Content .. 16 17 18 19 ..

DDFP SERIES ENGINES FOR FIRE PUMP APPLICATIONS MP-4. Manual - part 18

Page 47-H-1

DDFP-06FH

INSTALLATION & OPERATION DATA

*Positive and Negative Cables Combined Length

(Continued)

Basic Engine Description

All Speeds

Engine Manufacturer........................................................................................................

Detroit Diesel Corp.

Ignition Type ....................................................................................................................

Compression (Diesel)

Number of Cylinders ........................................................................................................

Bore and Stroke - in. (mm)..............................................................................................

4.84 x 5.00 (123 x 127)

Displacement - in.3 (L) ....................................................................................................

552 (9.1)

Compression Ratio ..........................................................................................................

15:1

Combustion System ........................................................................................................

Direct Injection

Engine Type......................................................................................................................

63.5˚ VEE - 2 Cycle

Aspiration ........................................................................................................................

Turbocharged

Firing Order (CW Rotation) ..............................................................................................

1R-1L-3R-3L-2R-2L

Charge Air Cooling Type ..................................................................................................

Jacket Water

Blower Type ....................................................................................................................

Roots By-Pass

Blower Drive Ratio ..........................................................................................................

1.95:1

Rotation (Viewed from Front)

Clockwise ....................................................................................................................

Standard

Counter-Clockwise ......................................................................................................

Optional

Engine Crankcase Vent System........................................................................................

Open

Dimensions and Weight

Length - in. (mm) (From Drive Flange)........................................................................

45.60 (1158)

Width - in. (mm) ..........................................................................................................

41.02 (1042)

Height - in. (mm) (Above Crankshaft Center Line) ....................................................

43.75 (1111)

Weight, Dry - lb. (kg) ..................................................................................................

2217 (1005)

Wet - lb. (kg) ........................................................................................................

2355 (1069)

Installation Drawing ........................................................................................................

D-433

Cooling System

1470

1760

2100

2350

Engine H2O Heat - Btu/sec. (kJ/sec.) ........................................................

188 (198)

228 (241)

247 (261) 250 (264)

Engine Radiated Heat - Btu/sec. (kJ/sec.)..................................................

49 (52)

Heat Exchanger Minimum Flow

60˚F Raw H2O - gal./min. (L/min.) ........................................................

14 (53)

23 (87)

28 (106)

29 (110)

95˚F Raw H2O - gal./min. (L/min.) ........................................................

22 (83)

35 (135)

42 (159) 44 (167)

Heat Exchanger Maximum Cooling H2O

Inlet Pressure - lb./in.2 (kPa) ......................................................................................

60 (414)

Flow - gal./min. (L/min.) ..............................................................................................

70 (265)

Thermostat, Start to Open - ˚F (˚C) ..................................................................................

177 (81)

Fully Open - ˚F (˚C) ................................................................................................

197 (92)

Engine Coolant Capacity - qt. (L) ....................................................................................

42 (40)

Coolant Pressure Cap - lb./in.2 (kPa) ..............................................................................

9 (62)

Maximum Engine H2O Temperature - ˚F (C) ....................................................................

200 (93)

Minimum Engine H2O Temperature - ˚F (˚C)....................................................................

160 (71)

Electric System - DC

All Speeds

System Voltage (Nominal) ..............................................................................................

Battery Capacity for Ambients Above 32˚F - CCA @ 0˚F ..................................................

900

Voltage (Nominal) ........................................................................................................

Qty. per Battery Bank ..................................................................................................

SAE size per J537 ........................................................................................................

8D-900

Battery Cable Circuit*, Max Resistance - ohm ................................................................

0.002

Battery Cable Minimum Size

0-225 in. Circuit* Length ........................................................................................

No. 00

225-300 in. Circuit* Length ........................................................................................

No. 000

301-380 in. Circuit* Length ........................................................................................

No. 0000

Charging Alternator Output - Amp. ..................................................................................

Starter Cranking Amps - @ 40˚ F ....................................................................................

595

(Minimum Exhaust Pipe Diameter is based on 15 feet of pipe, one elbow, and a silencer

pressure drop no greater than one half the max. allowable back pressure.)

