BBM OUTLAW & OUTLAW EXTREME MODELS ZERO-TURN MOWER. Manual - part 1

ZERO-TURN MOWER

OWNER’S, SERVICE & PARTS MANUAL

For additional information, please see us at

www.badboymowers.com

Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501

©201

6  12-1

OUTLAW 

&

OUTLAW EXTREME

 

MODELS

TABLE OF CONTENTS

PAGE  2

Basic Information

Bad Boy Safety Guidelines

Operation

Maintenance

Storage and Transportation

Troubleshooting and FAQ

Controls

Moving In-operable Mower

Instrumentation

Mower Blade Maintenance

Greasing Bearings

How To Choose the Right Blade

Mowing Tips

Service Section

Parts Section

Limited Warranty

Page 4

Page 5

Page 9

Page 10

Page 12

Page 13

Page 14

Page 15

Page 15

Page 16

Page 16

Page 17

Page 18

Page 19

Page 

53

Page 

80

Section 1

Section 2

Section 3

Section 4

Section 5

Section 6

Section 7

Section 8

Section 9

Section 10

Section 11

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE 

3 

This manual applies to the following equipment:

Bad Boy Outlaw Series 

Outlaw 5400 54˝ 810cc Vanguard 
Outlaw 6100 61˝ 810cc Vanguard 
Outlaw 5400 54˝ 747cc Kohler Confidant 
Outlaw 6100 61˝ 747cc Kohler Confidant 
Outlaw 5400 54˝ 726cc Kawasaki FX-730 
Outlaw 6100 61˝ 726cc Kawasaki FX-730 

Bad Boy Outlaw Extreme Series

Outlaw Extreme 5400 54˝ 824cc Kohler EFI 
Outlaw Extreme 6100 61˝ 824cc Kohler EFI
Outlaw Extreme 5400 54˝ 852cc Kawasaki FX-850
Outlaw Extreme 6100 61˝ 852cc Kawasaki FX-850
Outlaw Extreme 7200 72˝ 852cc Kawasaki FX-850
Outlaw Extreme 6100 61˝ 993cc Vanguard
Outlaw Extreme 7200 72˝ 993cc Vanguard

72" 

Blade

61"

Blade

54"

Blade
Deck 

Belt

Pump 

Belt

Motor Oil

Hi-Lift Fusion

038-7230-00

Gator Blade

038-5400-00

Wave Blade

0038-7215-00

Wave Blade

038-6090-00

Gator Blade

038-6081-00

Hi-Lift Fusion

038-6080-00

Hi-Lift Fusion

038-0001-00

Gator Blade

038-0003-00

Wave Blade

038-5220-00

72"

041-0202-00

61"

041-0178-00

54"

041-1650-00

041-8411-00

Pre-Cleaner

063-5006-00

063-5005-00

Spark Plug

Vanguard 993cc     Vangaurd 810cc     

Kawasaki FX 850v     Kawasaki FX 730v     

Kohler Command Pro EFI ECV870*

Kohler Confidant

Air Filter

Inner

063-8020-00

Outer

Vanguard 810cc 

Vanguard 993cc

015-8000-00

Kawasaki FX 730v
Kawasaki FX 850v

015-8001-00

Kohler Confidant

018-8000-00

Kohler Command 

Pro EFI ECV870

015-8002-00

10W-30 Motor Oil - 

Bad Boy Synthetic Blend Motor Oil Recommended

Hydraulic 

Oil

20W-50 Motor Oil - 

Bad Boy Hydrostatic Oil Recommended;

approximately 2 quarts per side

Hydraulic 

Filters

063-1070-00

Vanguard 993cc

Kawasaki FX 850v

Kohler Command Pro EFI ECV870

063-8014-00

COMMONLY USED ITEMS AND PART NUMBERS

Vanguard 810cc 

Kawasaki FX 730v

Kohler Confidant

Oil Filter

Vangaurd 810cc     
Vanguard 993cc

063-8018-00

Kawasaki FX 730v Kawasaki 

FX850V

063-8017-00

Kohler Comand Pro EFI 

ECV870

Kohler Confidant

063-5004-00

063-8019-00

Paper Element

PAGE 

4

SECTION 1: 

BASIC INFORMATION 

Congratulations on the purchase of your new Bad Boy Mower! The purpose of this manual is to assist 
operators in maintaining and operating their machine. The information and instructions in this manual can 
help you attain years of performance from your new Bad Boy. Also, check out our website to learn more 

 about the Bad Boy family. 
1.1 

1.2 

1.3 
1.4 
1.5 

All Bad Boy engines use 10W-30 engine oil. For maximum protection, Bad Boy synthetic blend
engine oil is recommended.
All Bad Boy hydraulic systems use 20W-50 engine oil (Conventional or Synthetic). Bad Boy
Hydrostatic oil is recommended.
All Bad Boy Mowers use hi-temp multi-purpose grease. NLGI No. 2 for the grease fittings.
Outlaw models have 12 psi in both front and rear tires.
Most Briggs, Kohler, Kawasaki, and Vanguard engines hold approximately two (2) quarts of motor oil.
Be careful not to over fill engine oil.  Refer to the engine’s service manual.

Warranty Registration

The Warranty Registration form must be completed within 30 days to validate your warranty. As the new 
equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy, Inc.,

 

at time of delivery. Warranty is non transferable. 

Warranty registration should be completed by the 

selling dealership using the on-line registration site.

Model/Serial Number

Your Outlaw model serial numbers are found on the SIN plate underneath seat. 

These numbers can 

assist you in the ordering of new parts when replacements become necessary. 

Parts/Service

Only Bad Boy replacement parts are to be used on your mower.
Replacement parts are available through your local Bad Boy Mower Dealer. Remember to always provide 
the following information when ordering parts:

1. Correct part number
2. Correct serial number

All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer. 
To locate the nearest dealer, go to our website and click on Locate a Dealer. 

EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT

Federal Evaporative Emission Control Warranty: Your Warranty Rights and Obligations
The Environmental Protection Agency (EPA), and Bad Boy Inc. are pleased to explain the evaporative emission control system’s warranty 
on your 

2017

 equipment. New equipment that uses spark ignition engines for off-road use must be meet stringent anti-smog standards.

The evaporative emission control system on your equipment is designed, built, and equipped so it conforms at the time of sale to the 
ultimate purchaser with the requirements of 40 CFR 1060. The evaporative emission control system is free from defects in materials and 
workmanship that may keep it from meeting said requirements. Bad Boy Inc. must warrant the evaporative emission control system on 
your equipment for two years provided there has been no abuse, neglect or improper maintenance. If an evaporative emission control 
system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the 
first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as 
fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors.