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TOOLS:
PARTS:
Drain Pan (1)
Oil Filter (1)
Flathead Screwdriver (1)
SAE 20w50 V-Twin Oil (3)
Funnel (1)
Oil Filter Wrench (1)
SUMMAR
Although there have been some minor changes to the Sportster over the years, the oil
change procedure for all 1986-present models is the same. This guide uses a 1998 Sportster
as an example.
Harley-Davidson Sportster Evolution Oil Change
Step 1 — Preparation
Securing the bike in an upright position allows for easier access to the drain tube.
Always make sure your work area is clean and you have plenty of room to work
safely. Never start or run your motorcycle indoors.
Step 2 — Draining the Oil
Unlike most vehicles, the Harley Sportster Evolution Engine has an oil drain tube,
not a plug.
This tube is attached by a house clamp to a nipple welded to the frame.
Loosen the house clamp with a Flathead Screwdriver. Do not remove the tube until you
have your drain pan in position.
Removing the cap/dipstick from your oil tank at this point may help your oil drain
faster.
Pull the hose free from it's nipple and allow the oil to drain into your drain pan.
When the oil slows to a drip, replace the hose. Do not tighten the clamp yet, we will return
for that later.
Harley-Davidson Sportster Evolution Oil Change
Step 3
The oil filter is located at the front of the engine, between the frame downtube and front
cylinder.
Move the oil pan to the front of the bike, directly underneath the oil filter.
Remove the oil filter. This may require an oil filter wrench.
The oil will run down the frame, and get on some parts of the bike. There is no easy
way to prevent this, so just wipe it down when it's done dripping.
Step 4 — Installing the New Oil Filter
Open 1 quart of oil. Pour it into the filter until the filter is about 1/2 full.
Apply a small amount of clean oil to the rubber gasket on the new oil filter.
Wipe down the oil filter mounting area, and any oil residue that has run down onto the
motorcycle.
Make sure that the old gasket came off with the filter, and you have a clean
smooth surface to install the new filter on.
Harley-Davidson Sportster Evolution Oil Change
Step 5
Carefully thread your new oil filter
into place, turning it in a clockwise
direction. Do not overtighten your
filter. Only turn the filter a 1/2 turn
past the point where you start to
feel resistance from the gasket
contacting the engine.
Step 6 — Re-installing the Drain Tube
Move the drain pan back underneath the oil drain tube. By this time more oil will have
collected in it. Remove the tube again, and allow it to run out until it is just a light drip.
Reinstall the oil drain tube on its nipple, tightening the hose clamp with a flathead
Screwdriver.
Harley-Davidson Sportster Evolution Oil Change
Step 7 — )dding New Oil
Pull the oil cap/dipstick off of the oil tank.
Some models will require the cap to be twisted first, then pulled. If you are not
sure what model you have, work carefully and gently, making sure to not damage
anything.
Using your funnel, slowly pour 3 quarts of oil into your oil tank.
Although the Evolution engine holds up to 3.5 quarts after a rebuild or when filled
new, only 3 get replaced during the oil change.
Use the oilcap/dipstick to check your engine oil level (holding the bike level if you have
been working with your side-stand). You oil level should be kept between the 2 dipstick
marks. After refilling with 3 quarts it should be right to the top one.
It is a good idea to start your engine and let it run for a few minutes. Check your drain tube and
oil filter for leaks. Recheck your oil level, and adjust if needed.
This document was last generated on 2013-02-14 01:3B:16 AM.
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