Page 47-H-2

DDFP-06FH

INSTALLATION & OPERATION DATA (Continued)

Exhaust Flow - ft.3/min. (m3/min.) ..........................................................

2537 (72) 2966 (84) 3140 (89) 3177 (90)

Exhaust Temperature - ˚F (˚C) ..................................................................

752 (400) 768 (409) 791 (422) 779 (415)

Maximum Allowable Back Pressure -

in. H2O (kPa) ......................................................................................

19 (4.7)

20 (4.9)

23 (5.7)

25 (6.2)

Minimum Exhaust Pipe Dia. - in. (mm)** Sch. 40 ..................................

6.0 (154)

8.0 (203)

Fuel System

Fuel Pressure - lb./in.2 (kPa) ..................................................................

58 (400)

62 (428)

64 (442)

65 (449)

Fuel Consumption - gal./hr. (L/hr.) ..........................................................

19 (72)

23 (87)

25 (95)

26 (98)

Fuel Return Rate - gal./hr. (L/hr.) ............................................................

63 (239)

71 (269)

80 (303)

83 (315)

Total Fuel Flow - gal./hr. (L/hr.) ................................................................

82 (310)

94 (356) 105 (397) 109 (413)

Minimum Line Size - Supply - in. (mm)** ......................................................................

.75 (19) Sch. 40 - Black

Minimum Line Size - Return - in. (mm)** ......................................................................

.50 (13) Sch. 40 - Black

Maximum Allowable Fuel Pump Suction

Clean System - in. H2O (kPa) ......................................................................................

82 (20)

Dirty System - in. H2O (kPa) ......................................................................................

164 (40)

Maximum Allowable Head on Fuel Pump - ft(m) ............................................................

5.0 (1.5)

Fuel Filter Micron Size - Primary......................................................................................

Secondary ....................................................................................................

Fuel Injector/Timing ........................................................................................................

7105/1.508; 145/1.508

Fuel Modulator/Setting ....................................................................................................

None

Heater System

All Speeds

Jacket Water Heater ........................................................................................................

Standard

Wattage (Nominal) ......................................................................................................

2500

Voltage - VAC, 1P ........................................................................................................

230

Optional Voltage - VAC, 1P ..........................................................................................

115

Lube Oil Heater (Required When Ambient Is Below 50˚F (10˚C)......................................

Optional

Wattage ........................................................................................................................

125

Induction Air System

Air Cleaner Type ......................................................................................

Indoors Service Only - Washable

Air Intake Restriction Maximum Limit

Dirty Air Cleaner - in. H2O (kPa)..........................................................

6.5 (1.7)

7.0 (1.8)

8.0 (2.0)

9.0 (2.3)

Clean Air Cleaner - in. H2O (kPa) ........................................................

4.5 (1.1)

5.0 (1.3)

6.0 (1.5)

7.0 (1.8)

Engine Air Flow - ft.3/min. (m3/min.)....................................................

1124 (32) 1297 (37)

1348 (38) 1377 (39)

Maximum Allowable Temperature (Ambient Air To Engine Inlet) - ˚F (˚C)........................

30 (17)

Lubrication System

All Speeds

Oil Pressure - normal - lb./in.2 (kPa) ..............................................................................

40-70 (276-433)

In Pan Oil Temperature - ˚F (˚C) ......................................................................................

190-240 (88-116)

Oil Pan Capacity - High - qt. (L) ......................................................................................

20 (19)

Low - qt. (L)......................................................................................................

16 (15)

Total Oil Capacity with Filters - qt. (L)..............................................................................

22 (21)

Performance

BMEP - lb./in.2 (kPa) ..............................................................................

171 (1179) 173 (1193) 157 (1083) 142 (979)

Piston Speed - ft./min. (m/min.) ..............................................................

1225 (373) 1467 (447) 1750 (533) 1958 (597)

Noise - dB (A) @ 1m................................................................................

100 (EST) 102 (EST) 104 (EST)

106 (EST)

Power Curve ....................................................................................................................

