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Military reference books and manuals (2009-2023, Volume 4) - page 42

 

 

Procedure for Machine Guards
Page 10 of 11
REVISION/REVIEW LOG
Revision Date
Authority
Custodian
Revision Details
05 October 2004
CHSSE Manager
Central Safety TL
Initial Issue
30 June 2008
Alan McNulty
Abbas Islamov
General: Throughout the Procedure the
(CH&S Manager)
(Central Safety TL)
document numbering for referred procedures has
been changed from UNIF to AzSPU.
Section 1. Introduction:
1.1 Purpose - wording changes;
1.2 Scope - wording changes.
The following inclusions to Section 1 are:
1.3 Legislation & Standards;
1.4 Company Requirements;
1.5 Stopping Unsafe Work;
1.6 Deviations;
1.7 Document Review;
1.8 SSOW Specific Cross References; 1.9
Language Facilitation
Section 2. Definition - is added.
Section 3. Roles & Responsibilities:
Paragraph 3.1 SM, SC, OIM - is added;
Changes made to the responsibilities of Area
Authority
Section 6. Selection and Use of Guards
Wording changes.
Section 8. Guard Removal
Wording changes.
Appendix A Feedback & Improvement
Suggestions has been added to the Procedure
05 December 2008
Yuliy Zaytsev
Adalat Mamedov
Authority position/name and custodian
Safety & Compliance
Central Safety TL
name have changed to reflect org
Systems Manager
changes in HSE&TD.
14 August 2009
Yuliy Zaytsev
Niyaz Mamedov
New wording in regard to MOC is added to
Safety & Compliance
HSE Systems / CoW
Paragraph 7.3
Systems Manager
Adviser
The procedure’s numbering is structurally
changed in accordance with Standardized
Document Control Procedure Template
requirements.
Control Tier:
<<2>>
Revision Date: 14 August 2009
Document Number: << AZSPU-HSSE-DOC-00057-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
VERSION OF THIS DOCUMENT CAN BE FOUND AT http://docs.bpweb.bp.com/dkazspu/component/hssesms
Procedure for Machine Guards
Page 11 of 11
Control Tier:
<<2>>
Revision Date: 14 August 2009
Document Number: << AZSPU-HSSE-DOC-00057-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
VERSION OF THIS DOCUMENT CAN BE FOUND AT http://docs.bpweb.bp.com/dkazspu/component/hssesms
Procedure for Man Riding Operations
Page 1 of 22
Procedure for Man Riding Operations
AZSPU-HSSE-DOC-00059-2
This number supersedes UNIF-HSE-PRO-117-C1
Authority:
AzSPU Safety & Compliance
Custodian:
Lifting Operations Technical Authority
Systems Manager
Scope:
AzSPU
Document
Administrator:
Document Asset Technician
Issue Date:
05 October 2004
Issuing Dept:
Safety & Compliance Systems
Revision Date:
08 December 2010
Control Tier:
2
Next Review
31 December 2010
Date:
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED VERSION OF
Procedure for Man Riding Operations
Page 2 of 22
TABLE OF CONTENTS
1
INTRODUCTION
4
1.1 PURPOSE
4
1.2 SCOPE
4
1.3 LEGISLATION & STANDARDS
4
1.4 COMPANY REQUIREMENTS
4
1.5 STOPPING UNSAFE WORK
5
1.6 DEVIATIONS
5
1.7 DOCUMENT REVIEW
5
1.8 SSOW SPECIFIC CROSS REFERENCE
5
1.9 LANGUAGE FACILITATION
5
1.10
PROCEDURE SUMMARY
5
2
DEFINITIONS
5
3
RESPONSIBILITIES
6
3.1 SITE MANAGER (SM) / SITE CONTROLLER (SC) / OFFSHORE INSTALLATION MANAGER (OIM)
6
3.2 PERSONNEL SUPERVISING MAN RIDING OPERATIONS
6
3.3 CRANE / FORKLIFT OPERATORS
7
3.4 BANKS-MAN
7
3.5 BASKET PASSENGERS
7
4
MAN (WORK) BASKET CONSTRUCTION
8
4.1 CONSTRUCTION
8
4.2 FROG / BILLY PUGH
9
4.3 RIDING BELTS
9
4.4 FORKLIFT CAGES / INTEGRATED WORKING PLATFORMS
10
5
INSPECTION AND MAINTENANCE
10
6
CRANE / WINCH SPECIFICATIONS FOR MANRIDING
11
6.1 INSPECTION, EXAMINATIONS AND CERTIFICATION
11
6.2 CRANE OPERATING REQUIREMENTS
11
6.3 WINCH REQUIREMENTS
12
6.4 FORKLIFT REQUIREMENTS
12
7
COMMUNICATIONS
13
7.1 HAND SIGNALS FROM RIDING BELTS
13
7.2 FORKLIFT / INTEGRATED WORKING PLATFORM COMMUNICATIONS
13
8
RISK ASSESSMENT AND PLANNING
13
8.1 RISK ASSESSMENT
13
8.2 PLANNING
14
9
HARNESSES & SAFETY EQUIPMENT
14
9.1 HARD HATS
14
10 RESCUE PLANS
14
11 MAN (WORK) BASKET TRANSFER OPERATING GUIDELINES
15
11.1
OPERATING REQUIREMENTS
16
11.2
SUITABILITY OF VESSELS FOR TRANSFER OPERATIONS
17
11.3
WEATHER CONDITIONS
17
11.4
COMMUNICATIONS
17
11.5
SAFETY RESCUE EQUIPMENT
17
11.6
TRAINING
17
11.7
PRE-TRANSFER OPERATIONS
17
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Procedure for Man Riding Operations
Page 3 of 22
11.8
TRANSFER OPERATIONS
18
11.9
POST-TRANSFER OPERATIONS
18
APPENDIX A: PRE START CHECKLIST
19
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Procedure for Man Riding Operations
Page 4 of 22
1 INTRODUCTION
Man-riding operations should only take place if no other means can be found to carry out the task.
Man-riding operations shall be conducted under a Permit to Work, with a Level 2 Risk Assessment
conducted and in line with a site / installation specific procedure containing a rescue plan.
1.1 PURPOSE
The purpose of this Safe System of Work is to provide information and guidance on the safe use of
man-riding operations and baskets for transferring personnel between vessels and structures.
Information is provided on individual responsibilities, planning and risk assessment, basket transfer
use, and the maintenance and inspection of associated equipment.
1.2 SCOPE
The contents of this procedure are applicable to all BP owned and managed sites / installations in
Azerbaijan and Georgia. Contractors working on BP owned or managed sites / installations are also
responsible for alignment with this procedure.
- Operating Management System OMS Essentials 3.2.1 and 4.5.1
- BP Group Defined Practice for Control of Work GDP 4.5-0001(Paragraph 3.7)
This document does not replace the procedures prepared and adopted by specialist contractors.
Neither does it supersede any national and local regulatory requirements.
All guidelines contained shall be regarded as the minimum requirements for BP owned or managed
sites / installations in Azerbaijan and Georgia.
1.3 LEGISLATION & STANDARDS
The aim of this Safe System of Work is to achieve ”no accidents”, “no harm to people” and “no
damage to the environment”. To achieve this aim, this SSOW complies with National Legislation, the
terms of the Production Sharing Agreement (PSA) and mandatory BP Standards.
The best International Oil Industry practice and relevant goal setting legislation have been adopted to
reduce the level of risk to as low as reasonably practicable and therefore well below that mandated by
applicable statutory laws and regulations.
In the absence of local regulations, BP Group Standards will apply. In addition, appropriate UK and
US regulations and industry best practice have been considered in setting suitable goals and targets.
The equipment to which this document applies includes, but is not necessarily limited to:
 Man Baskets / Work Baskets / FROG / Billy Pugh
 Man-riding equipment used in drilling operations (harnesses and winches)
 Forklifts and attachments
 Cranes used for basket transfers
 All associated lifting equipment used during basket transfer (for example, slings, shackles,
etc).
1.4 COMPANY REQUIREMENTS
It is a company requirement that all tasks are subjected to an assessment of risk to demonstrate that
risks have been reduced to as low a level as reasonably practicable (ALARP). This can be achieved
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Procedure for Man Riding Operations
Page 5 of 22
by complying with the Company‟s existing standards. Where compliance with Company standards
cannot reasonably be achieved, a formal level 2 Risk Assessment will be undertaken to identify any
additional controls and demonstrate that risks remain as low as reasonably practicable. Whether by
compliance with Company Standards or through level 2 Risk Assessment, the Company‟s Golden
Rules of Safety must be complied with. Golden Rules are non-negotiable.
1.5 STOPPING UNSAFE WORK
To stop the continuation of potentially unsafe work at the earliest possible stage, the Control of Work
(CoW) Policy and this procedure for Man Riding Operations make it very clear that all personnel are
obliged and have the authority to “STOP” the work that they consider to be unsafe.
1.6 DEVIATIONS
This procedure is written in sufficient detail that it should be able to be applied consistently at all sites /
installations. There may still be the requirement for some local rules covering site / installation specific
logistical/administrative arrangements and local variations in responsibilities to reflect differences in
organisational arrangements. These local rules should not deviate from the core processes within this
document. Any form of deviation from this procedure, including but not limited to local rules, shall be
requested and authorised in accordance with SSOW, Deviations from Regulations and Procedures
(Doc. No: AZSPU-HSSE-DOC-00011-2).
1.7 DOCUMENT REVIEW
This document will be reviewed on an annual basis when users from the sites / installations will have
an opportunity to propose changes to the existing processes and procedures. The document
Technical Authority will be responsible for coordinating this review.
1.8 SSOW SPECIFIC CROSS REFERENCE
This procedure shall, where appropriate, be used in conjunction with this suite of AzSPU Procedures
referenced below.
Document Number
Title of Procedure
AZSPU-HSSE-DOC-00011-2
Deviations from Regulations and Procedures
AZSPU-HSSE-DOC-00060-2
Permit To Work
AZSPU-HSSE-DOC-00063-2
Task Risk Assessment
AZSPU-HSSE-DOC-00056-2
Lifting Operations
AZSPU-HSSE-DOC-00002-2
BP Control of Work Standards
1.9 LANGUAGE FACILITATION
Due to the various languages spoken at sites / installations, there is a necessity to assist all with “an
ease of understanding”. Therefore, the development and use of information tools are available.
1.10 PROCEDURE SUMMARY
A Procedure Summary has been developed in a form of a leaflet, which can be carried by the Line
Supervisors while conducting their day-to-day work tasks. The Leaflet summarizes the contents of this
procedure for Man Riding Operations. The Procedure Summary can also be used as a guideline for
Line Supervisors to deliver their daily toolbox talk. (See Appendix B)
2 DEFINITIONS
SM
Site Manager
SC
Site Controller
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Page 6 of 22
OIM
Offshore Installation Manager
ALARP
As Low as Reasonably Practicable
COW
Control of Work
PTW
Permit to Work
SSOW
Safe System of Work
gHSEr
Getting HSE Right
PSA
Production Sharing Agreement
AzSPU
Azerbaijan Strategic Performance Unit
3 RESPONSIBILITIES
3.1 SITE MANAGER (SM) / SITE CONTROLLER (SC) / OFFSHORE INSTALLATION MANAGER (OIM)
The Site Manager / Site Controller
/ Offshore Installation Manager shall be responsible and
accountable for the application of this procedure in his area of responsibility, He shall ensure:
 That adequate numbers of Competent responsible persons are appointed to manage and
maintain the requirements of this procedure
 All man-riding operations are controlled under the Permit to work system and site / installation
specific procedure
 That this procedure is strictly adhered to for all occasions when it is identified that man riding
basket operations are to take place.
 He appoints a competent person to inspect and certify man riding baskets as safe to use.
 That all transfers by man basket are subjected to a Risk Assessment
 The review of all Risk Assessments
 That all equipment associated with basket operations is regularly inspected and maintained
and has all relevant up-to-date certification
 Training records are maintained and updated
3.2 PERSONNEL SUPERVISING MAN RIDING OPERATIONS
Personnel supervising man-riding operations are responsible for ensuring:
 The safety of all personnel involved in the activity
 That all required equipment is suitable for use and is within test date
 That the operation has been risk assessed and properly planned
 A rescue plan is in place
 That all personnel involved in the operation have been properly briefed on their roles and
responsibilities and their required response in an emergency
 That the activity is executed in accordance with the plan
 That all man-riding operations are halted if conditions become, or are likely to become, unsafe
 That transferred personnel are guided to registration and to the person who will provide their
induction briefing.
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED VERSION OF
Procedure for Man Riding Operations
Page 7 of 22
3.3 CRANE / FORKLIFT OPERATORS
In order to be appointed, all crane operators must satisfy the requirements of Safe System of Work
AZSPU-HSSE-DOC-00056-2 Lifting Operations. In addition, in order to operate a crane for man
basket operations they must have at least one years operating experience.
During man-riding operations, crane drivers are responsible for:
 Ensuring that they have a full understanding of their roles and responsibilities for basket
operations
 Observing absolute care and safety at all times during man basket operations
 Not performing any other work or leaving their position at the controls until the basket has
been safely landed
 Ensuring that they have visual contact with the banks-man and the basket at all times during
the operation
 Halting operations and informing the supervisor whenever they consider the activity is unsafe
or likely to become unsafe.
3.4 BANKS-MAN
Basket transfers shall not take place without a banks-man. Banks-men are responsible for:
 Ensuring that they have a full understanding of their roles and responsibilities for man-riding
operations
 Observing absolute care and safety at all times during man-riding operations
 Maintaining visual contact with the basket and the crane operator at all times during the
operation
 Adhering to the system of communication with the crane operator that was agreed in the plan,
including radios and hand signals
 Assisting the crane operator in ensuring that the transfer is carried out safely
 Halting operations and informing the supervisor whenever they consider the activity is unsafe
or likely to become unsafe.
3.5 BASKET PASSENGERS
During work or transfer, basket passengers are responsible for:
 Behaving in a safe and responsible manner
 Complying with instructions provided by the person supervising the transfer
 Attending fully to any passenger safety and instruction briefing provided prior to the transfer
 Halting operations and informing the supervisor whenever they consider the activity is unsafe
or is likely to become unsafe
 Clear communications to banks-man or crane operator
 Wearing fall protection at all times during the transfer
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Procedure for Man Riding Operations
Page 8 of 22
4 MAN (WORK) BASKET CONSTRUCTION
4.1 CONSTRUCTION
The following guidelines apply to the construction of all man baskets used by BP in Azerbaijan and
Georgia:
Passengers must be protected from harm: man baskets should be of sound construction, in good
and safe condition, and must be fully enclosed to prevent passengers from falling, being crushed,
trapped or struck.
In an emergency, passengers should not be exposed to any further danger: should personnel
become trapped in a man basket, they should not be exposed to any further danger and they must be
capable of being freed.
The basket must be protected from falling: fall arrest devices must be in place to prevent the
basket falling if the primary means of support fails
(this can entail suitably rated ropes with
independent anchorages.
In the absence of specific design criteria for fabricated man-riding personnel baskets, guidance on
certain safety features can be adopted from the British Standard BS 2830 - which addresses
Suspended Work Platforms.
This guidance gives:
 A minimum height from the floor to the underside of the top handrail to prevent persons
toppling over.
(Minimum height = 910mm but recommended height of 1150mm preferred).
 A maximum vertical distance between the handrail/intermediate rails to prevent persons falling
through. (Max = 500mm)
 A minimum of 4 Lifting points must align to centre of lift
 Floors to be slip-proof and must be a minimum area for each person working in the basket.
(Minimum area per person recommended = 600mm x 600mm)
 A stipulation that toe boards must be fitted all around the flooring if the basket is open sided.
(Minimum depth 150mm.)
 Mesh sides to aid visibility form basket or visibility for crane operator / banks-man
 Internal handrails to prevent hands/fingers being trapped if the basket swings against an
obstruction.
 Doors (if fitted) must open inwards and have a locking mechanism to prevent inadvertent
opening. Or integral ladder for access/egress
 Basket should have internal anchor points for safety harnesses.
 The lifting slings, if fitted with a fifth leg (top lifting leg) should have a sixth leg in parallel as a
safety back-up. ( Safety Factor for wire rope slings should be not less then 10:1 )
 It must be marked with a SWL and that it is suitable for man-riding
 Certification data plate and markings board
In addition, it is recommended that the following safety features are incorporated.
Note: These are not mandatory but considered good practice/design:
 A roof to protect personnel from falling objects.
 The base of the basket should have rubber buffers to prevent jarring of the spine when being
landed.
 Certification data plate and markings board
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Procedure for Man Riding Operations
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The certification for the basket (including slings/shackles etc.) must be current, i.e.:
 It must have a proof load test certificate.
 It must have been inspected by a competent person within the previous 6 months
Note: The basket and accessories must also be inspected immediately before each use by a
competent person.
4.2 FROG / BILLY PUGH
Numbers of recorded personnel transfer basket incidents are low, but basket transfers to or from
offshore installations are considered a high-risk operation. The Billy Pugh type of personnel transfer
basket does not comply with regulation 5 of the Lifting Operations and Lifting Equipment Regulations
1998 (LOLER) but it can be used in exceptional circumstances, ie emergencies or when transfer is
essential and it is not practicable to gain access by less hazardous means. Alternative forms of basket
such as FROG are available which duty holders should consider if they offer a safer means of
personnel transfer for their needs. These are used for transfer of personnel only and no work is
carried out from them and specific manufacturers criteria for use are to be adhered to.
For additional guidance refer to Offshore Operations Management of Marine Activities within 500
Meter Zone AZSPU-HSSE-DOC-00038-3 Section 5.3 Transfers by Frog Personnel Transfer Capsule
4.3 RIDING BELTS
Riding belts are work restraint, work positioning (including rope access and positioning techniques),
fall arrest or rescue systems.
Ridding belts can be used only if:
 A risk assessment has demonstrated that work can, so far as is reasonably practicable, be
performed safely while using the ridding belt
 The use of other, safer work equipment is not justified
 The user and a sufficient number of available persons have received adequate training,
including rescue provision
 The riding belt is securely fitted
 The various components of the riding belt are of sufficient strength to support all known loads
The manufacturer‟s instructions should be checked to consider whether the item is compatible with
other equipment being used. All equipment used in conjunction with ridding belts should be strong
enough to withstand any forces placed upon it and should include an adequate margin for safety. The
equipment‟s safe working loads (or minimum static strength), working load limits or maximum (and
sometimes, minimum) rated loads should be checked.
Any equipment used for work at height is required to meet relevant European Standards (i.e. it is CE
marked and tested to relevant European norms (EN) and all new PPE should be traceable to a
certificate of conformity. The equipment should also be marked with a unique identification number so
that it can be traced back to its point of origin and any test certificates and examination reports.
The need for rapid and effective rescue is particularly important when using riding belts where
a delay may have severe consequences, i.e. when someone is left hanging motionless in a
harness after a fall resulting in „suspension trauma‟ as a result of restricted blood circulation.
The time before loss of consciousness can vary from about 6 minutes to 2 hours, depending
on physical capability and incident severity. Suitable rescue equipment and competent
personnel must be available on site at all times during the completion of tasks at height.
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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Procedure for Man Riding Operations
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4.4 FORKLIFT CAGES / INTEGRATED WORKING PLATFORMS
In the absence of specific design criteria for fabricated integrated working platforms guidance on
certain safety features can be adopted from the HSE Safety Notice: PM28 December 2005.
Platforms for use on the fork arms of a truck shall have fork pockets on their underside that will
accommodate the fork arms spaced at the widest practicable distance apart without excessive
clearance between the pockets and forks.
The locating (i.e. pickup) points on carriage mounted and fork arm mounted working platforms
shall be symmetrical about the centre line of the working platform.
The dimensions of the platform shall be as small as possible, compatible with the number of
persons that it is intended to carry and the work they are likely to undertake.
The platform dimension parallel to the fork arms, i.e. forward length of the platform, shall not
exceed 2 times the rated load centre distance of the truck. The width of the platform shall not
exceed the outside width over the truck load wheels by more than 250mm either side.
A positive locking device shall be included on the platform to retain it on the truck when in use.
The floor of the platform shall be of adequate strength, horizontal when attached to the truck in
its elevated position, slip resistant and designed to prevent the accumulation of liquid. Any
openings in mesh floors or between the floor and toe-guards or access gates shall be
dimensioned so as to pre vent a sphere of 15mm diameter passing through.
A top rail being between 1000mm and 1100mm from the platform floor; and at least one
intermediate rail, equally spaced between the top of the toe board and the under side of the
top rail
A toe-board, having a minimum height of 150mm
Suitably sized and positioned handholds shall be fitted within the confines of the working
platform. To allow for safe use, e.g. to allow use with gloved hands, it is recommended that
there is a gap of 90mm between any handhold and the side of the platform.
Other equally effective means of guarding between the top rail and floor, such as infilling with
robust wire mesh, panelling and/or safety glazing may be used.
Gate access should be provided and shall open inwards, upwards or sideways and return
automatically to the closed position. It is strongly recommended that a device is provided that
locks the gate automatically and ensures it cannot be opened once the platform is raised.
Safety harness anchorages shall be included on the working platform
5
INSPECTION AND MAINTENANCE
Man-riding equipment shall be inspected and maintained by a competent person in accordance with
AZSPU-HSSE-DOC-00056-2 Lifting Operations.
In particular, man baskets must be:
 Inspected immediately prior to use
 Thoroughly examined before first use and thereafter every six months
 In possession of all relevant up-to-date certification and have a valid thorough examination
record.
In addition to regular inspections, man baskets shall be thoroughly inspected whenever the integrity of
the basket may have been jeopardised or whenever other risks are identified.
Control Tier:
<<2>>
Revision Date: 05 August 2010
Document Number: << AZSPU-HSSE-DOC-00059-2>>
Print Date: 2/1/2011
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6 CRANE / WINCH SPECIFICATIONS FOR MANRIDING
6.1 INSPECTION, EXAMINATIONS AND CERTIFICATION
All cranes shall be operated and maintained in accordance with AZSPU-HSSE-DOC-00056-2, Lifting
Operations.
Cranes / winches which are suitable for lifting people should be clearly marked at the crane operator‟s
location „SUITABLE FOR LIFTING PEOPLE‟ or „SUITABLE FOR MAN-RIDING‟ and marked with the
maximum number of people it can carry. Any crane that is not marked should not be used to lift
people or for man-riding.
