Harley Davidson Special Service Tools Catalog

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CALL TOLL FREE: 1-800-345-2233

INTRODUCTION

This catalog contains all the special service tools and equipment as

Information and Specifications

specified by Harley-Davidson Inc. for maintenance, overhaul, and repair of

their complete line of motorcycles.

All information and specifications in this catalog are effective July 1,

2006 and are subject to change without notice. SPX Kent-Moore

The special service tools and equipment listed here and any new items that

reserves the right to make changes in design and construction of the

may be offered in the future are developed in cooperation with the Service

tools and equipment without obligation to incorporate such changes in

Department of Harley-Davidson and are pictured and described in Harley-

tools and equipment previously purchased.

Davidson’s maintenance manuals and technical service bulletins.

For added convenience, this tool catalog follows the Harley-Davidson

maintenance manual table of contents and general format. In certain

Service Parts

instances it does deviate from the manual, but only to make it easier to

locate the tools and equipment you may require.

Prices and part numbers of service parts or individual tools making up a

tool set are shown in this catalog and price list. Most SPX Kent-Moore

products are serviced and replacement items are available from stock.

To order or obtain price information on unidentified parts, please

describe the required part as thoroughly as possible using whatever tool

Doing Business With SPX Kent-Moore

numbers are available.

Ordering Information

Reference tool information in this catalog and/or Harley-Davidson and Buell

Inspection

service manuals for correct tool part numbers. Harley-Davidson tool

numbers are prefixed with "HD-". Buell tool numbers are prefixed with "B-".

All SPX Kent-Moore tools and equipment are thoroughly inspected before

Be sure to add the correct prefix when ordering. It will avoid delays in

leaving our plants and each customer is assured of receiving a new tool of

processing your order.

equal quality and design as that furnished to everyone else. Every tool

must conform to rigid standards.

International Dealers see following page.

All Harley-Davidson U.S. dealers should submit orders to:

Returned/Repaired Goods Policy

SPX Corporation • Kent-Moore

1. All goods returned to SPX Kent-Moore for any reason must be

Attention: Customer Service

shipped PREPAID.

28635 Mound Road • Warren, MI 48092

Toll Free: 1-800-345-2233 • Fax: 586-578-7375

2. Please make all claims for SHORTAGES and DAMAGES within ten (10)

days from receipt of shipment. CLAIMS after this period may not

U.S. Dealers can visit harleytools.spx.com for lastest product information

be honored.

and ordering.

3. To expedite return/repair processing, please include a copy of the

Direct all product returns and warranty to:

invoice and/or packing slip with the tool.

4. Drop shipped items should be returned directly to the manufacturer.

SPX Kent-Moore • Attn: Returned Goods

Please call our Customer Service Department for instructions on how

2100 Park Drive • Owatonna, MN 55060

to return drop shipped items, 1-800-345-2233.

NOTE: You must first call 1-800-345-2233 to obtain a Returned Goods

5. All returns will be inspected and must be received within 30 days of

Authorization number.

invoice date to avoid a restocking fee.

6. Any return received after 30 days of the invoice date is subject to a 20%

TERMS

Open Account (approved credit).

restocking fee.

MasterCard, Visa, American Express, Discover,

or cash (check attached)

7. Returns will not be credited after 90 days of invoice date.

8. Send Returns/Repairs to:

TAXES

State and local sales and/or use tax will be added to

U.S.A. Address

Canada Address

order if applicable.

SPX Corporation

Kent-Moore

SHIPMENTS

Shipment will be made F.O.B., Shipping Point

Attn: Returned Goods

c/o INTEX

2100 Park Drive

Attn: Returned Goods

ROUTING

Shipments will be made by United Parcel Service or

Owatonna, MN 55060

434 Tecumseh Road East

Windsor, Ontario N8X 2R6

truck unless otherwise specified.

9. For electronic tool repairs call 1-800-345-2233 and ask for the Repairs

Dept. Directions will be provided as to the shipping location for the tool

repair. Include a note describing symptoms, if any, of the tool problem,

and your name and address for tool return shipment.

International Dealers: Contact Your Regional SPX Location.

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INTERNATIONAL ORDER INFORMATION

TERMS

KENT-MOORE PAYMENT REMIT TO:

1. Prepayment

• Check (USA funds drawn on USA bank)

SPX Service Solutions

• Telegraphic Transfer

P.O. Box 406799

2. MasterCard, Visa

Atlanta, GA 30384-6799

3. Open Account with approved credit (Net 30)

ABA - 0710-0001-3

• U.S. Trade Reference required

Include your customer account

• Credit application available upon request

number on the check.

4. Sight Draft

SHIPPING METHODS

Direct shipments:

• Air Parcel Post

INTERNATIONAL DEALERS

• Air Freight

• Ocean Freight

Choose from several

• Courier

convenient direct

• UPS International

shipment methods:

Direct shipment offers a faster, more direct processing of

orders. Shipments are direct from SPX Kent-Moore.

To place your order choose from one of these nine convenient locations

KENT-MOORE U.S.A.

SPX FRANCE

SPX (SCHWEIZ) AG

SPX Corporation

147 Avenue Paul Doumer

Oberneuhofstrasse 1

International Sales

92500 Rueil-Malmaison, FRANCE

6340 Baar

655 Eisenhower Drive

Fax: 01 47 51 29 19

SCHWEIZ

Owatonna, MN 55060 U.S.A.

Phone: 01 47 51 87 14

Fax: 041-766-29 25

Fax: 507-455-7063

Phone: 041-766 29 97

SPX IBÉRICA, S.A.

Phone: 507-455-7223

C/Francisco Aritio 158

SPX ITALY

JATEK, LTD.

nave 72 (Nudo Oesste)

Via Are 2

5-53, Minowa-cho, 2-Chome

19004 Guadalajara

43038 sala Baganza PR

Kohoku-ku, Yokohama

Espana

Fax: 0521-33 53 85 / 33 60 98

Kanagawa 223-0051, JAPAN

SPX (Europe) GmbH

SPX KENT-MOORE AUSTRALIA

Fax: 81-45-562-7800

Porschestrasse 4

PTY, LTD.

Phone: 81-45-562-4483

63512 Hainburg

28 Clayton Road

SPX UK LTD.

GERMANY

Notting Hill

Genoa House

Fax: +49-6182 959 245

Victoria

3168

Everdon Park

Phone: +49-6182 959 149

AUSTRALIA

Daventry, Northants

Fax: 61-3-9544-5222

England, NN11 5YJ

Phone: 61-3-9544-6222

Fax: +44 1327 706 632

E-mail: sales@spx.com.au

Phone: +44 1327 303 489

Payment terms and routings vary per quotation depending on US dollar value and gross weight.

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DIGITAL TECHNICIAN

Digital Technician is a complete self-contained diagnostic system for

Service Parts:

Harley-Davidson and Buell motorcycles that increases efficiency,

productivity and fix-it-right-the-first-time percentages. Operates on a

HD-44720

TSSM Adapter Cable

Panasonic Toughbook rugged laptop computer and communicates to

HD-44750-1

Replacement Software Program Disk

motorcycle through Kent-Moore TechLink interface device. Digital

Technician multimeter and accessory hardware shipped in a durable case

HD-44750-4DELL

Instruction Manual for Dell

with a custom protective foam liner. Digital Technician and the computer

HD-44750-4PAN

Instruction Manual for Panasonic

you select will arrive at the dealership together, completely configured and

HD-44750-5

20' Cable, Scanalayzer to computer

ready for use. Follow Quick Start Guide and User Guide (both included) to

HD-44750-6

Storage Case

Davidson, SPX, and Panasonic. Allow 1 week for computer assembly,

HD-44750-7

Serial Data Card for Toughbook PCMCIA Slot

configuration and shipment.

HD-44750-10

Extech Multiscope Test Leads

For ordering, contact the appropriate SPX order location described on

pages i & ii to obtain the Digital Technician Order Form. U.S. Dealers can

HD-44750-11

110 Volt Power Supply for Extech Multiscope

visit harleytools.spx.com.

HD-44750-12

10’ Cable, Extech Multiscope to Computer

HD-44750-15

USB Hub

Digital Technician functions and features:

HD-44750-21

Extech Multiscope NiCad Battery Set

HD-44750-22

220 Volt Power Supply for Extech Multiscope

• Easy-to-use Graphical User Interface (GUI) screens for quick access to

any part of the software

HD-44750-23

Extech Multiscope Fuse, 400mA

• Communicates to vehicle using TechLink device.

HD-44750-24

Extech Multiscope Fuse, 20A

• Pinpoint Diagnostics - diagnostic flowcharts integrated with electronic

HD-44750-35

Loaded Volts Test Cable

service manuals and Multiscope data readings

HD-44750-36

Extech Alligator Clips (2 included)

• Flash Reprogramming - selected ECM calibrations stored on hard drive

HD-44750-40

Fluke Multimeter Kit

can be downloaded to the vehicle instead of using Scanalyzer cartridges

HD-44750-41

Fluke Multimeter (only)

• Internet Connection - Digital Technician updated with the latest service

HD-44750-42

Fluke Multimeter USB Cable

information, diagnostic procedures and calibrations through auto-sync

sessions with Harley Intranet

HD-44750-43

USB Extension Cable

HD-44750-44

Fluke Multimeter Test Leads

• Feedback - vehicle diagnostic information and test results can be saved

and printed for customers

HD-44750-45

Fluke Multimeter Alligator Clips (2 included)

• Vehicle Birth Certificate - vehicle data and original electronic configuration

HD-44750-46

Fluke Multimeter Extended Battery Adapter

can be recorded and filed for future reference by service and sales

HD-44750-61

Recovery Disk Kit for Dell GX110 (CD and 3¹⁄2 floppy)

• Data Capture - record vehicle operating data for diagnosis of intermittent

HD-45208

ECM Adapter Cable for FLT models thru 2001

faults using TechLink and Road Test Kit.

HD-45830

TechLink Kit (includes HD-45830-5 and HD-45830-10)

HD-45830-5

TechLink

HD-45830-10

25’ Cable, Vehicle Interface

HD-45835

Road Test Kit (includes HD-45835-5 and HD-45835-10)

HD-45835-5

Trigger Cable

HD-45835-10

5’ Cable, Vehicle Interface

J-44364

CF-27 Laptop Replacement Battery

TechLink Kit

Non-Touchscreen

Touchscreen

HD-48263

Bar Code Render

Laptop

For Recovery CD’s call SPX Technical Support 1-586-574-2332

Ext. 7232 or 1-800-345-2233

iii

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Tool Cabinet Storage

and Control System

• High quality, rugged, all steel construction - Cabinets manufactured

by Stanley Vidmar, a 150 year old company respected for a

tradition of quality and rugged performance that has made it

the industry leader.

• Two different cabinet systems available - 59” high cabinets

(2 per system) or 44” high cabinets (3 per system).

• Uses minimum floor area - Footprint of each separate cabinet

is 30” wide x 27.75” deep. 2 cabinet system: 60” x 27.75”,

3 cabinet system: 90” x 27.75”.

• Optional 35” high overhead shelf cabinets with locking doors -

For storage of tools in plastic cases, large tools and shop items

(chemicals, solvents, lubricants, service manuals, catalogs).

Shown here with black housing and grey drawers and doors.

• Optional wood top - 30” x 90” workbench top for 44” cabinet set.

STORAGE CABINET SYSTEM BENEFITS:

• Tools are easy to find, easy to return - saves time, tools are more likely to be

used, reduces chance of misplaced tools.

• Security - All drawer cabinets and overhead door cabinets in a set feature

matching locks that are keyed alike with Stanley Vidmar’s unique keying system.

• Every tool has its own storage location for quick access

and easy inventory verification at the end of the workday.

• Conserves limited wall space

• Gives a professional appearance to your shop

• Security and loss prevention

• Convenient tool access

• All special service tools located in one area of the

service department and within a small floor footprint

• Protects tools from damage

Color options:

• Grey

• Dark Blue

Mix any

2 colors for

• Off White

2-tone design.

• Black

• Bright Blue

Tool Location Sheets and Master Index are 3

hole punched to either place in a 3 ring binder

or hang from the side of the cabinets using

the included self-adhesive hanger or ring.

Drawer handle ID labels with large typeface - Quick identification

Call 1-800-345-2233 for a

of drawer contents by vehicle component or system.

special order form or U.S.Dealers

can visit harleytools.spx.com

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V-TWIN GENERAL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-33416

12” UNIVERSAL DRIVER HANDLE

All Models

HD-44567

7” UNIVERSAL DRIVER HANDLE

HD-45907

4” UNIVERSAL DRIVER HANDLE

1/2” Diameter pilot end

Used to drive the following tools:

HD-33071-A Wheel Bearing Race Remover/Installer

HD-97273-60 Camshaft Needle Bearing Installer

HD-39301-A Steering Head Bearing Race Remover

HD-34810

Transmission Mainshaft Bearing Installer

HD-48474

Balancer Outer Bearing Remover & Installer

HD-94547-102

4” DRIVER HANDLE

This driver handle has 5/8“ diameter pilot end and

is used with the HD-94547-100 & HD-94547-101

Sprocket Shaft Bearing Race tools.

HD-33418

UNIVERSAL PULLER FORCING SCREW

All Models

1) HD-95716-19 Gear Puller Block

2) HD-95719-19 Gear Puller Screw

3) J-23444-A

Thread Lube

Used with HD-96015-52.

HD-35518

INTERNAL/EXTERNAL RETAINING RING PLIERS

All Models

HD-35518 will remove and install the Main

Drive Gear Bearing Retaining Rings for 1980

and later vehicles equipped with 5-speed

transmissions. Included are:

Six pairs, color coded alloy steel tips in

sizes .090, .108, and .120 bent 15° and 90°

with hex wrench in plastic pouch.

External ring size range is 1¹⁄2"-4"

Internal ring size range is 1¹³⁄16"-4"

HD-45967

SHOP DOLLY

Universal

Supports bike on the frame down-tubes. Allows easy

turning and moving of bike when disassembled.

Heavy-duty construction with neoprene swivel wheels

for due minimal rolling effort. Wide range of applications

to adjustability. Dolly base width adjusts from 13" to 20".

Height adjusts from 12" to 15". Four tie down attachment

points allow bike to be securely strapped for stability.

Rubber pads at each frame contact point protect bike

paint and finish.Use HD-45968 Fat Jack to raise bike

and slide Shop Dolly around Fat Jack and under bike

frame. Lower and remove Fat Jack. Bike can be now

easily rolled on shop floor.

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V-TWIN GENERAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45968

FAT JACK

VRSCA, FLH, FXE,

and Softail Models

This scissors jack easily raises both the front and rear

of the bike for wheel and suspension service. Its extra-

wide 16"L x 10"W deck gives greater stability during

lifting. Height is 13" fully extended. Collapses to just

3-1/2" to fit under low ground clearance frames. Features

a high quality rubber non-skid pad and gold-zinc finish.

HD-48080

MOTORCYCLE LIFT

All Models

This motorcycle lift has a 1,500 lb capacity that will

lift the largest and widest cruisers. With a lift range

of 3-1/2” to 16-3/4”, removable handle, locking rear

casters and other useful features your technician will

turn out service repairs both quickly and easily.

HD-48497

DOT 4 DIGITAL BRAKE FLUID TESTER

All Models

Accurately determines the brake fluid quality by

measuring water contamination. 5 LED’s light up

to indicate contamination level. Fast test that helps

you promote periodic brake fluid changes with

your customers. DOT4 usage only.

HD-95017-61

EXTERNAL LOCK RING PLIERS

All Models

For removal and installation of large external

snap rings. .070 diameter pins.

HD-95635-46

ALL-PURPOSE CLAW PULLER

All Models

For many uses, such as pulling FL mainshaft

bearing, starter crank gears, clutch release cover,

mainshaft gears, etc.

HD-95636-46

Center Cap

HD-95635-100 Puller

J-23444-A

Thread Lube

HD-95637-46B

WEDGE ATTACHMENT FOR CLAW PULLER

All Models

(Used with HD-95635-46)

New design updates HD-95636-46A to allow new

larger bearing inner race to be removed from the

main drive gear on 6-speed models.

HD-95637-10 Bearing Separator Bolts

HD-95637-15 Clamps

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V-TWIN GENERAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-95760-69A

BUSHING & BEARING PULLER

All Models

Includes:

1) HD-95762-69A Bridge

2) HD-95763-69A Screw

3) HD-95764-69A Expander Pin (Not Shown)

4) HD-95765-69A Collet, ¹⁄2"

5) HD-95766-69A Collet, ⁵⁄8"

6) HD-95767-69A Collet, ³⁄4"

7) HD-95769-69

Collet, 1¹⁄8"

8) HD-95770-69

Slide Hammer

9) HD-95771-69

Shaft (Not Shown)

* 10) HD-95768-69A Collet, ¹³/16"

*Not included with HD-95760-69A but are available.

HD-95960-52C

MULTI-PURPOSE PULLER

All Models

This tool supersedes HD-95960-52B &

HD-95960-41A. Pulls “wet clutch” using the

bolts from the clutch & pulls “dry clutch”

using clutch studs with standard nuts.

J-23444-A

Thread Lube

HD-95563-41

Puller Screw

HD-95565-41

Puller

HD-95961-52C

Puller Plate

RS-9101-950

Cap Screw (4 required)

HD-96215-49

INTERNAL LOCK RING PLIERS

All Models

¹⁄32" diameter pins for small retaining rings

(i.e.piston pins, etc.). Used for pistons

and piston pins, bearings, races and shafts.

V-TWIN CHASSIS/Chains

HD-33186

CHAIN/CLUTCH ACCESS PLUG TOOL

XL, K (1954-1985)

For use on all XL and K models. This tool

removes the access plug permitting inspection of

the primary chain and clutch adjustments.

HD-35381-A

BELT TENSION GAUGE

All Models

This tool is designed for use as an aid in properly

adjusting belt tension on all Harley-Davidson

model motorcycles equipped with a secondary

drive belt. New design also works on narrow belts.

HD-35381-3

Update your HD-35381 to the “-A” version by

ordering HD-35381-3 Adapter.

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V-TWIN CHASSIS/Chains cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-94557-55

COMPENSATING SPROCKET SHAFT

NUT WRENCH

(1955 to early 1970)

Pin spanner wrench for compensating sprocket

XL Models

shaft nut.

(1976 & earlier)

HD-95021-29D

CHAIN TOOL

All Models

Removes front and rear chain links from all chains.

1) HD-95021-1 Replacement Tip

2) HD-95021-2 Punch

HD-97101-81

REAR CHAIN HOUSING BOOT REMOVER

FLT

Used to remove rear chain housing boot with

FXRT

Allen socket fasteners.

(1980-1984)

V-TWIN CHASSIS/Wheels

HD-33067

WHEEL BEARING PACKER

All Models

A universal wheel bearing packer forces out

old grease replaces with new. Reservoir holds

enough grease to do up to 65 bearings on one

filling. Quick and easy to use.

HD-33071-A

WHEEL BEARING RACE

All Cast Wheels

REMOVER & INSTALLER

(1999 & Earlier)

To remove and install wheel bearing races in

cast wheels, use with HD-33416 driver handle.

HD-41494

HUBCAP REMOVER & INSTALLER

FLSTS

This tool is used to remove and install the

Heritage Springer

hubcap on the Heritage Springer.

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V-TWIN CHASSIS/Wheels cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42135-A

SPOKE NIPPLE DRIVER

Laced Wheels

This 30IP Torx Plus driver is used to remove

the spoke nipple on the new laced wheels. Use

with HD-42508.

HD-44060-A

WHEEL BEARING REMOVER & INSTALLER

All Models

(2000 & Later)

Used to remove and install the sealed

wheel bearings.

280856

11” Forcing Screw (w/o bearing)

2) HD-44060-3A Remover, (³⁄4”)

3) HD-44060-1

Back-up Plug

4) HD-44060-6

Installer, (³⁄4”)

5) HD-44060-4

6” Forcing Screw (w/o bearing)

6) HD-44060-5

Bridge

7) J-23444-A

Thread Lube

8) HD-44060-7A Remover, (1”)

9) HD-44060-8

Installer, (1”)

10) HD-44060-10

Remover, (25mm)

11) 217801

Nice Bearing

HD-94437-79

REAR WHEEL SPROCKET WRENCH

FLT

To remove and install sprocket mounting

FXRT

screws on rear wheel.

HD-94630-67A

WHEEL BEARING LOCKNUT WRENCH

G, KH

Fits wheel bearing slotted locknut (laced wheels).

XL Models

(1979 & Earlier)

(1967-1972)

HD-94681-80

SPOKE NIPPLE WRENCH

All Models

Used to loosen and tighten wheel rim spokes

during truing adjustments.

HD-99500-80

WHEEL TRUING & BALANCING STAND

All Models

Adjustable stand for truing and balancing all

type wheels.

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V-TWIN CHASSIS/Forks & Frame

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-33805

CLEVEBLOCK SPREADING TOOL

All Five Speed Rubber

Mount Big Twins

This tool facilitates installation of swing arms.

(1980-2001)

(Except Dyna Models)

1) J-23444-A Thread Lube

HD-34190

FORK BUSHING AND SEAL INSTALLER

FXRT

(1983 & 1987)

Installs bushing and seal without damaging

XR &

components.

(1983-1987)

(1984-1987)

HD-34633

AIR SUSPENSION PUMP AND GAUGE

All Air Suspension

Equipped Models

Accurately fills air suspensions without pressure

loss when disconnecting. (Improved design)

1) HD-34633-3

Gauge

2) HD-34633-4

Hose & Fitting

3) HD-34633-5A Plunger

HD-34634

FORK BUSHING AND SEAL INSTALLER

FLT

Installs bushing and seal without damaging

FXWG

components.

(1984-Later)

HD-36583

FORK BUSHING AND SEAL INSTALLER

FXLR/FXRS

(1987 & Later)

Installs bushing and seal without damaging

components.

XL Models

(1988 & Later)

FXD Dyna Models

(1992 & Later)

HD-39301-A

STEERING HEAD BEARING RACE REMOVER

FXST

(1988 & Later)

Used to remove steering head bearing

outer races.

XL Models

(1982 & Later)

HD-39301-1 Removal Tool

HD-39301-2 Driver Handle Adapter

FXD Dyna Models, FLT

(1992 & Later)

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V-TWIN CHASSIS/

Forks & Frame cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-39302

STEERING HEAD BEARING RACE INSTALLER FXST

(1988 & Later)

Used to install steering head outer races.

XL Models

(1982 & Later)

FXD Dyna Models

(1992 &Later)

FLT (1993 & Later)

HD-39754

FXST FORK SPREADING TOOL

FXSTS

(1993 & Later)

This tool spreads the dog bones on the Springer

front end to allow installation of the front fender.

FXSTSB

(1995 & Later)

HD-39787-A

RIVET TOOL

All Models

HD-39787-A is great for rivets on all fiberglass

components, i.e. Tour Paks, etc. Old rivets

are drilled out and discarded. New rivets are

nice and snug when using HD-39787-A.

HD-39994-A

PAINT REPAIR KIT

All Models with

clear coat paint

This kit is used to repair surface imperfections

on painted steel or fiberglass parts. No need

to repaint or replace components when this kit

is used.

1) HD-39994-4 Hookit Pad

5) HD-39994-8

Wipes

2) HD-39994-5 Buff Pad

6) HD-39994-9

Finishing Material

3) HD-39994-6 Sanding Block

7) HD-39994-10

Final Finish

4) HD-39994-7 10 Micro Fine Discs

8) HD-39994-11A Medium Cut Material

HD-41177

FORK HOLDING TOOL

All Models

The HD-41177 is used to hold the fork legs

during normal service procedures when removed

from the chassis.

HD-45327

SWINGARM BEARING INSTALLER

FL Models

(2002 & Later)

Installs both left and right side swingarm bearings

squarely on their bores to the installed depth.

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V-TWIN CHASSIS/

Forks & Frame cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45966

FRONT FORK COMPRESSOR

All Models with

cartridge style forks

Used for quick and easy compression of cartridge

style front forks for service repairs. Mounts in a

vise and includes an adapter for FL forks to eliminate

direct contact with spring coil. Also includes a

special rod to pull up the fork damper rod. Fits

models with lowering kits.

HD-45966-2 Collar

HD-46247-A

VEHICLE ALIGNMENT TOOL

All FL Models

(1993 & Later)

Vehicle alignment is very important to ensure

proper handling and vibration control. Use of

HD-46247 greatly reduces the time required

to perform the alignment procedure. New -A

version includes -7 & -8 for 2007 models.

HD-46247-1 Left Side (1993-2006)

HD-46247-2 Right Side (1993-2006)

HD-46247-7 Left Side (2007 & Later)

HD-46247-8 Right Side (2007 & Later)

HD-46281

SWINGARM BEARING

XL Models

REMOVER & INSTALLER

(2004 & Later)

Removes and installs spherical swingarm bearings.

HD-47190

SEAT MOUNTING SCREW TOOL

Softail

Tool encapsulates the seat mounting screw to

avoid slipping off the screw and damaging the

rear fender paint.

HD-47255

STEERING BEARING ENDPLAY WRENCH

FX Springer Models

Adjusts the preload on Springer steering

head bearings.

HD-47925

REAR AXLE WRENCH

FL Models

Allows a secure hold on the rear axle nut for

VRSC Models

loosening or removal of the rear axle without

removal of the exhaust system.

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V-TWIN CHASSIS/

Forks & Frame cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-59000-B

OIL LEVEL GAUGE

Cartridge Fork Models

This tool is used for accurate fork oil

level adjustment.

HD-93330

IGNITION FORK LOCK TOOL WITH PAINT

FLT Models

(1980-1992)

Correctly spaces fork lock and adjustment screw

and prevents mispositioning of screw while

tightening.

1) HD-93330-1 Touch-Up Paint

2) HD-93330-2 Ignition Fork Gauge

HD-96200-80

REAR SWING ARM ASSEMBLY TOOL

FLT Models

(1980-2001)

To remove and install rear swing arm pivot

components.

1) HD-96209-80 Draw Bolt

2) HD-96204-80 Inside Press Collar

3) HD-96210-80 Washer

4) Nut (⁷⁄16 - 20)

5) HD-96202-80 Press Collar

6) HD-96208-80 Press Plug

V-TWIN CHASSIS/Brakes

HD-43293-A

BRAKE CALIPER PISTON REMOVER

All Models

(2000 & Later)

This tool will remove the pistons from four

piston brake calipers.

HD-97168-77

ALIGNMENT GAUGE

FL, FX

(1973-1979)

Used to align rear brake disc and brake pads.

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V-TWIN CHASSIS/

Shock Absorbers

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-34633

AIR SUSPENSION PUMP AND GAUGE

All Air Suspension

Models

Accurately fills air suspensions without pressure

loss when disconnecting.

1) HD-34633-3

Valve

2) HD-34633-4

Hose & Fitting

3) HD-34633-5A Plunger

HD-94700-52C

SHOCK ABSORBER SPANNER WRENCH

K, KH

Used to adjust shock absorbers for more or

less spring compression.