CDDA - 8064 - 02

1470

1760

Exhaust System

1470

1760

2100

2350

2100

2350

2100

1760

1470

CDDA MAR 97 JTW

**Based On Nominal System. Flow Analysis Must Be Done To Assure Adherance To System Limitations.

Page 47-I-1

DDFP-08FA

INSTALLATION & OPERATION DATA

(Continued)

Basic Engine Description

All Speeds

Engine Manufacturer........................................................................................................

Detroit Diesel Corp.

Ignition Type ....................................................................................................................

Compression (Diesel)

Number of Cylinders ........................................................................................................

Bore and Stroke - in. (mm)..............................................................................................

4.84 x 5.00 (123 x 127)

Displacement - in.3 (L) ....................................................................................................

736 (12.1)

Compression Ratio ..........................................................................................................

17:1

Combustion System ........................................................................................................

Direct Injection

Engine Type......................................................................................................................

63.5˚ VEE - 2 Cycle

Aspiration ........................................................................................................................

Turbocharged

Firing Order (CW Rotation) ..............................................................................................

1L-3R-3L-4R-4L-2R-2L-1R

Charge Air Cooling Type ..................................................................................................

Jacket Water

Blower Type ....................................................................................................................

Roots By-Pass

Blower Drive Ratio ..........................................................................................................

1.95:1

Rotation (Viewed from Front)

Clockwise ....................................................................................................................

Standard

Counter-Clockwise ......................................................................................................

Optional

Engine Crankcase Vent System........................................................................................

Open

Dimensions and Weight

Length - in. (mm) (From Drive Flange)........................................................................

51.10 (1298)

Width - in. (mm) ..........................................................................................................

40.34 (1025)

Height - in. (mm) (Above Crankshaft Center Line) ....................................................

43.75 (1111)

Weight, Dry - lb. (kg) ..................................................................................................

2605 (1182)

Wet - lb. (kg) ........................................................................................................

2793 (1268)

Installation Drawing ........................................................................................................

D-433

Cooling System

1470

1760

2100

2350

Engine H2O Heat - Btu/sec. (kJ/sec.) ........................................................

275 (290)

312 (329)

376 (397) 439 (463)

Engine Radiated Heat - Btu/sec. (kJ/sec.)..................................................

47 (50)

Heat Exchanger Minimum Flow

60˚F Raw H2O - gal./min. (L/min.) ........................................................

40 (151)

48 (182)

56 (212)

64 (242)

95˚F Raw H2O - gal./min. (L/min.) ........................................................

67 (254)

76 (288)

81 (307)

87 (329)

Heat Exchanger Maximum Cooling H2O

Inlet Pressure - lb./in.2 (kPa) ......................................................................................

20 (138)

Flow - gal./min. (L/min.) ..............................................................................................

110 (416)

Thermostat, Start to Open - ˚F (˚C) ..................................................................................

177 (81)

Fully Open - ˚F (˚C) ................................................................................................

197 (92)

Engine Coolant Capacity - qt. (L) ....................................................................................

59 (53)

Coolant Pressure Cap - lb./in.2 (kPa) ..............................................................................

9 (62)

Maximum Engine H2O Temperature - ˚F (C) ....................................................................

200 (93)

Minimum Engine H2O Temperature - ˚F (˚C)....................................................................

160 (71)

Electric System - DC

All Speeds

System Voltage (Nominal) ..............................................................................................

Battery Capacity for Ambients Above 32˚F - CCA @ 0˚F ..................................................

900

Voltage (Nominal) ........................................................................................................

Qty. per Battery Bank ..................................................................................................

SAE size per J537 ........................................................................................................

8D-900

Battery Cable Circuit*, Max Resistance - ohm ................................................................

0.002

Battery Cable Minimum Size

0-225 in. Circuit* Length ........................................................................................

No. 00

225-300 in. Circuit* Length ........................................................................................

No. 000

301-380 in. Circuit* Length ........................................................................................

No. 0000

Charging Alternator Output - Amp. ..................................................................................

Starter Cranking Amps - @ 40˚ F ....................................................................................

668

(Minimum Exhaust Pipe Diameter is based on 15 feet of pipe, one elbow, and a silencer

pressure drop no greater than one half the max. allowable back pressure.)

Page 47-I-2

DDFP-08FA

INSTALLATION & OPERATION DATA (Continued)

Exhaust Flow - ft.3/min. (m3/min.) ..............................................................