In particular, the following guidelines apply to all cranes and associated lifting equipment used for
lifting personnel:
 All necessary certification for the crane or winch, winch ropes, crane ropes, end terminations,
hook blocks and other associated equipment must be current
 The crane / winch and associated equipment must have undergone a thorough inspection by a
suitably competent person within the previous twelve months
 The crane must be in good condition and must have a full and complete documented
inspection record
 All crane safety systems must be fully functional, including Rated Capacity Indicators, over
hoist limiters, emergency stop facilities, etc.
6.2 CRANE OPERATING REQUIREMENTS
Cranes used for lifting people should be equipped with hoist brakes that can be operated
mechanically under all load conditions. The brakes should be able to support the specified test
overload for the equipment.
The brakes should be automatically applied when the drive is in the „OFF‟ or „NEUTRAL‟ position, and
on failure of the power supply to the motor or control device. The braking operation should be
progressive, to avoid any shock loading of the hoisting system.
A second brake system should be provided for emergency use in case the normal braking system
fails. For cranes this should be fitted to both load and boom hoist systems and be located as near to
the hoist drums as possible. This brake should be strong enough to hold indefinitely the weight of the
carrier/slings and the number of people carried. For hydraulic transmission system cranes, the braking
effect of the hydraulic system itself would be considered as meeting the requirement for a secondary
brake.
Clutches or other means of disengaging the drive train are prohibited for personnel-lifting operations.
This is unless there is a fail-safe interface making it impossible to disengage the clutch when the drive
train is in motion or when there is a load on the hook. Free fall operation of load hoist or boom hoist
systems is dangerous and should be avoided. Any speed-change gearbox should be of constant
mesh type and designed so that it is not possible to change the gear ratio while the hoist system is
carrying any load.
The crane should be fitted with an emergency stop located for the operator to use. It should be
protected against accidental use. Operating the emergency stop should arrest all motions of the
crane. In the event of failure to re-start the prime mover, it should be possible to recover the carrier by
manual methods.
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In the event of total power failure the crane should be fitted with a means of lowering the work basket
to a safe location.
Cranes used for man basket transfers must be capable of:
 Maintaining the basket in a safe condition in the event of a power or system failure (for
example, primary brake system failure), and of allowing the safe lowering of the basket
(manually if necessary) to a safe position for the passengers to be recovered safely
 Preventing free-fall of the basket in the event of a primary brake or transmission system failure
 Preventing inadvertent free-fall when the drive train is in motion or whenever the hook is
loaded
6.3 WINCH REQUIREMENTS
Winches used for man-ridding should be specifically designed for the task and fitted with the correct
safety devices consisting of the following:
 Independent second brake system
 Limited line pull device (Normally set to 150KG)
 Slack line shut-off mechanism
 Upper and lower limit switches
 Emergency raise / lowering facilities (backup power, air supply)
 Correctly terminated winch rope / accessories with a safety factor of not less then 10:1
 Functional rope spooling device
 Rope drum guard
 Clearly marked emergency stop button within easy reach of operator‟s hand
 Clearly marked control leavers (UP, Down, Raise, lower or similar)
 A clearly visible sign „Suitable for lifting people‟
Additionally the sheave / snatch block used at the crown block shall have a minimum diameter of 19 x
the rope diameter.
6.4 FORKLIFT REQUIREMENTS
Primarily Forklift trucks are intended for lifting materials and not equipment. However, they can be
used with integrated working platforms to allow people to work at height.
It is essential that the working platform is compatible with the truck on which it is used.
Before any combination is used for the first time the working platform and truck manufacturer/supplier
must be consulted. It is particularly important to ensure that:
 The truck/working platform combination has adequate stability under all circumstances in
which it is intended to be used, and shall only be used on firm, well- maintained and level
surfaces. Gradients and uneven or inconsistent ground conditions can affect the stability of the
truck.
 The platform can be securely attached to the truck.
 People on the platform cannot reach hazardous moving parts or controls on the truck.
 The weight of the platform together with its load of people, tools, materials etc. shall be not
more than half of the actual capacity of the truck at the rated load centre distance, maximum
lift height and maximum out reach in the case of telehandlers and reach trucks.
 Personnel on the working platform must wear fall protection at all times
The following functions shall „NOT‟ be capable of movement whilst they are working; tilt, side shift,
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chassis or mast levelling.
The truck should not be moved while the working platform is elevated, however, minor controlled
positional adjustments are acceptable if they are necessary to allow the task to be carried out safely.
The parking brake shall be applied whenever the working platform is elevated and all wheels choked.
Where applicable, the transmission placed in neutral before elevating the platform.
The user shall ensure that the platform is positively locked onto the truck with which it is to be used.
If the platform is fork mounted then the fork arms on the truck shall preferably extend fully into the fork
pockets. If not this is possible, they shall extend to a distance of at least 75% of the platform length
measured parallel to the axes of the fork arms.
Where possible it is advisable to have a secondary restraining sling from the platform to the mast.
Pre-use checks shall be carried out by an authorised person to ensure that the working platform is
properly located and secured to the truck each time and before it is used.
7 COMMUNICATIONS
Communications for man-riding shall be clearly defined pre task. If radios are to be used care should
be taken to have only the people involved in the operation on the radio channel. Care should be taken
to ensure the radios have sufficient battery charge for the whole operation.
Where possible a banks-man should form part of the work party to communicate to the crane
operator.
Hand signals are acceptable if the crane operator and banks-man have clear vision of the work party
at all times.
7.1 HAND SIGNALS FROM RIDING BELTS
These signals are unique to riding belt operations; the personnel involved with this operation should
be appropriately trained.
Pre task the person in the riding belt and the winch operator will confirm the hand signals that will be
used.
Hand signal posters should be readily available and posted in the appropriate areas.
7.2 FORKLIFT / INTEGRATED WORKING PLATFORM COMMUNICATIONS
There shall be adequate communication between the truck operator and persons on the platform
especially when raising and lowering. Hand held communication devices or a system of signals
should be used where communication is difficult.
When using hand signals an agreed system should be used and all involved trained in its proper use.
An example of commonly used hand signals is given in BS 7121 part 1.
8 RISK ASSESSMENT AND PLANNING
8.1 RISK ASSESSMENT
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All man basket operations must undergo a Risk Assessment in accordance with AZSPU-HSSE-DOC-
00063-2 Task Risk Assessment.
The Risk Assessment shall determine:
 The nature and degree of all the risks involved
 What extra precautions should be taken to mitigate those risks, including increased levels of
supervision and the competence of the personnel involved
 Whether a practicable alternative and safer means of personnel transfer is available.
Note: If an alternative safer and practicable method of transfer is recognised, it
shall be used in preference to the use of a man basket.
8.2 PLANNING
Following a Risk Assessment, a procedure shall be produced that addresses:
 All identified risks
 The resources, procedures and responsibilities required to ensure a safe operation
 The contingency plans to be employed in the event of an emergency.
 The Equipment used for man riding is of appropriate specification
 Personnel have been trained, Have Experience of Work or transfer from baskets.
 The crane operator or winch man has been trained and assessed as competent for this type of
operation.
 An operator / Mechanic capable of operating / repairing the equipment are available in the
event of an emergency.
 A line of communication has been established between the operator and the personnel
involved in the operation. ( including a dedicated banks-man if required )
 Man-riding operations have adequate communication if working blind to winch or crane
operator.
Note: All involved personnel shall be made aware of their function and
responsibilities included in the procedure.
9 HARNE
SSES &
SAFETY EQUIPMENT
Harness must be worn at all times during man-riding operations, Harness can be worn in different
configurations and the appropriate securing equipment must be available i.e. safety reels, lanyards to
allow for work restraint, fall arrest, and work positioning.
9.1 HARD HATS
Hard hats should be fitted with a chin strap to ensure that they are NOT capable of falling from an
elevated work site.
10 RESCUE PLANS
It is difficult for one procedure to specify an appropriate rescue plan for an explicit site, however, each
BP site where people are exposed to work at height or man riding operations must have a rescue plan
and this must form an integral part of the emergency control procedures.
Most plans will deal with the rescue of a person left suspended in either fall arrest, work positioning or
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rope access equipment. For the latter, the specialist contractor will already have a plan, equipment
and personnel as part of their standard procedures. In the case of fall arrest or work positioning
equipment, a separate plan should be developed as follows:
 Identify the equipment required. This may include:
o Fall arrestor with retrieval handle
o Specialist rescue equipment such as the GOTCHA System
o Crane and crane basket
o MEWP
o Man-riding winch and basket
o Forklift with personnel basket
o Scaffolds and ladders
 Identify personnel to carry out the rescue.
Note: Most service providers will supply rescue equipment and competent personnel to perform this
work. The worksite may deem this adequate however it is recommended that on sites such as
platforms, personnel in the fire team/rescue team are provided with the appropriate equipment to
perform this task.
Consider the level of medical treatment that may be required (refer to the following paragraph)
Suspension trauma is a medically recognised condition. Everybody who is suspended in a safety
harness runs the risk of shock and unconsciousness due to blood flow insufficiency. Unconsciousness
can become life threatening after only a few minutes.
Shock, caused by a lack of blood flow, is due to the blood accumulating in the lower parts of the body
as a result of the muscles relaxing and the „muscle pump‟ effect stopping. The need for rapid and
effective rescue is particularly important when using personal protective systems where a delay may
have severe consequences, i.e. when someone is left hanging motionless in a harness after a fall.
The time before loss of consciousness can vary from about 6 minutes to 2 hours, depending on
incident severity.
Further information can be found in the HSE Contract Research Report
451/2002, Harness
Suspension: Review and Evaluation of Existing Information. Contact Occupational Health for the
latest advice regarding suspension trauma.
11 MAN (WORK) BASKET TRANSFER OPERATING GUIDELINES
The use of a crane to hoist personnel from one structure or vessel to another is a potentially
hazardous operation if not carried out correctly.
The use of a man basket will only be sanctioned after a Formal Risk Assessment and may only
proceed if no other means of access is available or practicable. (This section is not applicable to Frog
Operations which are covered in Offshore Operations Management of Marine Activities within 500
Meter Zone AZSPU-HSSE-DOC-00038-3 Section 5.3 Transfers by Frog Personnel Transfer Capsule)
Note: Any equipment not specifically designated for lifting persons shall not be
used in this manner.
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11.1 OPERATING REQUIREMENTS
The duties of people in supervising or actually carrying out the personnel basket transfer shall be
clearly defined. People usually covered are the Installation Manager, the crane operator, the Master of
the Vessel, and other people nominated by the OIM or the ship's Master to undertake specific duties.
The procedure setting out those involved in the transfer operation should cover the following:
The Offshore Installation Manager should:
 Be satisfied with the fitness, training and briefing of the people to be transferred
 Be content with the suitability of the vessel
 Know the limitations of visibility and sea state
 Be aware of the limitations on transfer by night
 Be aware of the suitability of the crane for personnel transfer
 Check the wind speed limitations on crane operations
 Establish and maintain communication with the Master of the Vessel
 Brief the Master of the Vessel
 Be satisfied with the competence and experience of the crane operator
 Ensure appropriate emergency precautions are in place, e.g. notify the standby vessel before
the transfer
 Be satisfied with the inspection and testing of the personnel basket
The Master of the Vessel should confirm to the OIM that:
 The transfer has been accepted and the procedures understood
 The vessel has a satisfactory station keeping capability
 The deck crew have been fully briefed
 The people to be transferred have been adequately briefed and are fit to be transferred
The crane operator should establish that:
 The crane is fully operational
 The wind speed is satisfactory for safe operation
 The requirements and procedures have been understood
 The banks-man has an unobstructed view and the transfer areas are clear
 Adequate communications have been established with the vessel Master and banks-man
The crane operator shall have been trained and assessed as competent for basket transfer
operations.
In addition, an operator / mechanic, capable of operating the crane, shall be available in case of an
emergency.
The Banks-man and Deck Supervisor should ensure that:
 The transfer procedure is understood
 They can be clearly identified as banks-man and deck supervisor
 The personnel basket is correctly used
 The individuals are fit to transfer and have understood the procedures
 Proper communications have been established
 They each have a full view of the transfer area
 Adequate landing area is available for the basket
Individuals to be transferred should:
 Ensure that the transfer procedure is understood
 Confirm they agree to the transfer
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 Be able to use correctly the safety equipment provided
Except for emergencies, man riding operations shall only take place in daylight and in good
visibility:
 The basket shall not be used if wind speed is in excess of 7 metres/second, (14 knots) or the
limitations determined by Risk Assessment, if lower.
 Man baskets should not be used in the following conditions:
¾ Electrical storms
¾ Snow or ice
¾ Fog
¾ Sleet
¾ Other weather conditions as determined by risk assessment that could affect the safety of
personnel
11.2 SUITABILITY OF VESSELS FOR TRANSFER OPERATIONS
The type of vessel considered suitable to carry out a transfer should be determined by its ability to
maintain station alongside the installation and should have sufficient clear deck space to safely
receive the basket.
11.3 WEATHER CONDITIONS
Weather conditions are very important factors which should be taken into account, and include
visibility, wind and sea state. Duty holders should specify the maximum wind speed and sea state
beyond which basket transfer is not permissible and the wind speed limitations for the crane
operations.
11.4 COMMUNICATIONS
Both radio and visual communication should be established and maintained between the people
actually conducting the operation.
11.5 SAFETY RESCUE EQUIPMENT
People being transferred in emergencies shall wear self inflating life jackets, suitable clothing and
immersion suits. All life jackets should be equipped with suitable means of illumination during night
transfers. Appropriate rescue and recovery arrangements must be in place (e.g. standby vessel
equipped with a fast rescue craft ready to launch).
11.6 TRAINING
Personnel will be transferred by basket in greater safety and with less apprehension if they have
received training in the techniques involved. The type of training should be included in installation
drills. Inexperienced people or those not trained in the use of personnel baskets should always be
accompanied. At least one person in each transfer must have previously ridden in a man basket.
Note: Transfer by basket is voluntary.
11.7 PRE-TRANSFER OPERATIONS
Prior to transfer operations:
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 A toolbox talk will be held for all relevant personnel
 The basket shall be thoroughly inspected by the person supervising the transfer
 It must be ensured that landing and lifting areas are clear of all obstructions and that there is
sufficient space to allow secure and safe operation of the basket
 The standby vessel shall be informed of the impending transfer
 People working from the basket or platform wear a safety harness throughout the operation;
During transfer over the sea, passengers are provided with survival suits and life jackets of an
approved type.
 Effective emergency arrangements must be in place throughout the transfer, the rescue and
recovery arrangements must be capable of recovering people from the sea within specified
performance standards. Where transfer operations over water are carried out in harbours,
passengers should be provided with life jackets as a minimum requirement
11.8 TRANSFER OPERATIONS
During transfer operations:
 The crane driver shall concentrate completely on the transfer operations
 The banks man shall have visual contact with the crane operator and the basket at all times
 Direct radio contact shall be maintained at al times between the basket, crane operator, and
banks man
 All instructions shall be given in metres where radios are employed for communication
 The basket shall only be lifted to a height sufficient to clear any obstacles prior to being
lowered.
11.9 POST-TRANSFER OPERATIONS
The person supervising the transfer operation is responsible for guiding transfer personnel to
registration and to the person who will provide their induction.
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APPENDIX A: PRE START CHECKLIST
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Revision/Review Log
Revision Date
Authority
Custodian
Revision Details
05 October 2004
Central Engineering
Man Riding
Initial Issue as controlled document
Senior Authority
Operations
Technical Authority
07 September
Alan McNulty
John Thompson
General:
2007
CHSSE Manager
Eldar Fiahardinov
Throughout the procedure the document
Barry Riddell (Man
numbering for referred procedures has been
Riding Operations
changed from UNIF to AzSPU.
Technical
Section 1. Introduction:
Authority)
2 paragraphs entered in the Introduction. 1.1
Purpose; Wording changes. Following inclusions
to Section 1 are; 1.2 Scope; Wording changes.
1.3 Legislation & Standards, 1.4 Company
Requirements, 1.5 Stopping Unsafe Work, 1.6
Deviations, 1.7 Document Review, 1.8 SSOW
Specific Cross References (new doc control
numbers), 1.9 Language Facilitation, 1.10
Procedure Summary.
Section 2. Responsibilities:
Is now “Definitions”. New section.
Section 3. Man Basket Construction:
Is now “Roles and Responsibilities”. Changes
made to the responsibilities of SM/SC/OIM,
Personnel Supervising Man Riding Operations;
3.2 Additional bullet point added - „A rescue plan
is in place‟. Crane / Forklift Operators, Banksman
and Basket Passengers; 3.5 Additional bullet point
added - „Clear communications to Banksman or
Crane Operator.
Section 4. Inspection and Maintenance:
Is now “Man Basket Construction”. Additional sub-
sections added.
Section 5. Crane Specifications for Man
Basket Transfer:
Is now “Inspection and Maintenance”. Additional
paragraph added.
Section 6. Risk Assessment and Planning:
Is now “Crane / Winch Specifications for Man
Riding”. Additional sub-section added.
Section 7. Man Basket Operating Guidelines:
Is now “Communications”.
Section 8 Is now “Risk Assessment and
Planning”. It was Section 6 in the previous
revision. It now has additional bullet points under
8.2 Planning.
The following Sections have been added
Section 9. Harnesses and Safety Equipment
Section 10. Rescue Plans
Section 11. Man Basket Transfer Operating
Guidelines
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Appendices.
3 appendices included to the document as
Follows:
Appendix A: Pre-Start Checklist
Appendix B: Procedure Summary
Appendix C: Feedback & Improvement
Suggestions
16 February 2009
Yuliy Zaytsev
Eldar Fiahardinov,
Paragraph 3.5 Basket Passengers
Safety & Compliance
Lifting Operations
Additional new bullet regarding fall protection is
Systems Manager
Technical Authority
added to the paragraph
Paragraph 4.1. Construction
Additional new bullet regarding certification data
plate is added to the paragraph
Paragraph 6.3 Winch Requirements
Additional new bullet regarding visible signs is
added to the paragraph
Paragraph 6.4 Forklift Requirement
Additional new bullet regarding fall protection is
added to the paragraph.
Requirement regarding wheels choke to a working
platform is added to the content of the paragraph
as well.
Paragraph 11.1. Operating Requirements
Additional requirement regarding adequate
landing area is added to the paragraph
Paragraph 11.5 The title of paragraph is changed
and now is „Safety Rescue Equipment‟.
17 August 2009
Yuliy Zaytsev
Eldar Fiahardinov,
Paragraph 4.2 Frog / Billy Pugh
Safety & Compliance
Lifting Operations
Additional wording along with the reference to
Systems Manager
Technical Authority
Offshore Operations Management of Marine
Activities Within 500 Meter Zone Procedure is
added.
Section 11 Man Basket Transfer Operating
Guidelines.
Additional wording with the reference to Offshore
Operations Management of Marine Activities
Within 500 Meter Zone Procedure is given in
paranthesis.
26 April 2010
Yuliy Zaytsev
Eldar Fiahardinov,
Extension of review date for the procedure
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Safety & Compliance
Lifting Operations
requested due to need for additional research
Systems Manager
Technical Authority
time
05 August 2010
Yuliy Zaytsev
Eldar Fiahardinov,
Additional time for research requested in line with
Safety & Compliance
Lifting Operations
embedded regular frog capsule passenger
Systems Manager
Technical Authority
transfer taking place on offshore facilities
08 December
Yuliy Zaytsev
Lifting Operations
Section 1 Purpose and Scope
2010
Offshore Health &
Technical Authority
Removed reference to Getting HSE right and
Safety Manager
replaced with OMS, Group requirements
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Safe System of Work for Management of Marine Assurance
Page 1 of 20
Safe System of Work for:
Management of Marine Assurance
AZSPU-HSSE-DOC-00123-2
Authority:
AzSPU Safety &
Custodian:
<< SPU Operations MA >>
Compliance Manager
and SPU Marine Authority
Scope:
<< AzSPU >>
Document
Administrator:
<< HSE MS Document Coordinator >>
15
07 October 2009
Issuing Dept:
<< CHSSE >>
Revision Date:
-
Control Tier:
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Next Review
15 October 2010
Date:
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Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Safe System of Work for Management of Marine Assurance
Page 2 of 20
Table of Contents
1
PURPOSE & SCOPE
4
1.1 Purpose
4
1.1.1
SAFETY GOALS
4
1.1.2
EXPECTATIONS
4
1.2 Scope
4
2
DEFINITIONS
6
3
GENERAL REQUIREMENTS
6
3.1 Legislation & Standards
6
3.2 Company Requirements
6
3.3 Stopping Unsafe Work
6
3.4 Deviations
6
4
AZSPU ROLES AND RESPONSIBILITIES
7
4.1 Single Point of Accountability Marine (SPA Marine)
7
4.2 AzSPU Marine Authority Organisation
7
4.3 SPU Marine Authority (MA)
7
4.4 Operations Marine Authority (SMA)
8
4.5 Terminal Operations Marine Authority - Supsa (TMA)
8
4.6 Project Marine Authority (PMA)
8
4.7 Rig Audit Team
9
4.8 Marine Authority (MA)
9
4.9 Marine Discipline Experts
9
4.10 Marine Practitioners
10
5
MANAGEMENT OF MARINE ASSURANCE
10
5.1 GMS Application
10
5.1.1
BP SHIPPING
10
5.1.2
E&P………………………………………………………………………………….10
5.1.3
AZSPU
10
5.2 AzSPU Marine Management System
11
5.2.1
AZSPU SSOW FOR THE MANAGEMENT OF MARINE ACTIVITIES
11
5.2.2
MARINE HANDBOOK
11
5.2.3
MARINE OPERATIONS MANUAL
11
5.2.4
SUPSA TERMINAL RULES AND REGULATIONS
11
5.2.5
AZSPU MARINE SHAREPOINT SITE
11
5.3 Marine Planning
11
5.3.1
GENERAL
11
5.3.2
PLANNING MARINE ACTIVITIES
11
5.3.3
MARINE OPERATIONS AND MARINE REPRESENTATIVE
12
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5.3.4
PERMIT TO WORK PROCESS
12
5.3.5
INCIDENT INVESTIGATION AND REPORTING
13
5.4 Procurement, chartering and clearance of marine service providers and
vessels
13
5.4.1
SCOPE
13
5.4.2
PROCUREMENT, LEASING OR BAREBOAT CHARTERS
13
5.4.3
MARINE MANAGEMENT CONTRACTS
13
5.4.4
TIME AND VOYAGE CHARTERING VESSELS
13
5.4.5
MARINE ASSURANCE CONTRACTS
14
5.4.6
MARINE / OFFSHORE CONTRACTORS
14
5.5 Vessel Assessment process (Excluding Tanker shipments from Supsa)
14
5.5.1
OBJECT
14
5.5.2
SCOPE
14
5.5.3
PROCESSES AND PROCEDURES
14
5.5.4
VETTING ASSESSMENT
18
5.5.5
VETTING INFORMATION MANAGEMENT
18
5.5.6
RESPONSIBILITIES
18
5.5.7
PROJECT VESSEL CLEARANCE (SHORT TERM USE)
18
6
KEY DOCUMENTS/TOOLS/REFERENCES
18
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1 Purpose & Scope
The purpose of this document is to define how AzSPU meets and implements the
requirements of the Group Marine Standard and its subordinate practices. It is applicable
across all AzSPU sites and delivery teams.