XL Models

(1967-1974)

FXD Dyna Models

(1991 & Later)

XL Sport

(1996 & Later)

HD-94820-75A

REAR SHOCK SPANNER WRENCH

XL Models

(1975 & Later)

Adjusts spring compression.

FLT

FXR

V-TWIN ENGINE/General

HD-28431-C

(24) 1-OZ. FLUORESCENT ADDITIVES (OIL)

All Models

HD-28431-6A

(6) 1-OZ. FLUORESCENT ADDITIVES (OIL)

HD-28431-16

(1) 16 OZ. FLUORESCENT ADDITIVE (OIL)

Improved additive shows brighter under black light.

HD-34816

OIL FILTER SWITCH WRENCH

All 1340 cc

Evolution Models

This tool will easily install and remove oil

except FLT & FLHT

pressure switches without damage to the switch

itself. The extension handle is not used when

XL Models

servicing Sportsters.

(Late 1983-1985)

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V-TWIN ENGINE/General cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-35457

BLACK LIGHT LEAK DETECTOR

All Models

The Black Light Oil Leak Detector provides

an effective time saving method for pinpointing

engine oil leaks. Simply add 1 oz. of fluorescent

oil additive to the engine crankcase (6 oz.

included). Run the engine for ten minutes to

circulate the fluorescent oil additive throughout

the engine. Oil leak will fluoresce a bright yellow

when illuminated with HD-35457 Black Light.

HD-39565

ELECTRONIC LISTENING TOOL, ENGINE EAR^® All Models

The Engine EAR^® helps to amplify sounds and

also shuts out surrounding noises. Very helpful in

identifying worn components and internal engine

noises. Comes with carrying case.

HD-39964

COOL TOOL

All Models

This cutting fluid works well with both

taps and reamers.

HD-41417

PROPANE ENRICHMENT KIT

All Models

Checks for suspected leaks in engine intake by

changing engine tone when propane enters source

of leak. Kit comes with all necessary components

except for propane bottle.

HD-41675

OIL PRESSURE SENDING UNIT WRENCH

XL Sport

(1996 & Later)

The oil pressure sending unit on all 1995 to

current vehicles can be difficult to remove because

of its location on the engine.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/General cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42310

ENGINE/TRANSMISSION STAND

See Below

The Engine/Transmission Stand will make engine

repair easier than ever before. Engines and

transmissions can be rotated and tilted into various

work positions. Crankcases can even be split to

perform complete engine overhauls. Transmissions

can also be supported for easy maneuverability.

HD-42310-200 Wing Nut firmly locks cradle in stand

for crankcase main bearing lapping.

B-43987

Engine Cradle (Blast 2004 & Later) & (XB9R Firebolt 2003 & Later)

HD-42310

Benchtop Stand (Cradles Not Included)

HD-42310-1

Evolution/Shovelhead Cradle

HD-42310-2B

Twin Cam 88 Cradle (Slotted holes for easy attachment)

HD-42310-3

Sportster Engine Cradle (thru 2003)

HD-42310-20A

5-Speed Transmission Cradle

HD-42310-25A

Twin Cam 88B Cradle

HD-42310-40

V-Rod Cradle

HD-42310-45

Sportster Engine Cradle (2004 & Later)

HD-42310-50A

6-Speed Transmission Cradle

HD-42310-200

Cradle Lock Wing Nut

HD-42310-150

ENGINE STAND DRIP TRAY

All Models

This tool is used with the HD-42310 Engine Stand

to catch engine and transmission oil.

HD-42311

OIL FILTER WRENCH

All Models

Use to remove oil filters.

HD-42508

TORX PLUS BIT KIT

1997 Models

Torx Plus fasteners were used on 1997 model

year vehicles. The HD-42508 Torx Plus Bit Kit

includes T-40 I.P. & T-45 I.P. tools necessary to

service these fasteners.

1) HD-42508-1 Holder

2) HD-42508-2 T-40 Torx Bit

3) HD-42508-3 T-45 Torx Bit

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/General cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-43646-A

ROLLING ENGINE STAND

All Models

This engine stand uses the cradles from the

Bench Top Engine stand and can be rolled around

the service department. The engines can be tilted

into various positions and is height adjustable.

HD-43464-A includes wide span leg for V-Rod engine.

HD-43646-50 Wide Span Leg For V-Rod Engine

(for previous stand HD-43646)

HD-43646-10 Oil Drip Tray

HD-44067-A

OIL FILTER WRENCH

All Models

Allows access around the crank position

sensor to remove the oil filter. New improved

version allows removal of filters attached to an

accessory oil cooler adapter.

HD-46284

ENGINE HOOK

XL Models

(2004 & Later)

Lifts XL engine from chassis during removal and

installation. Used with floor crane or chainfall.

HD-47183

LEAK DETECTOR PENLIGHT

All Models

Small penlight design permits leak

detection in very tight areas.

HD-47184

LEAK DETECTOR FLASHLIGHT

All Models

Convenient flashlight design permits leak

detection in tight places. Clips to battery

terminal for 12 volt power.

HD-47187

TECHNICIAN PENLIGHT

All Models

Provides bright white light source in poorly

lit areas.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/General cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-47188

TECHNICIAN FLEX LIGHT

All Models

Flexible neck provides bright white light

source in hard-to-reach areas.

HD-96950-68

VACUUM GAUGE

(1965 & Earlier)

Measures front chain case vacuum to detect air

leaks (30 in. water, 1.05 P.S.I.).

FLT (1984¹⁄2 & Earlier)

1) HD-96955-68 Fitting

2) HD-96952-68 Gauge

V-TWIN ENGINE/Cylinder Head & Cylinder

HD-33223-1

CYLINDER COMPRESSION GAUGE

All Models

This new compression gauge features a quick

disconnect coupler for easy handling. Used for

all models.

HD-33446-B

CYLINDER BORING TORQUE PLATES

All Big Twin Evolution

This tool properly stresses the cylinder to simulate

Sportster Evolution

engine operating conditions. It is required to

properly hone, bore, and measure the cylinder.

Shovelhead

Used in conjunction with HD-33446-86 (included)

for XL Evolution.

1) HD-33446-1 Top Plate

2) HD-33446-2 Bottom Plate

3) HD-33446-4 Evolution Bolts (4) & Washers (4)

4) HD-33446-5 Shovelhead Lower Bolts (4) & Washers (4)

5) HD-33446-6 Shovelhead Upper Bolts (5) & Washers (5)

HD-34624

CYLINDER HEAD STUD INSTALLER

Early 1340cc

Evolution Only

This tool installs the cylinder studs into the

engine case to the proper depth. (Early 1340cc

Evolution only)

1) HD-34624-1 Guide Spacer Tube

2) HD-34624-2 Screw Assembly

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V-TWIN ENGINE/

Cylinder Head & Cylinder cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-35667-A

CYLINDER LEAKDOWN TESTER

All Models

CYLINDER LEAKDOWN TESTER

Bdhgkjsbkdv ’ ksjjlkn lk

knsdl hlno hslnsln nlslns finbp pffb

Bdhgkjsbkdv ’ ksjjlkn lk

odlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pklhb

knsdl hlno hslnsln nlslns finbp pffbodlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pffb

Bdhgkjsbkdv

Majjlkn Nolk

odlbndpob npdb ndbno[bhoknsdl hlno hslnslnnsdl hlno hso[bho

knsdl hlno hslnslnndpob npond

knsdl hlno hslnslp pffbodlbndpob npond bndb ndbno[bho

Bdhgkjsbkdvknsdl hlno hslnsln

hlno hslnslp

HD-35667-A will test for defective piston rings,

CYLINDER LEAKDOWN TESTER

ndpob npond

Bdhgkjsbkdv ’ ksjjlkn lk

odlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pffbknsdl hlno hslnsln nlslns finbp pklhb

JHYUY

cylinder walls, valves, gaskets and all related

odlbndpob npdb ndbno[bhoknsdl hlno hslnslnnsdl hlno hso[bhobs npond bpdk kznh

Guibikhf iugu iu ptr td6rdFoihjolm oijfollkop Yuooifoihfm

knsdl hlno hslnslnnsdl hlno

odlbndpob npond bndb ndbno[bho

bs npond bpdk kznhodlbndpob npond bndb n

leakage problems. HD-35667-A uses existing shop

air and pinpoints the exact defect.

HD-39782-A

CYLINDER HEAD SUPPORT STAND

All Models

The cylinder head support stand kit includes

adapters to fit all Harley-Davidson cylinder heads.

These stands are especially nice for use when

removing or installing valve guides. They make

it easy to use an arbor press to push the guides

in and out on a straight line.

1) HD-39782-1 Stand

6) HD-39782-4

Adapter

2) HD-39782-2 Adapter

7) HD-39782-5

Adapter

3) HD-39782-6 Adapter

8) HD-39782-13 V-Rod Intake Adapter

4) HD-39782-7 Adapter

9) HD-39782-14 V-Rod Exhaust Adapter

5) HD-39782-3 Adapter

HD-39786

CYLINDER HEAD HOLDING FIXTURE

All Models

The cylinder head holding fixture is a

double ended tool. The ends are threaded

into the spark plug hole of the cylinder to

allow you to clamp the head into a vise.

This is especially handy when reaming and

honing valve guides.