2805 (79) 3193 (90) 3494 (99) 3669 (104)

Exhaust Temperature - ˚F (˚C) ......................................................................

785 (418) 775 (413) 765 (407) 760 (404)

Maximum Allowable Back Pressure -

in. H2O (kPa) ............................................................................................

19 (4.7)

20 (4.9)

23 (5.7)

25 (6.2)

Minimum Exhaust Pipe Dia. - in. (mm)** ....................................................

Single 8.0 (203) Sch. 40

Fuel System

Fuel Pressure - lb./in.2 (kPa) ........................................................................

58 (400)

62 (428)

64 (442)

65 (449)

Fuel Consumption - gal./hr. (L/hr.)................................................................

21 (80)

25 (95)

29 (110)

31 (117)

Fuel Return Rate - gal./hr. (L/hr.)..................................................................

63 (239)

71 (269)

80 (303)

83 (315)

Total Fuel Flow - gal./hr. (L/hr.) ....................................................................

84 (318)

96 (363)

109 (413) 114 (432)

Minimum Line Size - Supply - in. (mm)** ......................................................................

.75 (19) Sch. 40 - Black

Minimum Line Size - Return - in. (mm)** ......................................................................

.50 (13) Sch. 40 - Black

Maximum Allowable Fuel Pump Suction

Clean System - in. H2O (kPa) ......................................................................................

82 (20)

Dirty System - in. H2O (kPa) ......................................................................................

164 (40)

Maximum Allowable Head on Fuel Pump - ft(m) ............................................................

5.0 (1.5)

Fuel Filter Micron Size - Primary......................................................................................

Secondary ....................................................................................................

Fuel Injector/Timing ........................................................................................................

9225/1.490

Fuel Modulator/Setting ....................................................................................................

None

Heater System

All Speeds

Jacket Water Heater ........................................................................................................

Standard

Wattage (Nominal) ......................................................................................................

2500

Voltage - VAC, 1P ........................................................................................................

230

Optional Voltage - VAC, 1P ..........................................................................................

115

Lube Oil Heater (Required When Ambient Is Below 50˚F (10˚C)......................................

Optional

Wattage ........................................................................................................................

150

Induction Air System

Air Cleaner Type............................................................................................

Indoors Service Only - Washable

Air Intake Restriction Maximum Limit

Dirty Air Cleaner - in. H2O (kPa) ..............................................................

9.0 (2.3) 11.0 (2.8) 13.0 (3.3)

14.0 (3.6)

Clean Air Cleaner - in. H2O (kPa) ............................................................

7.0 (1.8)

9.0 (2.3) 11.0 (2.8) 12.0 (3.1)

Engine Air Flow - ft.3/min. (m3/min.) ........................................................

1255 (25) 1440 (27) 1590 (45) 1675 (47)

Maximum Allowable Temperature (Ambient Air To Engine Inlet) - ˚F (˚C)........................

30 (17)

Lubrication System

All Speeds

Oil Pressure - normal - lb./in.2 (kPa) ..............................................................................

40-70 (276-433)

In Pan Oil Temperature - ˚F (˚C) ......................................................................................

230-245 (110-118)

Oil Pan Capacity - High - qt. (L) ......................................................................................

23 (22)

Low - qt. (L)......................................................................................................

17 (16)

Total Oil Capacity with Filters - qt. (L)..............................................................................

25 (24)

Performance

BMEP - lb./in.2 (kPa) ........................................................................................

154 (1061) 156 (1074) 141 (976) 131 (900)

Piston Speed - ft./min. (m/min.)........................................................................

1225 (373) 1467 (447) 1750 (533) 1958 (597)

Noise - dB (A) @ 1m ........................................................................................

100 (EST) 102 (EST) 104 (EST) 106 (EST)

Power Curve ....................................................................................................................

CDDA - 8084 - 02

1470

1760

Exhaust System

CDDA MAR 97 JTW

1470

1760

2100

2350

2100

**Based On Nominal System. Flow Analysis Must Be Done To Assure Adherance To System Limitations.

2350

2100

1760

1470

Content .. 16 17 18 19 ..