1.1 Purpose
1.1.1 Safety Goals
The goal of this SSoW is to achieve no accidents, no harm to people and no damage to the
environment. To achieve this goal the SSoW complies with the following:
 BP Group Marine Standard and its subordinate practices
 Azerbaijan Strategic Performance Unit Safe Systems of Work
 BP HSE management system - getting HSE right
 Compliance with applicable industry standards and practices
 Compliance with applicable international and national marine legislation
1.1.2 Expectations
The expectations of the SSoW are to:
ƒ Comply fully with all applicable legal requirements.
ƒ Provide a secure and safe working environment.
ƒ Ensure that all employees, contractors and others are well informed, well trained,
engaged in and committed to the HSE improvement process.
ƒ Provide assurance that the safety processes in place are working effectively.
ƒ Maintain confidence in the integrity of BP operations.
ƒ Confirm that the management systems of contractors fully support BP‟s commitment
to HSE performance.
1.2 Scope
This SSoW applies to the Marine Assurance of all marine activities conducted by or behalf of
the AzSPU. It does not apply to non marine mission works and systems e.g. drilling
operations, diving operations, Project installation works, but it does apply to marine elements
of the works e.g. DP Ops, Anchor handling and hull integrity.
Marine Activity is defined as:-
 Procurement, Chartering or Contracting
 Selection, Inspection, Approval
 Operation
 Design, Construction, Commissioning, and Disposal
A. Of the following Marine Vessels/Units:-
1. Vessels involved in the carriage or towage of any cargo, hydrocarbon, non-
hydrocarbon, packaged, containerised, heavy lift or project whether between ports,
within ports on inland waterways or from ports to offshore locations.
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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2. Vessels involved in the carriage, accommodation and transfer of personnel
3. Vessels used in the provision of construction, exploration and development services
but excluding the specific Mission Systems. (E.g., diving systems on diving vessels
would be excluded.)
B. And of the Marine Structure and Systems of a Floating Production System to
include:-
1. That structure involved in the maintenance of watertight integrity of the unit and
systems for the removal of water from compartments in a routine or emergency mode
2. That structure involved in the maintenance of the integrity of hydrocarbon storage
and those systems involved with the safe transfer of hydrocarbons within the unit and
to any off take vessel
3. Stability of the unit including those systems designed to manage stability in a routine
or emergency mode
4. Propulsion and dynamic position keeping systems
5. Associated systems or equipment contained within the hull of the unit or directly
attached to it from the point of view of their impact on items 1-4 (above), in the event
of a failure or fault condition in the systems or equipment
6. The integrated nature of Floating Production Systems makes the exact demarcation
of Marine Activity complex. Where a lack of clarity exists, it is the responsibility of the
Marine Authority (referred to herein as the “MA”) and the Engineering Authority of the
BP Operation involved to agree on design and assurance of items that interface or
interact between non-marine plant and Marine Systems.
C. Operation and equipment of the ship shore interface of marine terminals including
SBMs
The decision as to whether the Group Marine Standard applies to a BP Operation rests
solely with BP Shipping and not with the BP Operation. Where there is any doubt regarding
the applicability then a judgement should be called for from the GVP & CEO Shipping and
Aviation
Joint Ventures and Contractors
In the case of Joint Ventures (JV‟s) and contractors, the following shall apply:
1. Where BP is to acquire operational control of a new JV, the adoption of the Group
Marine Standard shall be mandatory and shall be reflected in the relevant
agreements
2. Where BP has operational control of an existing JV, BP shall adopt the Group Marine
Standard for that JV. Where BP does not have operational control of a JV, BP shall,
after an appropriate Risk Assessment, endeavour to ensure the operator adopts the
appropriate elements of the Group Marine Standard and shall seek to amend
relevant agreements immediately or upon renewal to reflect the Group Marine
Standard
3. Where BP relies on a contractor to perform work that would be subject to the Group
Marine Standard, if performed by BP employees, BP shall, after an appropriate Risk
Assessment, endeavour to ensure that the contractor adopts the Group Marine
Standard and shall seek to amend relevant contracts immediately or upon renewal to
reflect the Group Marine Standard
4. Where it is not possible or feasible to require a JV or contractor to adopt the Group
Marine Standard, or where a JV or contractor has agreed to adopt the Group Marine
Standard, in the period before any standard is adopted, BP shall seek to influence or
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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persuade the JV or contractor to adopt a set of principles based on the Group Marine
Standard
5. Where cargo is co-freighted with another party, the majority of the cargo is owned by
that other party, and the other party is the contracting party, a risk assessment shall
be carried out to ensure that other party‟s standards are such that the risk to the BP
Group is small
2 Definitions
Refer to document AzSPU-HSSE-DOC-00021-2 HSE Definitions for definitions common to
this Procedure.
3 General Requirements
3.1 Legislation & Standards
This procedure complies with applicable national law. Applicable national law is national law
as amended by project specific agreements, e.g. the ACG Production Sharing Agreement
(PSA), and relevant International Conventions, if any, in force in Azerbaijan or Georgia, as
applicable.
In the absence of national legislation, or where national legislation is inconsistent with the
requirements of project specific agreements, BP Group Standards or applicable
requirements from UK or US legislation will be complied with.
Where requirements conflict, legal advice has been obtained and a defendable compliance
position adopted.
The standards and practices contained in this procedure are consistent with those
internationally recognized within the petroleum industry.
3.2 Company Requirements
It is a company requirement that all tasks are subjected to an assessment of risk to
demonstrate that risks have been reduced to as low a level as reasonably practicable
(ALARP). This can be achieved by complying with the Company‟s existing standards. Where
compliance with Company standards cannot reasonably be achieved, a formal level 2 Risk
Assessment will be undertaken to identify any additional controls and demonstrate that risks
remain as low as reasonably practicable. Whether by compliance with Company Standards
or through level 2 Risk Assessment, the Company‟s Golden Rules of Safety must be
complied with. Golden Rules are non-negotiable.
3.3 Stopping Unsafe Work
To stop the continuation of potentially unsafe work at the earliest possible stage, the Control
of Work (CoW) Policy and this procedure make it very clear that all personnel are obliged
and have the authority to “STOP” the work that they consider to be unsafe.
3.4 Deviations
This procedure is written in sufficient detail that it should be able to be applied consistently at
all sites / installations. There may still be the requirement for some local rules covering site /
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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installation specific logistical/administrative arrangements and local variations in
responsibilities to reflect differences in organisational arrangements. These local rules
should not deviate from the core processes within this document. Any form of deviation from
this procedure, including but not limited to local rules, shall be requested and authorised in
accordance with SSOW, Procedure for Deviations (Doc. No: AZSPU-HSSE-DOC-00011-2).
4 AzSPU Roles and Responsibilities
4.1 Single Point of Accountability Marine (SPA Marine)
The SPA Marine is a leadership team position with line accountability for the implementation
of GMS and through application of GMS, ensuring conformance with the Standard as well as
compliance with industry and local marine related regulations. This position is currently held
by VP HSSE and Technical.
4.2 AzSPU Marine Authority Organisation
Az Spu Marine Authority Organisation
AzSpu Marine Authority
Baku
Operations Marine Authority
Terminal Operations Marine Authority
Projects Marine Authority
Baku
Supsa
London
4.3
SPU Marine Authority (MA)
The SPU Marine Authority is accountable for ensuring processes and systems are in place
within the operating business for the identification and management of marine risk and are
the absolute authority in marine matters within the SPU. The SPU MA has delivery marine
authorities who administer delivery divisions on his behalf. In addition to the delivery marine
authorities there is an interface document with Specialist Technical Support - Rig Audit
Team to provide for the marine assurance of MODUs contracted to the SPU.
The SPU Marine Authority will lead all marine practitioners, whether employed directly by BP
or contracted to BP, that are engaged in marine activities in support of the SPU. They will
ensure that processes and systems exist for identifying and managing marine risk, manage
the controlled application of the Group Marine Standard and its subordinate practices (as
applicable). AzSPU Marine Authority will ensure that competent marine discipline experts
are available to address all risks associated with the marine activities of the SPU‟s offshore
production assets and that each marine practitioner has, and understands, the limits of their
accountabilities through the provision of competency profiles and delegated job descriptions.
Responsibilities extend to ensuring that the marine activities of the SPU comply with
industry, international and local regulation and legislation. They will liaise closely with a wide
range of internal and external stakeholders concerning vessel/unit suitability, movements
and operational requirements providing marine expertise and being the focal point for all
shipping operations including reviewing performance and improving operational procedures.
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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4.4
Operations Marine Authority (SMA)
The Operations Marine Authority (Ops MA) is accountable to the SPU MA for leading all
marine practitioners that are engaged in marine activities in support of AzSPU offshore
operations. They will ensure that processes and systems exist for identifying and managing
marine risk. Manage the controlled application of the Group Marine Standard and
subordinate Practices (as applicable). As Operations Marine Authority they will ensure that
competent marine discipline experts are available to address all risks associated with the
marine activities of the SPU‟s offshore production assets and that each marine practitioner
has, and understands, the limits of their accountabilities through the provision of competency
profiles and delegated job descriptions. Responsibilities extend to ensuring that the offshore
operation activities of the SPU comply with industry, international and local regulation and
legislation. They will liaise closely with a wide range of internal and external stakeholders
concerning vessel/unit suitability, movements and operational requirements providing marine
expertise and being the focal point for all marine activities operations including reviewing
performance and improving operational procedures.
The Operations MA is responsible to the SPU Marine Authority and will liaise closely with the
SPU MA to ensure GMS integrity is maintained.
4.5
Terminal Operations Marine Authority - Supsa (TMA)
The Terminal Operations Marine Authority (Supsa) is accountable to the AzSPU MA for
leading all marine practioners that are engaged in marine activities in support of Supsa
Terminal Marine Operations. They will ensure that processes and systems exist for
identifying and managing marine risk. Manage the controlled application of the Group Marine
Standard and its subordinate marine practices (as applicable). As Terminal Operations
Marine Authority they will ensure that competent marine discipline experts are available to
address all risks associated with the marine activities of terminal operations and that each
marine practioner whether employed directly by BP or contracted to BP, that are engaged in
marine activities in support of Supsa Terminal Operations has, and understands, the limits of
their accountabilities through the provision of competency profiles and delegated job
descriptions. Responsibilities extend to ensuring that the terminal marine activities comply
with industry, international and local regulation and legislation. They will liaise closely with a
wide range of internal and external stakeholders concerning vessel/unit suitability,
movements and operational requirements providing marine expertise and being the focal
point for all marine activities including reviewing performance and improving operational
procedures.