HD-42324-A

CYLINDER TORQUE PLATES

Twin Cam 88

Permits accurate measurement of bore to

check for conditions of wear, taper, and out-of-round.

1) HD-42324-1A Lower Plate

2) HD-42324-2A Upper Plate

3) HD-42324-4 Bolt (4 Required)

HD-48116

HEAD TEMP SENSOR SOCKET

XL Models

(2007 & Later)

Used to remove head temperature sensor.

Buett Models

(1999 & Later)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Cylinder Head & Cylinder cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-48262

O2 SENSOR WRENCH

All Models w/

O2 Sensor

Used to remove O2 Sensor.

HD-94585-30

CYLINDER BASE NUT WRENCH

All Shovelhead Models

Fits ⁵/8” nuts.

HD-94589-29B

CYLINDER BASE NUT AND HEAD

WL, G

BOLT WRENCH

KH, XL

Fits ⁹/16” nuts.

All Shovelhead Models

HD-94590-73

SOCKET HANDLE, CYLINDER HEAD BOLT

U, K

BOLT WRENCH

KH, XL

³/8” square drive for use with standard socket.

All Shovelhead Models

V-TWIN ENGINE/Piston & Connecting Rod

HD-34623-C

PISTON PIN RETAINING RING INSTALLER

All Evolution

This tool takes the frustration out of piston

Shovelhead

service by allowing a convenient means to

install retaining rings quickly and easily on all

XL Models

1983-Later Evolution pistons and Shovelhead

(Late 1985)

pistons 1983-later. Also works on late 1985

1000cc piston. New version adapts to redesigned

Buell XB9R Firebolt piston pin.

HD-35102

PISTON PIN BUSHING HONE (20mm)

All Models

This tool finish sizes wrist pin bushings after

reaming. Used for all models.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Piston &

Connecting Rod cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42317-A

PISTON PIN RETAINING RING INSTALLER

Twin Cam 88/B

Used to install piston pin retaining clips.

HD-42318

CONNECTING ROD BUSHING REAMER

Twin Cam 88/B

Reamer sizes replacement connecting rod

bushings to size.

HD-42320-A

PISTON PIN EXTRACTOR

All Models -

(1965 & Later)

Removal of the piston pin can be time consuming.

With the HD-42320-A Pin Extractor, the job is easy.

Position the pin extractor next to a piston pin and

turn the handle. The piston pin will be removed

in seconds. New version removes redesigned

Buell Firebolt piston pins.

HD-42322

PISTON SUPPORT PLATE

All Models

Used to provide a stable platform for the piston

during piston ring installation and cylinder installation.

HD-42569

CONNECTING ROD BUSHING HONE

Twin Cam 88/B

Hone achieves final surface finish on bushing

after it has been reamed.

HD-43645

REAMER DRIVE SOCKET

Twin Cam 88/B

Used with HD-42318 Connecting Rod Bushing

Reamer & HD-42316 Crankshaft Bushing Reamer

to turn reamer shank.

1) HD-43645-1 Socket

2) HD-43645-4 Handle

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Piston &

Connecting Rod cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-94800-26A

CONNECTING ROD BUSHING REAMER SET

Used for reaming pistons and upper connecting

rod bushings.

1) HD-94800-1

.7922/.7920

Reamer 73-83 FL

Shovelhead

84-Later Evolution

1340

2) HD-94800-2

.7916/.7914

Reamer 57-85 XL

86 & Later

Evolution XL

3) HD-94800-3

.767

Pilot

73-83 Shovelheads

84-Later Evolution

1340

4) HD-94800-4

.773

Pilot

57-85 XL

86-Later Evolution

HD-95952-33C

CONNECTING ROD CLAMPING TOOL

All Models

Holds connecting rod when fitting piston

pin bushing.

1) HD-95954-33 Base

2) HD-95952-1 (pkg of 2)

XL Models

(1996 & Later)

Twin Cam 88

(1999 & Later)

3) HD-95952-3 (pkg of 2)

1340 Evolution Models

(1984 & Later)

4) RS-9400-810 Thumb Screw (2 required)

HD-95970-32D

PISTON PIN BUSHING TOOL

All Models

Used to remove and replace piston pin bushings

without removing connecting rod from

crankcase.

1) HD-95970-101

Washer

2) HD-95984-32B Receiver Cup

3) HD-95986-32B Remover/Installer

4) J-28668-5

Bolt

5) J-23444-A

Thread Lube

6) J-22342-18

Nice Bearing

7) RS-3600-450

Nut (³⁄8 -16)

8) HD-95986-99

Remover/Installer

9) HD-95984-99

Receiver Cup

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Piston &

Connecting Rod cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-96333-51E

PISTON RING COMPRESSING TOOL

All Models

To insert pistons with rings into cylinders.

Compresses rings to bore size.

1) HD-96333-100 Ring Compressor Pliers

2) HD-96333-101 Band 2⁷⁄8-3¹⁄8

3) HD-96333-102 Band 3³⁄8-3⁵⁄8

4) HD-96333-103 Band 3⁵⁄8-3⁷⁄8

5) HD-96333-105 Band 3⁷⁄8-4¹⁄8

6) HD-96333-106 Band 4¹⁄8-4³⁄8 VRSC Models 1250 cc Engine

HD-96740-36

CONNECTING ROD LAPPING ARBOR

For lapping connecting rod bearing races when

fitting new rollers.

K, KH

1) HD-96746-36 1⁵⁄8" Lap

1) (FL, XL, K, KH, XR, FXU, FLT, FX)

2) HD-96741-17 Lapping Arbor

3) HD-96745-17 Adjusting Nut

FLT

4) HD-96743-17 Lock Nut

5) HD-96744-17 Adjusting Collar

V-TWIN ENGINE/Flywheel & Crankcase

B-45655

CRANKCASE BEARING REMOVER

Twin Cam 88/B

& INSTALLER

(2003 & Later)

Used with HD-42720 to remove and install

XB9/XB12 Firebolt

crankcase main bearings.

(2003 & Later)

XL Models

(2004 & Later)

HD-34813

ROWE FLYWHEEL REBUILDING JIG

All Models

This tool is used to remove and replace the

mainshaft, crank pin nut, and upper flywheel.

It is also used to tighten the crank pin nut.

HD-38871

CRANKSHAFT BUSHING PLATE

XL Models

PILOT AND REAMER

(1991 & Later)

Reams inboard Camshaft crankcase bushings.

1) HD-38871-4 Plate

2) HD-38871-2 Reamer

3) HD-38871-5 Screws

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-39361-B

BIG TWIN SPROCKET SHAFT SEAL INSTALLER

FL/FX

(1969 & Later)

Installs sprocket shaft seal.

Use with HD-97225-55B.

New -B version works on all models including

2006 & later models.

HD-39458

SPROCKET SHAFT BEARING OUTER

Big Twins

RACE INSTALLER

(1969-2002)

Used with a shop press to simply and easily install

XL Models

the Timkin bearing races to the correct depth.

(1977-2003)

1) HD-39458-1 Base

2) HD-39458-2 Sportster Pilot

3) HD-39458-3 Big Twin Pilot

HD-39958

PINION BEARING RACE REMOVAL

Big Twins

& INSTALLATION TOOL

(1958 & Later)

This tool is used to remove and install

the pinion bearing outer race on 1958

to current models.

HD-41492-A

CRANKSHAFT LOCKING TOOL

All Big Twins

(Except Twin Cam 88)

The HD-41492-A locks the crankshaft by engaging

the pinion shaft splines. This permits the removal

and torquing of the pinion nut during installation.

HD-41506

CRANKSHAFT LOCKING TOOL

XL Models

(1991-1999)

The HD-41506 locks the crankshaft by

engaging the pinion shaft splines.

This permits the removal and torquing of

the pinion nut during installation.

HD-42122

FLYWHEEL PROTECTIVE COVER

Fuel Injected Engines

(1995-1998)

The HD-42122 is used to protect the flywheel

when removing the crankpin.

HD-42315

CRANKSHAFT BUSHING REMOVER

Twin Cam 88

& INSTALLER

Removes and installs crankshaft bushing

in support plate.

1) HD-42315-1 Remover/Installer

2) HD-42315-2 Base

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42316

CRANKSHAFT BUSHING REAMER

Twin Cam 88

Tool reams replacement crankshaft bushings.

1) HD-42316-1 Reamer

2) HD-42316-2 Pilot

HD-42326-A

CRANKSHAFT GUIDE

All Twin Cam 88/B

Spreads crankcase pinion bearing rollers

XB9/XB12 Firebolt

during crankcase reassembly.

(2003 & Later)

XL Models

(2004 & Later)

HD-42579

SPROCKET SHAFT BEARING INSTALLER

XL Models

(1977-2003)

This tool will install the Sprocket Shaft Bearing

to the proper depth.

1) HD-42579-4

Handle

2) HD-42579-2

Screw

3) HD-42579-3

Collar

4) J-23444-A

Thread Lube

5) 12702

Bearing

6) 12330

Washer

HD-42720-A

CRANKCASE BEARING REMOVER

Twin Cam 88

& INSTALLER

Removes and installs right crankcase main bearing.

