-8

TM 8370-50007-OR/1

0014 00

NOTE

Do not push the bore brush into the bore at first.

q. Insert the flexible cleaning rod into and down through the bore.

Turn the flexible rod as the bore brush enters the chamber and into the neck so that the brush can be felt scrubbing

the shoulder of the neck.

s. Pull the bore brush into and through the bore in a “breech-to-muzzle” direction.

Using a clean, dry patch for each pass through the chamber and bore, repeat steps f through k.

u. If the patch does not come out clean, repeat steps p through s until the patch comes out clean.

0014 00-9

TM 8370-50007-OR/1

0014 00

4. Thorough Cleaning.

a. Receiver. Clean with CLP.

(1) Clean all areas of powder fouling, corrosion, dirt, debris, and rust.

(2) Clean the chamber, locking lugs, and gas block.

(3) Bore. Clean as described in Detailed Cleaning Techniques - Standard Kit in this work package.

(4) Handguards. Remove and wipe the handguards with a cloth.

(5) Front and Rear Sights. Clean the front and rear sights with a brush and CLP.

b. Bolt Carrier Assembly and Bolt Assembly.

(1) Scrub the outer and inner surfaces of the bolt carrier and gas piston with a well worn bore brush and CLP.

(2) Clean the firing pin hole (using a pipe cleaner) and firing pin with CLP.

(3) Check the extractor for spring tension and clean any carbon and debris from under the extractor lip.

(4) Apply CLP to the extractor and depress it several times to work in the CLP.

0014 00-10

TM 8370-50007-OR/1

0015 00

WEAPON MAINTENANCE (FIELD STRIPPING AND REASSEMBLY)

THIS WORK PACKAGE DESCRIBES

Weapon Disassembly/Field Stripping and Reassembly, Magazine Disassembly and Reassembly.

INITIAL SETUP

Equipment Conditions

References

Weapon cleared (WP 0005 00)

WP 0005 00

DISASSEMBLY/FIELD STRIPPING OF THE WEAPON

WARNING

Ensure the weapon is clear and on SAFE before performing these procedures. Failure to

follow this warning may cause injury or death.

1. Clear the weapon. Refer to WP 0005 00.

2. Remove the sling.

0015 00-1

TM 8370-50007-OR/1

0015 00

5. Remove the recoil spring and guide rod assembly by pushing forward on the recoil spring lock until it clears the lock

recess in the rear of the receiver. Lift the the recoil spring and guide rod assembly up and pull it back. Refer to

Figure 7.

Figure 7. Lifting the Recoil Spring and Guide Rod Assembly Up and Out of the Receiver.

0015 00-6

TM 8370-50007-OR/1

0015 00

8. Remove the Gas Tube and Handguard.

NOTES

Occasionally, the gas tube and handguard is very tight and may require a light tap to

move the locking lever from the locked down position to the unlocked up position.

Ensure the flat surface of the locking lever axle is perpendicular to the receiver to allow

adequate clearance for the gas tube and handguard.

a. To remove the gas tube and handguard, push upward on the locking lever until it clears the rear of the gas tube

and handguard. Refer to Figure 10.

Figure 10. Pushing the Locking Lever to the Up Position.

0015 00-9

ORGANIZATIONAL MAINTENANCE MANUAL WITH REPAIR PARTS LIST FOR RIFLE, 7.62 MM, AK-47 (2009) - page 3