The Terminal Operations MA is functionally responsible to the SPU Marine Authority and will
liaise closely with the SPU MA to ensure GMS integrity is maintained.
4.6
Project Marine Authority (PMA)
The Project Marine Authority is accountable to the AzSPU MA for leading all marine
practioners that are engaged in marine activities in support of Supsa Terminal Marine
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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Operations. They will ensure that processes and systems exist for identifying and managing
marine risk. Manage the controlled application of the Group Marine Standard and its
subordinate marine practices (as applicable).The Project Marine Authority will lead all marine
practitioners, whether employed directly by BP or contracted to BP, that are engaged in
marine activities in support of the project. During the design and construction phases the
role will emphasize engineering and construction/commissioning aspects. During the
transition to the Installation stage, the primary focus will move toward operations. .
The Project Marine Authority will ensure that competent marine discipline experts are
available to address all risks associated with marine activities consistent with the stage of
project development and that each marine practitioner has, and understands, the limits of
their accountabilities through the provision of competency profiles and delegated job
descriptions. Responsibilities extend to ensuring that the marine activities of the project
comply with industry, international and local regulation and legislation. The Project Marine
Authority will liaise closely with a wide range of internal and external stakeholders
concerning the key marine project elements and provide marine knowledge and expertise to
the other stakeholders within the project. During the transition to Installation, the Project MA
will be expected to review performance and drive improvements in the procedures governing
the marine elements of the project.
The Project MA is functionally responsible to the SPU Marine Authority and will liaise closely
with the SPU MA to ensure GMS integrity is maintained. In particular, the SPU MA should
determine, in agreement with the Project Marine Authority, when, during the life of the
project, to introduce operational marine practitioners and when the Project Marine Authority‟s
roles and accountabilities should transition to Installation and subsequently terminate.
4.7 Rig Audit Team
The Rig Audit Team have been delegated the task of undertaking required GMS assurance
audits and inspections of SPU contracted MODU‟s by the SPU MA. Additionally the rig audit
team provides MODU mission expertise to the SPU MA and relevant delivery MA‟s. The
SPU MA remains accountable for review, appraisal and acceptance of the marine aspects of
MODU„s within the SPU and as such is the sole approving and accepting authority for these
aspects.
4.8 Marine Authority (MA)
Marine Authority is the term used throughout this document to identify the accountable
marine management person. It should be taken to mean the delivery section MA unless a
specific MA is stated. In general the SPU MA has delegated authorities to delivery section
MA‟s and they will be first point of contact for delivery issues however the SPU MA shall in
all cases be the over riding authority. Each delivery MA shall keep the SPU MA updated on
marine matters and issues for his delivery area and shall defer to the SPU MA where doubt,
concern, lack of clarity or disputes exists. Each MA is bound by the authorities set within
GMS and any further constraints imposed by the SPU MA. Each MA shall appoint a deputy
for periods of absence.
4.9 Marine Discipline Experts
Marine Discipline Experts provide expertise for / in support of the SPU at the request of the
SPU MA. They will ensure that processes and systems are followed for identifying and
managing marine risk in their area of expertise. They will ensure that all risks in their area of
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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expertise associated with the marine activities of the SPU‟s offshore production assets are
addressed and that individuals understand the limits of their accountabilities through
discussions with the SPU MA. Their responsibilities extend to ensuring that the marine
activities of the discipline comply with industry, international and local regulation and
legislation. They will liaise closely with a wide range of internal and external stakeholders
concerning vessel/unit suitability, movements and operational requirements providing marine
expertise and being the focal point for the discipline expertise.
4.10 Marine Practitioners
Marine Practitioners will ensure that processes and systems in conformance with the Group
Marine Standard are followed, this includes managing marine risks. Responsibilities extend
to ensuring that the marine activities of the Operation comply with industry, international and
local regulation and legislation. They will oversee vessel/unit suitability, movements and
operational activities by providing marine expertise and being the focal point for the marine
operations including reviewing performance and improving operational procedures.
5 Management of Marine Assurance
5.1 GMS Application
5.1.1 BP Shipping
BP Shipping is owner of the Group Marine Standard and is accountable for implementation
across the BP Group.
BP Shipping assures elements of the standard that have been delegated to Segments to
execute.
5.1.2 E&P
E&P are accountable for executing elements of the standard that have been delegated to the
segment by BP Shipping.
The Segment Marine Authorities are the link between the segment and BP Shipping.
The Segment Marine Authorities (SMA) appoints SPU / BU / Operations Marine Authorities
and is accountable for establishing GMS compliant systems within the segment businesses.
The E&P SMA may additionally define standards in excess of those mandated by the Group
Marine Standard.
5.1.3 AzSPU
AzSPU as part of E&P execute locally elements of GMS that have been delegated to the
segment. AzSpu has developed a local marine operating system that implements GMS
throughout the AzSpu
GMS applies at all AzSpu sites. Note: Ceyhan Terminal is not covered by GMS as this is
BOTAS operated facility.
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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5.2 AzSPU Marine Management System
5.2.1 AzSPU SSoW for the Management of Marine Activities
Details how AzSPU manages marine activities in accordance with OMS requirements that
reflect Group Marine Standard
5.2.2 Marine Handbook
Details how the AzSPU marine organisation manages GMS works.
5.2.3 Marine Operations Manual
Details marine operational standards, processes and practices for ALL AzSPU marine
operations. It contains details of Azerbaijan offshore field installations.
5.2.4 Supsa Terminal Rules and Regulations
Details marine operational standards and practices specific to Supsa Marine Terminal
operations.
5.2.5 AzSPU Marine SharePoint Site
Provides electronic access to marine information, data and resources to customers and
stakeholders.
5.3 Marine Planning
5.3.1 General
All planning for marine operations or projects shall consider the involvement the SPU MA
throughout all stages of the planning process (Appraise, Select, Define & Execute). The SPU
MA is the head of Marine expertise within the SPU and as such is the overriding authority
within the SPU on marine matters.
Where required by element‟s 6 & 8, or 12 of the Group Marine Standard a Marine Assurance
Plan will be developed with stakeholders. The plan will detail the interfaces with BP
Shipping, other parties and the assurance processes.
Where interfaces with BP shipping are required these shall be managed through the Marine
Authority. The Marine authority will manage the interface with BP Shipping through the
Segment Marine Authority.
5.3.2 Planning Marine Activities
Work scopes and procedures must be clearly defined and reviewed by the delivery team and
MA before work can commence. They shall be written with due regard to BP expectations,
policies and practices.
The roles and responsibilities of all organizations and key personnel involved in the
emergency response, management and control of marine operation or marine project must
be clearly defined.
All activities including work scopes, generic and specific procedures must be subject to a
formal risk assessment process during the planning phase. The SPU MA is accountable for
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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assigning personnel with relevant marine experience to provide marine input in to risk
assessment and for signing off marine risk. The process will identify any requirement to
change the work scope and procedures and/or any mitigating measures to be applied.
Where the operation is inside a BP ROW (Right of Way) or involves work within 500 m of a
BP asset the MA shall ensure the procedures are reviewed and approved by a competent
delegated marine authority or practitioner.
The process should involve all contractors with active involvement from all parties whose
acts or omissions could adversely affect the health and safety of persons engaged in the
project or could affect plant, equipment or the environment.
Any vessel proposed for use in the operation shall be approved and agreed by the AzSPU
MA prior to acceptance or commitment.
Marine related MOC (Management of Change - AzSPU-GEN-PRC-001-C7) shall require
approval from the AzSPU MA or his delegate.
Deviations from GMS requirements will normally require the raising of an exception or
variation request by the AzSPUL as per SSOW Deviations (AzSPU HSSE DOC 00011-2). In
matters related to vessel clearance and acceptance the MA has, within defined boundaries
set by BPS and Segment, deviation approval authority.
No marine operation can commence until authorised HSE and Emergency Response
bridging documents have been approved and issued. The HSE bridging document is the
interface between BP and other parties SMS‟s. It provides scope overview, operational detail
and outlines how the HSE requirements have been met. The Emergency response bridging
document defines accountabilities between parties and details emergency coordination
details and processes between the parties. The AzBU Crisis Management Department and
Incident Management Team must receive controlled copies of emergency response bridging
documents.
5.3.3 Marine Operations and Marine representative
The SPU Marine Operations Manual defines minimum marine standards that apply to marine
operations conducted by or on behalf of the SPU. The AzSpu may appoint a Marine
Representative to operations. The representative will be issued with ToR by the MA and will
verify compliance with agreed procedures and AzSpu Marine operations Manual
requirements. The Marine representative has the right of veto over the commencement or
continuation of marine operations that he considers are in breach of agreed standards or
procedures.
5.3.4 Permit to Work Process
In addition to the marine contractor or vessel permit to work system, when working inside
AzSPU controlled areas, the BP Permit to Work (PTW) (AzSPU HSSE DOC 00060-2)
system is to be employed where required by the AzSpu SSOW. Where the PTW is for
marine operations the Marine Representative will normally act as performing authority. The
Marine Representative will not act performing authority for non marine related mission
permits.
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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5.3.5 Incident Investigation and Reporting
All marine accidents and incidents shall be reported to the MA as per AzSpu Incident
Investigation and Reporting procedure.
5.4 Procurement, chartering and clearance of marine service providers and vessels
5.4.1 Scope
This section applies to;
 All vessels used by or on behalf of the SPU. It covers all vessels including rigs,
pleasure craft, barges or other craft used or capable of being used as a marine
platform or means of transportation on or in water by or on behalf of the SPU. It does
not however normally apply to common carriers where the SPU is one of many
public customers for the service. (A common carrier is a business that transports
people, goods, or services and offers its services to the general public under license
or authority provided by a regulatory body. A common carrier holds itself out to
provide service to the general public without discrimination for the "public
convenience and necessity”. Common carriers typically transport persons or goods
according to defined and published routes, time schedules and rate tables).
 Marine service providers, including marine contractors, that provide marine
management, consultancy and or assurance services for or on behalf of the SPU
 Marine contractors and operators who operate or charter vessels for use by or on
behalf of the SPU
 Marine contractors who manage or operate AzSPU marine facilities.
This section does not apply to Bulk Hydrocarbon Shipping which is to be managed by BP
Shipping directly.
5.4.2 Procurement, leasing or Bareboat charters
No vessel can be procured, leased or bareboat chartered by the AzSpu without involving
BP Shipping in the process. (See 6.4 for Voyage and time charter vessels)
BP Shipping shall be involved in the all aspects of acquiring a vessel from appraise through
to execute. A marine assurance plan will be required for the process. The AzSPU MA shall
be involved at all stages and is the link between the AzSPU and BP Shipping.
5.4.3 Marine Management Contracts
No contract or commitment for the provision of marine management services may be
entered into unless the company nominated for the contract has been cleared and approved
by the AzSpu MA. Management contractors will as a minimum be required to have been
assessed by BP shipping and be registered on the offshore assurance database as
approved for the type of work being proposed.
5.4.4 Time and voyage chartering vessels
Time and voyage charters will normally be managed by the AzSPU without involving BP
Shipping. No contract or commitment to voyage or time charter a vessel on behalf of the
SPU may be entered into unless the vessel nominated for the contract has been cleared and
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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approved by the AzSpu MA. Details of vessel assessment and acceptance process are
detailed in section 7.