1) HD-42720-1 Installer

2) HD-42720-2 Base

3) HD-42720-5 Base (2003 TC88/B)

HD-42774

SPROCKET SHAFT SEAL INSTALLER

XL Models

(1977-2001)

The HD-42774 will install the sprocket shaft seal.

Used with HD-42579 Sprocket Shaft Bearing Installer.

HD-43720

TIMKEN SNAP REMOVER & INSTALLER

Big Twin Models

(1969 & 2002)

Removes and installs the Timken outer race

snap ring in the left crankcase half.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-43984

CRANKSHAFT LOCKING TOOL

XL Models

(2000 & Later)

Tool will lock the crankshaft by engaging the

pinion gear splines. This permits the removal

and torquing of the pinion shaft nut.

HD-44062

BALANCER SHAFT RETENTION PINS

Twin Cam 88B

Tool secures the balancers during servicing of

counterbalancer components.

HD-44063

HYDRAULIC TENSION COMPRESSOR

Twin Cam 88B

Tool will compress the hydraulic tensioner assembly

to permit balancer chain removal.

HD-44064-A

BALANCER SHAFT SPROCKET

Twin Cam 88B

ALIGNMENT TOOL

Verifies proper alignment of the crankshaft and

balancer’s three sprockets.

HD-44065

CRANKCASE BEARING REMOVER & INSTALLER Twin Cam 88B

(2000-2002)

Removes and installs the right crankcase

main bearing.

1) HD-44065-1

Installer

2) HD-44065-4

Base

HD-44066

BALANCER SHAFT INNER/OUTER

Twin Cam 88B

BEARING REMOVER & INSTALLER

Removes and installs the balancer’s inner & outer

support bearings.

1) B-43993-6

Installer

2) HD-44066-2

Cross Plate

3) HD-44066-4

Forcing Screw

4) HD-44066-5

Collet

5) J-23444-A

Thread Lube (not shown)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-44069

TIMKEN SNAP RING REMOVER & INSTALLER XL Models

(1977-2003)

Removes and installs the Timken outer race

snap ring in the left crankcase half.

HD-44358

FLYWHEEL SUPPORT FIXTURE

Twin Cam 88

(1999 & Later),

Used to support all straight crankpin

flywheels during servicing.

Twin Cam 88B

(2000 & Later),

1) HD-44358-1

Bracket

2) HD-44358-2

Hold Down Assembly

XL Models

3) HD-44358-3

Button (10-24 thread)

(2000 & Later)

4) HD-44358-8

Button (³⁄8-16 thread)

HD-44404

TIMKEN BEARING REMOVER

XL Models

(2000-2003)

Used with the HD-34902-B to remove the

inner Timken bearing from the flywheel.

HD-44408

HYDRAULIC TENSIONER RETAINERS

Twin Cam 88B

Secures the tensioner in a compressed position

during servicing.

HD-45206

SPROCKET SHAFT SEAL INSTALLER

XL Models

(2002-2003)

Installs sprocket shaft seal to the correct depth

in the crankcase without damage to the seal lip

and case bore. Used with the HD-42579 Sprocket

Shaft Bearing Installer.

HD-46287

LAPPING TOOL ADAPTER

XL Models

(2004 & Later)

Adapts HD-96710-40D for lapping of the

right main bearing outer race. Included in

XB12/XB9

HD-96710-40D Lapping Kit.

(2003 & Later)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-46663

CRANKCASE BEARING REMOVER ADAPTER

XL Models

(2004 & Later),

Used with the HD-42720-5 Base and B-45655

Bearing Remover to remove the late style

XB9/XB12 Firebolt

crankcase bearing.

HD-47256

CRANKSHAFT ROTATING WRENCH

XL, Buell Models

Six splines engage the crankshaft to simplify

rotating the engine during service.

HD-47257

CRANKSHAFT ROTATING WRENCH

Twin Cam 88/88B

Ten splines engage the crankshaft to simplify

FL Models

rotating the engine during service.

(1999-2006)

FX Models

(2000-2006)

Dyna Models

(1999-2005)

HD-48283

CRANKSHAFT ROTATING WRENCH

Twin Cam 88/88B

24 splines engage the crankshaft to simplify rotating Dyna Models

the engine during service.

(2006 & Later)

FL/FX Models

(2007 & Later)

HD-48309

BALANCER BEARING INSTALLER

Big Twins

(2007 & Later)

Installs balancer and inner bearing as a single unit.

HD-48457

COUNTER BALANCER REMOVER

Big Twins

(2007 & Later)

Removes new style counter balancer.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-48474

COUNTER BALANCER OUTER BEARING

Big Twins

REMOVER & INSTALLER

(2007 & Later)

Removes and installs outer bearing for new style

counter balancer.

HD-94461-81

CRANKCASE OIL PASSAGE DRILLING JIG

Big Twins

(1973-1980)

Replacement oil pumps have a relocated oil

passage outlet. This tool allows accurate drilling

of a matching passage into the crankcase for

proper engine oiling. Contains six mounting screws.

Two ¹⁄4 - 24 screws for 1973 to 1975 models.

HD-94547-100

SPROCKET SHAFT BEARING RACE REMOVAL Big Twins

& INSTALLATION TOOL

(1969-2002)

To remove and install engine sprocket shaft

bearing outer races from crankcase. Use with

HD-94547-102 Driver Handle.

HD-94547-101

SPROCKET SHAFT BEARING RACE

XL Models

REMOVAL & INSTALLATION TOOL

(1977-2003)

To remove and install engine sprocket shaft

bearing outer races from crankcase. Use with

HD-94547-102 Driver Handle.

HD-95715-19C

SPROCKET SHAFT EXTENSION AND

All Big Twins

BEARING PULLER

Used to remove sprocket shaft extension and

sprocket shaft Timken bearing inner race. Also

pulls front wheel speedometer drive gear.

1) HD-95635-46

Puller

2) HD-95637-46A Bearing Separator

3) HD-95636-46

Adapter

4) J-23444-A

Thread Lube

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-96015-52

SPROCKET SHAFT TIMKEN BEARING

K, KH

INNER RACE PULLER

XL Models

Fits between sprocket shaft inner race and

(1976 & Earlier)

flywheel.

1) HD-96017-52 Puller Halves

2) HD-96018-52 Puller Collar

*Use with HD-33418 Universal Puller

Forcing Screw.

HD-96015-77B

SPROCKET SHAFT TIMKEN BEARING

XL Models

INNER RACE PULLER

(1977 - Early 1981)

Fits between sprocket shaft inner race and

flywheel.

1) HD-96017-77 Puller Halves

2) HD-96018-52 Puller Collar

*Use with HD-33418 Universal Puller Forcing Screw.

HD-96295-65D

TIMING MARK VIEW PLUG

All Models

The clear plastic plug threads into the crankcase

timing hole for accurate ignition timing with

strobe timing light, HD-33813. Allows easy viewing

without danger of getting oil all over.

HD-96650-80

FLYWHEEL TRUING STAND

All Models

Used to true crankshaft alignment. Measures and

indicates to .002"

1) Screw (not sold separately)

2) Screw (not sold separately)

3) Washer (not sold separately)

4) Nut (not sold separately)

5) Set of Indicators (not sold separately)

6) HD-96652-19 Stationary Center (sold separately)

7) HD-96660-41 Moveable Center (sold separately)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-96710-40D

CRANKCASE MAIN BEARING LAPPING TOOL All Models

For aligning right and left main bearing races

and lapping. Also used to lap pinion shaft

bearing race on engines with Timken bearings.

1) HD-96710-51

Collar Spanner Wrenches

2) HD-96712-40A Lapping Arbor

3) HD-96718-40A Lap, 1³⁄8"

4) HD-96718-58A Lap, 1³⁄4"

5) HD-96719-40A Nut

6) HD-96719-87

Spacer

7) HD-96720-40A Collar

8) HD-96720-87

Adapter Sleeve

9) HD-96721-40A Collar

10) HD-96721-87A Lap, 1⁵⁄8"

11) HD-96722-40A Nut

12) HD-96728-56A Guide Sleeve & Sleeve Nut

13) HD-96727-56A Guide Sleeve & Sleeve Nut

14) HD-96710-50

Handle Assembly

15) HD-96719-87

Spacer XL (1987-2003)

16) HD-96720-87

Adapter Sleeve XL (1987-2003)

17) HD-96721-87A Lap, 1⁵⁄8" XL (1987-2003)

18) HD-46287

Lapping Tool Adapter XL (2004 & Later),

XB12/XB9 (2003 & Later)

HD-97225-55C

SPROCKET SHAFT BEARING INSTALLER

For installing flywheel assembly into crankcase

Big Twins

Timken bearing.

(1955 & Later)

Presses main bearing into inner race to

Dyna Models

correct depth.

(2006 & Later)

1) HD-97227-55A Screw

FL/FX Models

2) HD-97228-55A Collar

(2007 & Later)

3) RS-25100-300

Bearing

4) 212434

Washer

5) HD-97229-55

Handle

6) J-23444-A

Thread Lube (not shown)

7) HD-97225-1

Sprocket Shaft Adapter

8) HD-97225-2

Collar

V-TWIN ENGINE/Camshaft,

Valves & Valve Train

B-45523

VALVE GUIDE REAMER (7mm)

XL Models

(2004 & Later)

Reams replacement intake and exhaust valves

guides to the proper size.

