SANY Crawler Hydraulic Excavator SY195C9, SY205C9, SY215C9, SY225C9. Service Manual - page 10

 

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SANY Crawler Hydraulic Excavator SY195C9, SY205C9, SY215C9, SY225C9. Service Manual - page 10

 

 

4-63

Structure and Function

4.5.2.9  Lock valve function

The lock valve option set (252) is installed
between the arm cylinder rod end (R) and
arm 2 spool (302) and arm 2 spool (306).
It is used to reduce the internal leakage of
the spool due to cylinder pressure.

Likewise, lockout option set (252) is also
installed between boom cylinder head end
(H) and boom 2 spool (303) to reduce the
internal leakage of he spool due to cylinder
pressure.

(1) Spool in neutral position

The following shows when boom 1 spool
(303) is in neutral position. (The same is
with arm 2 spool (306))

When boom 1 spool (303) is in neutral po-
sition, spool (252-511) in the lock valve op-
tion set is pressed against the valve seat
of the valve sleeve (252-541) inside the
lock valve option set, as shown in the illus-
tration, via the spring force of spring (252-
321).

At this position, working oil at the boom
cylinder head end (H) 

fl

 ows in via hole (a)

and flows out from hole (b) through the
periphery of the lock valve option set spool
(252-511), pressing the cone valve (513)
against the valve seat of the valve block
via hole (b). By this means, oil leakage is
reduced.

252-541

252-511

252-321

ZX225-1102024

(a)

(b)

513

4-64

Structure and Function

When boom DOWN is operated, pilot pres-
sure oil is supplied to port PbL and port
XBb1. Spool (252-511) inside the lock
valve option set moves to the top by via pi-
lot pressure oil. Through the movement of
spool (252-511) inside the lock valve option
set, hole (a) is cutoff and working oil from
boom cylinder head end (H) does not 

fl

 ow

into spring chamber (RH). In addition, oil 
in the spring chamber (RH) 

fl

 ows into drain 

circuit via hole (b). In this way, the cone 
valve (513) is pushed up by the pressure 
at boom cylinder head end (H) and the 
function of the lock valve option set (252) 
is released.

When boom DOWN is operated, pilot pres-
sure oil is supplied to port XAb1. The cone
valve (513) is pushed ope by the oil from

boom 1 spool (303) and working oil flows 
into port Ab.

(2) Boom UP operation

(2) Boom DOWN operation

252-511

(b)

(a)

PbL

XBb

(RH)

513

ZX225-1102025

4-65

Structure and Function

4.5.2.10  Main relief valve function

The main relief valve is installed on the valve 
block A (101). Its function is described below: 

Working oil flows into chamber (a) from
passage (P) via the hole of valve seat (541)
and hole on valve rod (512). Valve rod (512)
is pressed against valve seat (541), form-
ing a tight seal.

When pressure in passage (P) exceeds
the elastic force of spring (621), cone valve
(611) is pushed open. Therefore, working
oil 

fl

 ows through the hole on valve sleeve

(103) via the periphery of cone valve (611)

and enters low-pressure path (R). 

Opening of cone valve (611) causes pres-
sure in chamber (a) to drop and valve rod
(512) is open. In this way, working oil in
passage (P) flows into low-pressure path
(R) directly.

When pressure oil high than 3MPa is sup-
plied to port Pz, this pressure oil pushes
plunger (614) to the left. The set load of
spring (621) is changed and pressure of
the main relief valve rises.

P

R

Pz

541

621

611

512

(a)

103

614

ZX225-1102026

4-66

Structure and Function

4.5.2.11  Port relief valve function

The port relief valve is installed between the 
tank port and low-pressure path. In addition 
to the function as relief valve, it has also the 
function of anti-cavitation oil complement 
check valve. Its function is described below: 

(1) Relief valve function

Working oil 

fl

 ows into chamber (B) via the

hole (A) on plunger (301). Valve rod (511)
is pressed against valve seat (541), and
valve seat (541) is pressed onto the valve
seat of the valve block, forming a tight seal.

ZX225-1102027

A

B

P

R

301

511

541

ZX225-1102028

A

B

P

R

301

511

541

4-67

Structure and Function

When pressure in passage (P) exceeds
the elastic force of spring (621), cone valve
(611) is pushed open. Therefore, working
oil 

fl

 ows through hole (C) via the periphery

of cone valve (611) and enters low-pres-
sure path (R).

ZX225-1102029

C

P

R

611

621

ZX225-1102030

611

621

C

P

R

4-68

Structure and Function

Opening of cone valve (611) causes pres-
sure in chamber (B) to drop and valve rod
(511) is open. In this way, working oil in
passage (P) flows into low-pressure path
(R) directly.

ZX225-1102031

B

P

R

511

611

ZX225-1102032

B

P

R

511

611

4-69

Structure and Function

(2) Anti-cavitation oil complement check 
valve

When negative pressure is formed in path
(P), working oil is supplied from path (R).
When pressure in path (R) gets higher
than pressure in path (P), valve seat (541)
moves to the right direction. Therefore,
working oil is supplied from path (R) to
path (P) via the periphery of valve seat
(541) in order to prevent cavitation.