5.4.5 Marine Assurance Contracts
No contract or commitment for the provision of marine assurance services may be entered
into unless the company nominated for the contract has been cleared and approved by the
AzSpu MA. Management contractors will as a minimum be required to have been assessed
by BP shipping and be registered on the offshore assurance database as approved for the
type of assurance work being proposed.
5.4.6 Marine / Offshore Contractors
No contract or commitment with marine / offshore contractors may be entered into unless the
company nominated for the contract has been cleared and approved by the AzSpu MA.
Contractors will as a minimum be required to have been assessed by BP shipping and be
registered on the offshore assurance database as approved for the type of work being
proposed.
The contract shall require that any vessels used in the contract are cleared and approved by
the AzSPU MA. The contractor shall assume any risk should they engage a vessel prior to
obtaining AzSpu MA approval. The contractor / proposed contractors shall provide the MA
with sufficient notice to allow the MA to arrange an appropriate inspection if required. Details
of vessel assessment and acceptance process are detailed in section 7.
5.5
Vessel Assessment process (Excluding Tanker shipments from Supsa)
5.5.1 Object
The purpose of the Vessel Assessment Process is to detail the process and criteria used by
the Marine Authority (MA) to assess a vessel in determining suitability for use on SPU
business. The BP Group is committed to ensuring that all marine operations in which the BP
Group has an interest are carried out safely, with the minimum risk to people, the
environment and the BP Group.
5.5.2 Scope
This process shall be used to provide assurance in support of the SPU Projects and
Operations involved with exploration, development and production activities in the SPU. It
does not cover hydrocarbon shipping from Supsa Terminal which is covered by BP Shipping
Tanker Vetting System.
This process applies to AzSPU owned and chartered vessels, contractor supplied vessels
and vessels contracted through a third party that are used by or on behalf of SPU works.
5.5.3 Processes and Procedures
5.5.3.1 General
Vessel approval will be based on satisfactory vessel inspection reports and reviews by the
SPU Marine Authority (SPU MA) or designee, taking into consideration the following:
ƒ Owner and or operating (technical and safety) managers of the vessel
ƒ Standard and competency of the manning on board.
ƒ Safety management
ƒ Operations and integrity management
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
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ƒ Operational requirements
ƒ Standard and certification of hull, marine systems and equipment
The assessment will include, but will not be limited to, the age of the vessel, the owners or
managers, the classification society, the flag state authority, any special features of the
vessel and any industry based historical information such as, vessel inspection reports,
feedback reports, casualty data, repair history and owner assessments, as well as
assurance of compliance with all applicable local, national and international regulations,
industry guidelines and recognized standards.
All information resources must be carefully reviewed to ensure there are no issues or
behaviours that could impact the suitability of the vessel for BP Group business. Adverse
conditions should be followed up with the vessel‟s managers and cross-referenced to any
available Owner Assessment Reports.
Any outstanding issues should be highlighted to the Marine Authority (MA) or designee, and
relevant details recorded.
5.5.3.2 Frequency of Assessment
In the absence of any adverse conditions regarding the vessel, the frequency that vessels
are inspected and assessed will depend on the type of vessel, and will follow the validity
periods advised below. The Marine Authority (MA) or designee will apply the validity periods
in a practical manner, considering the Fleet Review Process.
ƒ Vessels: maximum 12 months validity.
On exception, a longer period may be deemed appropriate by the Marine Authority (MA).
Assessments may be based on either BP or International Marine Contractors Association
(IMCA) Common Marine Inspection Document (CMID) inspection reports.
5.5.3.3 Scope of Assessment
The scope of the Assessment will be determined by type and duration of charter. All
Dynamic Position (DP) vessels shall also have a DP Failure Mode Effects Analysis (FMEA).
In addition, DP Trials are required on an annual basis (within the previous 12 months).
5.5.3.3.1 Voyage Charter
Where a vessel is contracted for a single or multiple voyage(s), the approval process will
consist of the following:
1) A physical inspection (within the previous 12 months) of the vessel by a competent vessel
inspector to a recognized inspection protocol and any additional requirements to assure:
 Fitness for intended purpose
 Physical condition of the vessel and its equipment
 Compliance with international and national legislation
 Competence and safety awareness of crew
 Presence of a safety management system
2) Review of the inspection, previous experience of the manager and vessel by a competent
person e.g. Marine Authority (MA) or designee.
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Safe System of Work for Management of Marine Assurance
Page 16 of 20
5.5.3.3.2 Short Term Time Charter
Where a vessel is contracted for a short term time charter (up to six months), the approval
process will consist of the following:
1) A physical inspection of the vessel (within the previous 12 months) by a competent vessel
inspector to a recognized inspection protocol and any additional requirements to assure:
 Fitness for intended purpose
 Physical condition of the vessel and its equipment
 Compliance with international and national legislation
 Competence and safety awareness of crew
 Presence of a safety management system
2) Review of the inspection report, previous experience of the vessel manager and vessel by
a competent person e.g. Marine Authority (MA) or designee.
3) Review of the vessel‟s last dry dock or major repair records to ensure there are no
outstanding structural issues by a competent person e.g. Marine Authority (MA) or designee.
5.5.3.3.3 Time Charter
Where a vessel is contracted on a time charter time charter longer than six months, the
approval process will consist of the following:
1) A physical inspection of the vessel (within the previous 12 months) by a competent vessel
inspector to a recognized inspection protocol and any additional requirements to assure:
ƒ Fitness for intended purpose
ƒ Physical condition of the vessel and its equipment
ƒ Compliance with international and national legislation
ƒ Competence and safety awareness of crew
ƒ Presence of a safety management system
2) Review of the inspection report, previous experience of the vessel manager and vessel by
a competent person e.g. Marine Authority (MA) or designee.
3) Review of the vessel‟s last dry dock or major repair records to ensure there are no
outstanding structural issues by a competent person e.g. Marine Authority (MA) or designee.
4) A structural inspection and review of the vessel‟s structural records by a competent
structural engineer.
5) A formal audit of the vessel manager by a competent person to assess:
ƒ Management, superintendence and safety systems
ƒ Maintenance systems and practice
ƒ Emergency response capability
5.5.3.4 Owner or Operating (Technical and Safety) Managers
In compliance with the appropriate type of charter, the Owner or Operating Managers can be
assessed using either or both of the following:
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Safe System of Work for Management of Marine Assurance
Page 17 of 20
ƒ Fleet Review Process, which will give an overview assessment of the management
of the vessel and the effectiveness of the vessel owner or operating manager.
ƒ Owner Assessment Process that entails a visit to the offices of the Owner or
Operating Manager. The Owner Assessment will be based on a pre-set
questionnaire that allows a detailed review of the management policies and
procedures.
The Fleet Review and Owner Assessment Processes are described in more detail below.
These may be supplemented by owner or operating managers visiting BP premises to
provide information on their company activity.
5.5.3.5 Standard and Competency of the Manning on Board
The competence of vessel crews, particularly senior marine and engineering officers, can
have a significant impact on the safe operation of vessels, and poorly qualified and under-
trained staff can contribute substantially to marine incidents.
BP will only employ vessels where the certification and training of the vessel staff conform to
the International Convention on Standards of Training and Certification of Watch Keeping for
Seafarers (STCW ‟95) or comparable local regulations, or a published equivalent for the
vessel on which they are sailing.
Information regarding the standard and competency of the vessel staff can be obtained from
the following sources:
 CMID vessel inspection reports
 Owner assessment reports
5.5.3.6 Safety Management
All vessels being used by the SPU to which this Policy applies are required to comply with,
and be operated in accordance with, all applicable international and national safety
legislation, approved industry guidelines and any additional requirements set by the SPU MA
Information regarding the level of compliance towards safety standards on board the vessel
can be obtained from the following sources:
 CMID vessel inspection reports
 Owner Assessment reports
 Compliance with International Safety Management Code (ISM) - where applicable
 Incident Reports
 Industry Intelligence
5.5.3.7 Operations and Integrity Management
All vessels being used by AzSPU must be assessed to ensure they are being managed,
operated and maintained to acceptable standards, and that there are suitable management
systems in place to ensure safe, secure, healthy and environmentally sound performance.
Information regarding the operations and integrity management can be obtained from the
following sources:
 CMID vessel inspection reports
 Owner assessment reports
 Ratings review
 Casualty data
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Safe System of Work for Management of Marine Assurance
Page 18 of 20
 Feedback from prior operations
5.5.3.8 Operational Limitations (Operating Subjects)
The Marine Authority (MA) may require that specific limitations (called „Operating Subjects‟)
be applied to vessels depending on the operating location, hull design, special features or on
the operability of specific pieces of equipment that the vessel may have on board.
The Marine Authority (MA) may issue conditional “subjects” including but not limited to the
following special features:
 Dynamic Positioning (DP)
 Vessel type
 Legislation
5.5.3.9 Standard and Certification of Hull, Marine Systems and Equipment
All vessels being used by the AzSPU are required to comply with all applicable international
and national legislation and be registered with a recognized Flag Administration Authority
and Classification Society.
The Marine Authority (MA) may require specific additional assurances on the vessel‟s
structure depending on the age of the vessel. Vessels over 25 years of age shall complete
the following:
 Hull structural assessment
 Condition Assessment Program (CAP) - where applicable
5.5.4 Vetting Assessment
All relevant information available should be assessed so that a complete picture of the
vessel, its operating standards and the quality of its management systems can be analysed
and any risks to the BP Group identified prior to vessel use.
5.5.5 Vetting Information Management
The SPU has established a vessel database on the Marine Assurance Team website where
data containing a vessels vetting status can be obtained. Additionally vetting reports will
down loaded to the central offshore assurance database. The central offshore database is
by registered access only.
5.5.6 Responsibilities
The SPU Marine Authority (SPU MA) has been delegated the authority to implement the
Vetting Process and associated policies and procedures within the SPU by BP Shipping
Offshore Assurance Team.
5.5.7 Project vessel clearance (short term use)
See flow chart on next page.
6 Key Documents/Tools/References
This procedure shall, where appropriate, be used in conjunction with this suite of AzSPU
Procedures referenced below.
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Safe System of Work for Management of Marine Assurance
Page 19 of 20
Document Number
Title of Procedure
AZSPU-HSSE-DOC-00011-2
Procedure for Deviations
AZSPU-HSSE-DOC-00060-2
Procedure for Permit To Work
AZSPU-HSSE-DOC-00063-2
Procedure for Task Risk Assessment
AzSPU-GEN-PRC-001-C7
AzSPU Management of Change Procedure
AzSPU-HSSE-DOC-00021-2
HSE Definitions
GRP-STD_04
Group Marine Standard
GRP STD 02
Group Standard for Control of Work
Revision/Review Log
Revision Date
Authority
Custodian
Revision Details
15 October 09
AzSPU Safety &
SPU Operations
Initial Issue
Compliance
MA - John
Manager - Y.
Mitchell
Zaytsev
and SPU Marine
Authority - Bill
Van Dipten
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Safe System of Work for Management of Marine Assurance
Page 20 of 20
Vessel Requirement for Project
related works
NO
CMID (IMCA M149)
Is a positive CMID
carried out by BP
(IMCA M149) report
Contractor proposes vessel
approved inspection
for the specific
to Project for approval
companies on the
vessel done within
proposed vessel
the year available?