XB9/XB12 Firebolt

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-45524-A

VALVE GUIDE REMOVER / INSTALLER (7mm) XL Models

(2004 & Later)

Removes worn guides and installs replacement

guides to the correct height.

XB9/XB12 Firebolt

1) B-45524-1

Remover

2) B-45524-2A Installer

B-45525

VALVE GUIDE HONE (7mm)

XL Models

(2004 & Later)

Applies final surface finish and crosshatch

to replacement guides.

XB9/XB12 Firebolt

HD-33443

BIG TWIN TAPPET GUIDE ALIGNMENT TOOL

1340cc

Evolution

This tool aligns the tappet guides to the engine

case. The result is proper alignment of the cam

lobes to the valve tappets. (1340cc Evolution only).

HD-33871

SPORTSTER VALVE GUIDE INSTALLER

XL Models

(1957-1985)

Installs shoulderless valve guides to correct depth.

*Use with HD-34740 Driver & Remover Handle.

HD-34107

VALVE GUIDE DEPTH/CUTTING TOOL

All Shovelhead Models

Obtains proper clearance between exhaust valve

head and guide.

HD-34199-A

PUSHROD HEIGHT GAUGE

All Evolution Models

(1984-1990)

This tool allows the technician to quickly

and accurately determine the proper size

push rod when servicing the valve train.

Used in conjunction with HD-34199-86 for

XL Evolution.

HD-34199-86

PUSHROD HEIGHT GAUGE ADAPTER

XL Models

(1986-1990)

This tool when used with HD-34199 (previously

essential) allows the technician to quickly and

accurately determine the proper size pushrod

when servicing the valve train.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-34641

FXST REAR INTAKE VALVE SPRING

All Softail Models

COMPRESSOR

This tool compresses intake valve spring on the

rear cylinder of the FXST so that the rocker box

can be removed while the engine is still in the

frame. It does this without damage to the valve

stem, valve spring, or rocker cover.

HD-34643-A

EVOLUTION SHOULDERLESS VALVE

All EVO

GUIDE SEAL INSTALLER

(1984 & Later)

This tool installs the valve guide seals securely

Twin Cam 88/88B

without damage to the seal itself on all

(2000-2004)

Evolution models.

HD-34723

8mm VALVE GUIDE FLEX HONE

XL Models

Evolution - All

Used to properly finish valve guides (.315).

The hone is made of 180 grit silicon carbide

Twin Cam 88/88B

to ensure a smooth finish.

HD-34724-A

10mm VALVE GUIDE FLEX HONE

All Shovelhead Models

Used to properly finish valve guides (.394).

The hone is made of 180 grit silicon carbide

to ensure smooth finish.

HD-34731

EVOLUTION VALVE GUIDE INSTALLER

All EVO Models

(1984 & Later)

This tool takes the guesswork out of valve guide

installation and insures that the guide is installed

Twin Cam 88/88B

to the proper depth on all Evolution models.

(2000-2004)

HD-34736-B

VALVE SPRING COMPRESSOR

All Models

Compresses valve springs on all cylinder

heads. Forcing screw design allows gradual,

controlled compressing.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-34740

VALVE GUIDE & VALVE GUIDE SEAL HANDLE All XL Models

(1957 & Later)

Use to remove shoulderless valve guides on

XL’s and the Evolution engine. (Also used as

driver for HD-33871, HD-34643, HD-34731,

and HD-35103.)

HD-34751

VALVE GUIDE CLEANING BRUSH

All Models

Hand held ¹⁄2" dia. nylon brush for cleaning

valve guides after honing.

HD-35103

BIG TWIN VALVE GUIDE SEAL INSTALLER

All Shovelhead Models

This tool installs the valve guide seals to proper

height without damage. For all Shovelheads.

Use with HD-34740 Handle.

HD-35758-C

NEWAY VALVE SEAT CUTTER SET

All Models

HD-35758-C is approved and recommended by

the Harley-Davidson Service Department. This

special cutter set is reasonably priced and consists

of one of each of the following Neway part numbers.

Includes:

Neway No.

Description

622

Cutter, 1¹⁄2" dia. (31° x 46°)

205

Cutter, 1¹⁄2" dia. (60°)

293

Cutter, 1³⁄4" dia. (60°)

642

Cutter, 1³⁄4" dia. (31° x 46°)

140-5⁄16

Solid Pilot - ⁵⁄16" dia. -3, -2, -1, Std., +1

140-11⁄16

Solid Pilot - ¹¹⁄32" dia. -4, -3, -2, -1 Std., +1

140-3⁄8

Solid Pilot - ³⁄8" dia. -2, -1, -2, Std., +1, +2, +3, +4

503

T-Wrench

160

Molded Storage/Carrying Case

14060

HD-35758-51 6mm Pilot

203

HD-35758-53 Exhaust Seat Cutter, 1¹⁄4 dia. (31° x 46°)

271

HD-35758-54 Intake Seat Cutter, 1¹⁄2 dia. (70°)

PM140702

B-35758-52A 7mm Pilot

HD-35759

NEWAY MODEL 1700 POWER HEAD

All Models

Features Include:

*115V, 60 RPM Drive

*Used with HD-35761, Track Mounted

Headstand and HD-35758 Cutter Set

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-35760

BENCH MOUNT HOLDING FIXTURE

All Models

For hand or stone cutters. Used with HD-35758

Cutter Set.

HD-35761

TRACK MOUNT HOLDING FIXTURE

All Models

For use with HD-35759 Neway Power Head &

HD-35758 Cutter Set.

HD-38361

CAM GEAR GAUGE PIN SET .108"

1340cc Models

(1990 & Later)

Used to measure and verify cam gear sizes

and color coding.

XL Models

(1991 & Later)

HD-39847

RATCHETING TAP HANDLE

All Models

This is a universal ratcheting tap handle.

Also works extremely well with reamers.

HD-39932

VALVE GUIDE REAMERS

HD-39933

HD-41201

These reamers are used to finish ream newly

installed valve guides.

1) a. HD-39932

Spiral Flute

High Speed Steel

EVO All/Iron XL INT (1957-1985)

Twin Cam 88/88B (2000-2004)

1) b. HD-39932-CAR

Spiral Flute

Carbide

EVO All/Iron XL INT (1957-1985)

Twin Cam 88/88B (2000-2004)

2) a. HD-39933-INT

Spiral Flute

High Speed Steel

Shovelhead Intake

1) b. HD-39933-INT-CAR

Spiral Flute

Carbide

Shovelhead Intake

3) a. HD-39933-EXH

Spiral Flute

High Speed Steel

Shovelhead Exhaust

1) b. HD-39933-EXH-CAR

Spiral Flute

Carbide

Shovelhead Exhaust

4) a. HD-41201

Spiral Flute

High Speed steel

Iron XL Exhaust (1957-1985)

1) b. HD-41201-CAR

Spiral Flute

Carbide

Iron XL Exhaust (1957-1985)

NOTE: Carbide reamers can be resharpened.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42313

CAM CHAIN TENSIONER UNLOADER

Twin Cam 88/88B

Removes cam chain tensioner pressure

from cam chain during disassembly

and reassembly.

1) HD-42313-1 Tensioner Unloader

2) HD-42313-2 Retaining Pin (1 pin)

HD-42314

CAMSHAFT/CRANKSHAFT

Twin Cam 88/88B

SPROCKET LOCKING TOOL

Locks camshaft/crankshaft sprockets

during disassembly & reassembly to

permit proper torquing.

HD-42325-A

CAMSHAFT NEEDLE BEARING

Twin Cam 88/88B

REMOVER & INSTALLER TOOL

Used to remove and replace the camshaft’s

two inner needle bearings.

1) HD-42325-3

Removal Collet

2) HD-42325-5

Plate Assembly

3) HD-42325-6

Installer

4) HD-42325-7

Installer Forcing Screw

5) HD-42325-8

Thumb Screw (4 required)

6) 10213

Hex Nut

7) 13324

Washer

8) 15427

Bearing

9) J-23444-A

Thread Lube

10) HD-52325-12 Removal Collet (1”)

11) HD-52325-13 Installer (1”)

HD-42928

CAMSHAFT NEEDLE BEARING

REMOVING & INSTALLING TOOL

FL, FLT

Used to remove and install camshaft needle bearings.

(1958-1999)

1) HD-42928-1 Plate

2) HD-42928-2 Remover

3) HD-42928-3 Installer

4) HD-42928-4 Thumb Screw (3 req’d)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-43419

GIZMATIC 3

Universal

Uses tungsten carbide cutters to machine the valve face.

This unique tool allows quick resurfacing of valves by

hand. The high and low spots common to traditional

valve grinding equipment are virtually eliminated.

Grinding valves leaves a crosshatch pattern on the valve

face which is not the optimum surface for valve-to-head

seating. The Gizmatic-3 leaves a concentric pattern on

the valve face. This is the best surface for proper valve

seating in the head. Use Gizmatic-3 for the valves and

the HD-35758-B Valve Seat Cutter Set for the heads.

