Diesel engine 12V 4000 G73, 16V 4000 G73. Manual - part 4

 

  Index      Engines     Diesel engine 12V 4000 G73, 16V 4000 G73. Application group 3B - service manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2  3  4  5   ..

 

 

Diesel engine 12V 4000 G73, 16V 4000 G73. Manual - part 4

 

 

Lead

• When working with lead or lead-containing compounds, avoid direct contact to the skin and do not

inhale lead vapors.

• Adopt suitable measures to avoid the formation of lead dust.

• Switch on extraction system.

• Wash hands after contact with lead or lead-containing substances.

Compressed air

Observe special safety precautions when working with compressed air:
• Pay special attention to the pressure level in the compressed air network and pressure vessel.

• Assemblies and equipment to be connected must either be designed for this pressure, or, if the per‐

mitted pressure for the connecting elements is lower than the pressure required, a pressure reducing

valve and safety valve (set to permitted pressure) must form an intermediate connection.

• Hose couplings and connections must be securely attached.

• Wear goggles when blowing off components or blowing away chips.

• Provide the snout of the air nozzle with a protective disk (e.g. rubber disk).

• First shut off compressed air lines before compressed air equipment is disconnected from the supply

line, or before equipment or tool is to be replaced.

• Unauthorized use of compressed air, e.g. forcing flammable liquids (danger class AI, AII and B) out of

containers, results in a risk of explosion.

• Forcing compressed air into thin-walled containers (e.g. containers made of tin, plastic and glass) for

drying purposes or to check for leaks, results in a risk of bursting.

• Carry out leak test in accordance with the specifications.

Painting

• When carrying out painting work outside the spray stands provided with fume extraction systems, en‐

sure that the area is well ventilated. Make sure that neighboring work areas are not impaired.

• No open flames.

• No smoking.

• Observe fire prevention regulations.

• Always wear a mask providing protection against paint and solvent vapors.

Liquid nitrogen

• Store liquid nitrogen only in small quantities and always in regulation containers without fixed covers.

• Avoid body contact (eyes, hands).

• Wear protective clothing, protective gloves, closed shoes and protective goggles / safety mask.

• Make sure that working area is well ventilated.

• Avoid all knocks and jars to the containers, fixtures or workpieces.

Acids and alkaline solutions

• When working with acids and alkalis, wear protective goggles or face mask, gloves and protective

clothing.

• If such solutions are spilled onto clothing, remove the affected clothing immediately.

• Rinse injured parts of the body thoroughly with clean water.

• Rinse eyes immediately with eyedrops or clean tap water.

1.9 Conventions for safety instructions in the text

DANGER

In the event of immediate danger.

Consequences: Death or serious injury

• Remedial action

WARNING

In the event of potentially dangerous situations.

Consequences: Death or serious injury

• Remedial action

CAUTION

In the event of dangerous situations.

Consequences: Minor injury or material damage

• Remedial action

Note:

This manual contains highlighted safety warnings in accordance with the US ANSI Z535 standard which

begin with one of the signal words listed above depending on the severity of the hazard.

Safety instructions

1.

Read and familiarize yourself with all safety notices before starting up or repairing the product.

2.

Pass on all safety instructions to your operating, maintenance, repair and transport personnel.

TIM-ID: 0000000881 - 015

2 General Information

2.1 Engine side and cylinder designations

Engine sides are always designated as viewed from the driving end (KS).
The cylinders of the left engine side are designated "A" and those of the right side "B" (as per DIN ISO

1204). The cylinders of each bank are numbered consecutively, starting with No. 1 at the driving end of

the engine.
Other components are numbered in the same way, i.e. starting with No. 1 on driving end.

1 KGS = Free end

2 Right engine side

3 KS = Driving end

4 Left engine side

2.2 Engine layout

Illustration also applicable to 16 V

1 Oil cooler

2 Crankcase breather

3 Exhaust pipe

4 Combustion-air inlet con‐

nection (elbows are op‐

tional)

5 Exhaust turbocharger

6 Exhaust gas outlet con‐

nection

7 Engine governor

8 Intercooler

9 Flywheel

10 Lifting eye

11 Starter

12 Charge-air pipe

13 Engine mounting

14 Oil filler neck

15 Cylinder head

16 Fuel priming pump

17 Oil pan

18 Fuel filter

19 HP fuel pump

20 Engine oil filter, (automat‐

ic oil filter is optional)

21 Coolant filter

22 Centrifugal oil filter, (2

centrifugal oil filters are

installed if automatic oil

filter is fitted)

Engine model designation

Key to the engine model designations 12/16 V 4000 Gxy

12/16

Number of cylinders

V

Cylinder arrangement: V engine

4000

Series

G

Application

x

Application segment (7)

y

Design index (3)

TIM-ID: 0000009975 - 002

 

 

 

 

 

 

 

Content   ..  2  3  4  5   ..