YES
Project submits CMID report to MA to
check historical backg2round of vessel
Project submits completed
CMID (IMCA M149) to MA
NO
Full Closure of
MA
observations
Project submits request to
Dispens
from completed
MA to issue dispensation
ation
CMID (IMCA
for open observation/s with
required
M149)?
suitable justification/s.
YES
YES
Accepted
by MA?
NO
Vessel accepted for use
Vessel NOT accepted for
use
Control Tier:
<<2>>
Revision Date: <<07 October 2009>>
Document Number: << AZSPU-HSSE-DOC-00123-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Procedure for Operation and Maintenance of Gas Detection Fixed & Portable Equipment
Page 1 of 14
Procedure for Operation and Maintenance of
Gas Detection Fixed & Portable Equipment
AZSPU-HSSE-DOC-00052-2
This number supersedes UNIF-HSE-PRO-201-C1
Authority:
AzSPU Safety & Compliance
Custodian:
Safety Systems/CoW Lead/Elman Shikhkerimov
Systems Manager/Yuliy
Zaytsev
Scope:
AzSPU
Document
Administrator:
MS Document Coordinator
Issue Date:
05 October 2004
Issuing Dept:
Safety & Compliance Systems
Revision Date:
25 January 2011
Control Tier:
2
Next Review
16 March 2011
Date:
Control Tier:
<<2>>
Revision Date: <<25 January 2011>>
Document Number: << AZSPU-HSSE-DOC-00052-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Procedure for Operation and Maintenance of Gas Detection Fixed & Portable Equipment
Page 2 of 14
TABLE OF CONTENTS
1. PURPOSE / SCOPE
3
1.1
DOCUMENT PURPOSE
3
1.2
SCOPE
3
2
DEFINITIONS
3
3
GENERAL REQUIREMENTS
4
3.1
LEGISLATION & STANDARDS
4
3.2
COMPANY REQUIREMENTS
4
3.3
STOPPING UNSAFE WORK
4
3.4
DEVIATIONS
4
4
KEY RESPONSIBILITIES
5
4.1
SITE MANAGER / SITE CONTROLLER / OIM
5
4.2
AREA AUTHORITY
5
4.3
GAS TESTERS
5
5
GAS DETECTORS
5
5.1
TYPE AND USE
5
5.1.1
All Gas Detectors
5
5.1.2
Fixed Gas Detectors
5
5.1.3
Portable Gas Detectors
6
5.2
FIXED GAS DETECTION SYSTEMS
6
5.2.1
Location and Use
6
5.2.2
System Failure
6
5.2.3
Lower Explosive Limits (Alarm and Shutdown Levels)
6
5.2.4
Calibration
7
5.3
PORTABLE GAS DETECTORS
8
5.3.1
Issue and Use
8
5.3.2
Gas Testers
9
5.3.3
Operation
9
5.3.4
Calibration
11
6
KEY DOCUMENTS / TOOLS / REFERENCES
12
Control Tier:
<<2>>
Revision Date: <<25 January 2011>>
Document Number: << AZSPU-HSSE-DOC-00052-2>>
Print Date: 2/1/2011
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Procedure for Operation and Maintenance of Gas Detection Fixed & Portable Equipment
Page 3 of 14
1. PURPOSE / SCOPE
1.1 DOCUMENT PURPOSE
This Safe System of Work provides the guidelines and procedures necessary to ensure a
safe working environment through the:
 Controlled and systematic monitoring for combustible gas using:
o fixed gas detection systems
o portable gas detection equipment
 Regular maintenance of gas monitoring equipment
 Use of suitably trained and authorised Gas Testers
1.2 SCOPE
The contents of this procedure are applicable to all BP owned and managed sites /
installations in Azerbaijan and Georgia. Contractors working on BP owned or managed
sites / installations are also responsible for alignment with this procedure.
This document does not replace the procedures prepared and adopted by specialist
contractors. Neither does it supersede any national and local regulatory requirements.
This procedure contributes to compliance with Group Control of Work (CoW) standard that
the Hazards associated with BP activities are identified and that the risks are assessed and
managed.
All guidelines contained shall be regarded as the minimum requirements for BP owned or
managed sites / installations in Azerbaijan and Georgia.
The scope covers defined activities of BP and Contractors at all BP AzSPU sites and
installations.
2 DEFINITIONS
Refer to document AzSPU-HSSE-DOC-00021-2 HSE Definitions for definitions common to
this Procedure. Definitions specific to the Procedure are included below.
SM
Site Manager
SC
Site Controller
OIM
Offshore Installation Manager
AA
Area Authority
SSOW
Safe System of Work
AGT
Authorised Gas Tester
COW
Control of Work
CSE
Confined Space Entry
ICC
Isolation Control Certificate
L2RA
Level 2 Risk Assessment
PTW
Permit to Work
RTC
Risk It, Talk It, Check It Pre-Task Risk Assessment
TRA
Task Risk Assessment
TA
Technical Authority
Control Tier:
<<2>>
Revision Date: <<25 January 2011>>
Document Number: << AZSPU-HSSE-DOC-00052-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Procedure for Operation and Maintenance of Gas Detection Fixed & Portable Equipment
Page 4 of 14
TBT
Toolbox Talk
3 GENERAL REQUIREMENTS
3.1 LEGISLATION & STANDARDS
This procedure complies with applicable national law. Applicable national law is national law
as amended by project specific agreements, e.g. the ACG Production Sharing Agreement
(PSA), and relevant International Conventions, if any, in force in Azerbaijan or Georgia, as
applicable.
- Operating Management System OMS Essentials 3.2.1 and 4.5.1
In the absence of national legislation, or where national legislation is inconsistent with the
requirements of project specific agreements, BP Group Standards or applicable
requirements from UK or US legislation will be complied with.
Where requirements conflict, legal advice has been obtained and a defendable compliance
position adopted.
The standards and practices contained in this procedure are consistent with those
internationally recognized within the petroleum industry.
3.2 COMPANY REQUIREMENTS
It is a company requirement that all tasks are subjected to an assessment of risk to
demonstrate that risks have been reduced to as low a level as reasonably practicable
(ALARP). This can be achieved by complying with the Company’s existing standards.
Where compliance with Company standards cannot reasonably be achieved, a formal level
2 Risk Assessment will be undertaken to identify any additional controls and demonstrate
that risks remain as low as reasonably practicable, whether by compliance with Company
Standards or through level 2 Risk Assessment.
3.3 STOPPING UNSAFE WORK
To stop the continuation of potentially unsafe work at the earliest possible stage, the
Control of Work (CoW) Policy and this procedure for Gas Detection Equipment make it
very clear that all personnel are obliged and have the authority to “STOP” the work that
they consider to be unsafe.
3.4 DEVIATIONS
This procedure is written in sufficient detail that it should be able to be applied consistently
at all sites / installations. There may still be the requirement for some local rules covering
site
/ installation specific logistical/administrative arrangements and local variations in
responsibilities to reflect differences in organisational arrangements. These local rules
should not deviate from the core processes within this document. Any form of deviation
from this procedure, including but not limited to local rules, shall be requested and
authorised in accordance with SSOW, Procedure for Deviations (Doc. No: AZSPU-HSSE-
DOC-00011-2).
Control Tier:
<<2>>
Revision Date: <<25 January 2011>>
Document Number: << AZSPU-HSSE-DOC-00052-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Procedure for Operation and Maintenance of Gas Detection Fixed & Portable Equipment
Page 5 of 14
4 KEY RESPONSIBILITIES
4.1 SITE MANAGER / SITE CONTROLLER / OIM
The Site Manager / Site Controller / Offshore Installation Manager shall be responsible and
accountable for the application of this procedure in his area of responsibility, He shall
ensure:
 That adequate numbers of Competent responsible persons are appointed to manage
and maintain the requirements of this procedure
 Formally appointing suitably qualified and experienced persons to carry out:
o gas testing
o gas testing instrument calibration and testing
 Ensuring that fixed gas detection systems on the site / installation are maintained in
an operational state
 Ensuring that procedures are in place, to ensure gas testing is carried out wherever
necessary.
4.2 AREA AUTHORITY
Area Authorities are responsible for ensuring that gas tests are carried out within their area
of responsibility wherever there is any possibility that combustible gas might be present.
4.3 GAS TESTERS
Authorised Gas Testers are responsible for carrying out gas tests to the level to which they
are authorised.
5 GAS DETECTORS
5.1 TYPE AND USE
5.1.1 All Gas Detectors
Gas detectors shall:
 Be used wherever there may be a risk to people or property caused by the presence
of flammable and toxic gas
 Be designed to issue suitable audible or visual warnings that alert personnel to the
presence of flammable and toxic gas.
5.1.2 Fixed Gas Detectors
Fixed gas detectors are detectors that are permanently placed at strategic locations, and
where deemed appropriate by local management, to monitor conditions on a continuous
basis. In particular they are placed wherever it is thought that combustible gas could collect
following an uncontrolled and unplanned release.
Control Tier:
<<2>>
Revision Date: <<25 January 2011>>
Document Number: << AZSPU-HSSE-DOC-00052-2>>
Print Date: 2/1/2011
PAPER COPIES ARE UNCONTROLLED. THIS COPY VALID ONLY AT THE TIME OF PRINTING. THE CONTROLLED
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Procedure for Operation and Maintenance of Gas Detection Fixed & Portable Equipment
Page 6 of 14
Note: Fixed gas detection systems may initiate specific safety actions automatically.
5.1.3 Portable Gas Detectors
Portable gas detectors are often used during activities that take place where
flammable/toxic gas could exist, for example, in confined spaces. In most cases, the use of
portable gas detection equipment will be called for by the work procedure / instruction.
It is recommended to use Multi-Gas detectors such as Triple Plus + IR (Intrinsically Safe
Portable Monitors), or Tetra (Intrinsically Safe Personal Multi-Gas Monitor).
5.2 FIXED GAS DETECTION SYSTEMS
5.2.1 Location and Use
Fixed or automatic combustible gas detectors/systems may be used to initiate a number of
automatic safety actions, including:
 Visual and audible warnings of flammable and toxic gas
 Visual and audible fault signal
 Plant / equipment shutdown
 Operation of fire extinguishing systems
 Site/installation evacuation alarm.
5.2.2 System Failure
Any malfunction, abnormal condition, or failure of the fixed gas detection system that
prevents the safe operation of plant and machinery, shall initiate visual and audible fault
signal.
Note: When the facility operates on purchased electrical power, shutdown features
must incorporate adjustable time delays to prevent plant shutdown from short
duration power outages. Automatic restart systems shall be overridden by the
shutdown system.
Partially attended sites / facilities (those which are not manned 24 hours a day) must
have suitable provisions incorporated so that affected plant
/ equipment can be
automatically shutdown for 24 hours without causing damage to the facility.
In partially attended facilities, any malfunction, abnormal condition, or failure of the fixed
gas detection system that actuates a plant or machinery shutdown must also actuate a
visual enunciator. A remote signalling device must be actuated during unattended periods.
In fully attended facilities, each any malfunction, abnormal condition, or failure of the
fixed gas detection system that actuates a plant or machinery shutdown must actuate a
visual and audible alarm prior to the shutdown. These alarms must actuate sufficiently
ahead of each shutdown point to give time for corrective measures to prevent a shutdown.
5.2.3 Lower Explosive Limits (Alarm and Shutdown Levels)
Control Tier:
<<2>>
Revision Date: <<25 January 2011>>
Document Number: << AZSPU-HSSE-DOC-00052-2>>
Print Date: 2/1/2011
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