541

P

R

ZX225-1102034

541

P

R

ZX225-1102033

4-70

Structure and Function

C

D

E

F

G

H

273×12

273×10

153

561

252

Dr7

252

PnA2

(Po)

HR

XAtl

XBbl

XAk

XBo

XBa1

XBa2

AkR

AbR

O

O

A

AaR

(XBp1)

H

B

PCV1

AR

AoR

XAb2

XBs

XAtr

B

A

978×2

977

Dr8 PnS

273×10

273×12

XBk

PCk

XAa2

XBp2

210

Dr6

Pns

274×4

CCo

CCk

(P5)

P

P

PnA2

XBa2

(XBp1)

Dr3

C

D

E

F

G

ZX225-1102035

Dr7

602

AaR

153

561

(P5)

TRAVEL R

TRAVEL
STRAIGHT

TRAVEL L

BOOM1

BUCKET

ARM2

SWING

BOOM2

OPTION

ARM1

(BYPASS CUT1)

BYPASS CUT2

View O-O

Viw P-P

4.5.3 Section view

4-71

Structure and Function

Section A-A, N-N

101 159 541 542

N

543

166

550

(PTa)

XBtL

XAbL

PCk

XBk

ZX225-1102036

XAa2

551

514 521 561 551

561 521

514

CCk

CCo

XBa2

XBb1

XAtL

XAk

151 168 151 168 151 168

156

PB

2-156

N

View A-A

View N-N

4-72

Structure and Function

Section B-B

561

R1

153

975

975

102

975

XAtr

XBs

XAb2

(XBo)

975

XBa1

(XBp1)

ZX225-1102037

975

165

165

165

975

975

975

975

975

P2

(P3)

Psp

XAs

XBtr

XBp2

XAb1

(XAo)

View B-B

4-73

Structure and Function

Section C-C (Travel right, travel straight)

201

336
332
335
321

320

332

261

163

314

165

163

511

521

551

561

165
163

163

163

XAtr

Atr

CP1

Btr

264

204

XBtr

(PTa)

154

ZX225-1102038

164

204

264

159

159

512

522

553

CMR2

CMR1

562

562

553

522

512

Pz

601

308

261

332

332

335

323

332

336

201

164

154

MR

TRAVEL
RIGHT

TRAVEL
STRAIGHT

View C-C

4-74

Structure and Function

Section D-D (Swing, travel left)

XBs

XAtL

201
336

332
335

321

320

332

261

305

161

163
163

254

As

251

Bs

165

264

204

Dr2

163

163

XAs

XBtl

204

ZX225-1102039

264

BtL

561

551

521

511

C2

AtL

314

261

332

320

321

335

332

336

201

SWING

TRAVEL LEFT

View D-D

4-75

Structure and Function

Section E-E, L-L (Boom 1, boom 2)

XAb2

XBb1

202

336
332

339
327

326

332

261

161

511

521

551

561
165
307

163

551
561

311

Xb2

CCb

Dr1

161

261

332

320

329
339

332
336
202

Psp

163

XAb1

BbR

158

204

602

264

303

Bb

561

551

LCb

521

511

513

561

552

523

PbL

CRb

158

201
336
332

335
321
320
602
332
261

L

ZX225-1102040

L

BOOM2

BOOM1

View E-E

SWING
PRIORITY

View L-L

4-76

Structure and Function

Section F-F (Option, bucket)

(XBo)

259

164

201

336

332
335
321

320

332

261

604

163

209

971×4

971×4

165
309
163
163

511

521

551

561

163
165

209 

163

264

604
204

164

154

(Bo)

LCo

(Ao)

BoR

(XAo)

PCk

XBk

BkR

258

ZX225-1102041

561

211

206

264

602

Bk

561

551

521

511

Ak

AkR

304

261

332

602

320

321

335

332

336

201

OPTION

BUCKET

View F-F

4-77

Structure and Function

Section G-G (Arm 1, arm 2)

XBa1

XBa2

Dr3

AR

201
336

332
335
321

320
257

332

261

163
165
162
152

152

165
162

302

511

521

551

561

163

165

163

264

602

205

BaR

XAa1

XAa2

204

ZX225-1102042

264

511

521

561

551

256

R2

LCAT2

251

552

561

523

513

158

CRa

L

L

306

261

332

320

321

335

332

336

201

View G-G

4-78

Structure and Function

Section H-H (Bypass cut 1, bypass cut 2)

612 169 162 152 158 154 164 152

152

162 162

164 154 158152 162 164 154 169 612

162 152

PCV2

XBp2

203 333 331 372 373 337 331 262

310

165

165

310

163 262 331 337 373 372 331333 203

ZX225-1102043

(XBp1)

PCV1

View H-H

 

 

 

 

 

 

 

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