HD-43644

CAMSHAFT REMOVER & INSTALLER

Twin Cam 88/88B

This three piece tool is used to remove and

install front and rear cylinder camshafts and

install bearings in the support plate.

1) HD-43644-1 Camshaft Remover/Installer

2) HD-43644-2 Bearing Support Plate

3) HD-43644-3 Bearing Installer

HD-46583

VALVE GUIDE INSTALLER

103 cu. in. Powertrains

Presses replacement valve guides to the correct

height in 103 cu. in. models.

HD-46584

VALVE GUIDE SEAL INSTALLER

103 cu. in. Powertrains

Installs replacement valve guide seals to the

correct installed height in 103 cu. in. models.

HD-47248

LOWER ROCKER BOX WRENCH

Twin Cam 88/88B

Permits easy access to fasteners when servicing

XL, Buell Models

the lower rocker box.

HD-47250

INTAKE MANIFOLD WRENCH

All Models

Used for easy access to remove and install the

intake manifold fasteners.

HD-47258

UPPER ROCKER BOX WRENCH

All Models

Permits easy access to fasteners with engine in

chassis when servicing the upper rocker cover.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-47941

CAMSHAFT LOCKING TOOL

Dyna Models

(2006 & Later)

Locks camshaft/crankshaft sprockets during

disassembly and reassembly to permit proper

torquing.

HD-47956

CAMSHAFT ASSEMBLY TOOL

Dyna Models

(2006 & Later)

HD-47956 is a three-piece tool including a 1.5"

Guide (HD-47956-1), a 1.35" Guide (HD-47956-2),

and a Support Plate (HD-47956-3). The tool is used

to hold the camshafts and secondary cam chain while

the cam support plate is installed on the camshafts.

HD-94438-79

HYDRAULIC LIFTER GAUGE

All Shovelhead Models

Used to check pushrods for correct adjustment.

HD-94802-36A

CAM GEAR SHAFT BUSHING

REAMER-.812 DIA.

(1969 & Earlier)

Used to fit cam gear shaft bushings.

HD-94803-67

REAR INTAKE CAMSHAFT COVER

BUSHING REAMER—1.125 DIA.

For reaming timer shaft bushings in gear case cover.

HD-94804-57

ROCKER ARM BUSHING REAMER-.555 DIA. XL

Used to line ream replacement rocker arm

bushings to size.

FLT

HD-94812-77A

PINION SHAFT BUSHING REAMER

XL Models

AND PILOT

(1977 & Later)

Reams pinion shaft bushing in gear cover.

1) HD-94812-1

Reamer .563 dia.

2) HD-94812-2

Pilot

(1977-1986)

3) HD-94812-87 Pilot (1987-Later)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-95632-79

CAM GEAR GAUGE PIN SET .105"

All Models

Used to select proper cam gear size and verify

color coding.

HD-96550-36A

VALVE LAPPING TOOL

All Models

Suction cup secures to valve head while

lapping.

HD-96796-47

VALVE SPRING TEST FIXTURE

All Models

Has adjustable platform for various length

springs. A tone device indicates when to read

scale. Used with torque wrench (not included).

HD-97102-81

VALVE LIFTER REMOVER

All Shovelhead Models

Simplifies removal of loctited hydraulic valves.

HD-97273-60

CAMSHAFT NEEDLE BEARING

XL Models

INSTALLER

(1957-1990)

Used to install camshaft needle bearings.

*Use with HD-33416 Driver Handle.

V-TWIN ENGINE/Gearcase

HD-44455

OIL LINE REMOVER/OIL LINE

Softail Models

RETAINER INSTALLER

(2000 & Later)

Removes oil lines and installs replacement

retainer clips.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Gearcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-94555-55C

PINION GEAR SHAFT NUT SOCKET

All Big Twins

(1954-1992)

Fits pinion gear nut which secures pinion to

gear shaft.

HD-94805-57

PINION SHAFT BUSHING REAMER AND

FLT, FX

TWO PILOTS

FL Models

Used to size pinion shaft gear case cover bushing

(1964 & Later)

on FL, FLT, FX and idler gear bushing on XL.

XL Models

1) HD-94806-57 .562 Dia. Reamer

2) HD-94815-58 Reamer Pilot

(1964 & later-FL, FLT and FX)

3) HD-94807-57 Reamer Pilot (XL)

HD-96295-65D

TIMING MARK VIEW PLUG

All Models

Clear plastic plug threads into crankcase timing

hole for accurate ignition timing with strobe

timing light.

HD-96830-51B

PINION GEAR PULLER AND COLLARS

All Big Twins

(1954 -1989)

Used to remove and install pinion gear.

1) HD-96831-51A Screw Assembly

2) HD-96836-57

Collar (G, XL, K, KH)

3) HD-96836-51

Collar (FL, FLT, FX)

4) HD-96832-51A Body

5) HD-96830-100 Nut

6) J-23444-A

Thread Lube

HD-96921-52C

OIL PRESSURE GAUGE SET

All Models

A complete oil pressure tester that includes

adapters for V-Twin applications. The tool checks

oil pump pressure under operating conditions.

Gauge is graduated 0-60 psi. Includes adapters:

1) HD-96921-100A Gauge Assembly

2) HD-96940-53

Banjo Bolt

3) HD-96921-120

Twin Cam 88B

4) HD-96921-110

Twin Cam 88

5) HD-96921-106

1/2-20 Threaded Adapter

6) HD-96925-58

XL (1986 to 1990)

7) HD-96940-52A

Banjo Bolt

8) HD-96921-104

Washer (2 req’d)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/Gearcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-96921-110

OIL PRESSURE GAUGE ADAPTER

Twin Cam 88

This tool is used with HD-96921-52B to accurately

check oil pressure.

HD-96921-120

OIL PRESSURE GAUGE ADAPTER

Twin Cam 88B

This tool is used with HD-96921-52B to accurately

check oil pressure.

HD-96925-58

OIL PRESSURE GAUGE ADAPTER

XL Models

(1986-1990)

This tool, when used with HD-96921-52B, will

allow the technician to connect the tool using

the threaded crankcase access hole.

HD-97080-77A

PINION SHAFT RACE INSTALLER

XL Models

(1977 - Early 1981)

Tool for installing inner race on pinion

gear shaft.

V-TWIN ENGINE/Fuel System

HD-33413-A

CARBURETOR IDLE ADJUSTMENT TOOL

All Models

Easily adjusts fast and slow idle setting without air

cleaner removal. HD-33413-1 replacement tip

& bit.

1) HD-33413-1A Replacement Tip

HD-35801

INTAKE MANIFOLD SCREW WRENCH

All Evolution Models

This extra long bolt wrench allows the technician

to remove and install the ¹⁄4" socket head cap

intake manifold screws quickly and easily without

having to remove vehicle components.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Fuel System cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41137

HOSE CLAMP PLIERS

All Models

For tightening band type metal clamps on fuel

and oil lines.

HD-41182

FUEL PRESSURE GAUGE

Fuel Injected Models

(1995¹⁄2 & Later)

HD-41182 is a 0-100 psi fuel pressure gauge.

It comes with a special adapter that attaches to

the fuel lines of injected models for injector and

system pressure diagnosis.

1) J-34730-16A 90° Hose End Fitting

HD-41185

HOSE CUTTING TOOL

All Models

This is universal hose cutting tool.

It has a replaceable blade and will

cut hose diameters up to 1".

(Replacement Blade HD-41185-1)

HD-44061

FUEL PRESSURE GAUGE ADAPTER

All Models

Used with the HD-41182 Fuel Pressure Gauge

to check fuel pressure with “quick connect”

fuel lines.

HD-47114

FUEL TANK CONSOLE ALIGNMENT RING

XL 1200 Custom Models

This tool is used with a fuel tank filler cap to align

the replacement console on the fuel tank.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE/

Fuel System cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-48030

FUEL INJECTION CLEANING KIT

All Fuel Injected Models

Clogged fuel injectors cause sluggish engine performance,

poor fuel economy and rough idle. This kit allows you to

easily correct these issues without replacing costly fuel

injectors. Use this as a money making tool during scheduled

maintenance procedures. Includes all adapters for Harley

and Buell Fuel Injected Models.

NOTE: Fuel Injector Cleaner NOT included in Kit. Order

HD-48030-10.

1) HD-48030-30

Quick Disconnect

2) HD-48030-40

Fuel Fitting

3) HD-48030-50

Fuel Return Line Plug (Female)

4) HD-48030-60

Fuel Return Line Plug (Male)

5) HD-48030-70

Removal Tool

6) HD-49182-1

Fuel Tank Adapter

7) HD-48030-20

Fuel Injector Cleaner Canister

HD-48030-10

FUEL INJECTION CLEANING FLUID

All Fuel Injected Models

Used with HD-48030 to clean clogged fuel injectors.

NOTE: This is not a fuel additive. Do not pour into

tank. Case of 12 cans. Use ¹⁄2 can per engine.

HD-94752-77A

CARBURETOR FLOAT GAUGE

All Models

For setting carburetor float level.

HD-97087-65B

HOSE CLAMP PLIERS

All Models

These hose clamp pliers are smaller

than HD-41137 and can be used

in those hard to get at places.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Primary Drive/Clutch

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-45676

SPROCKET SHAFT SEAL INSTALLER

XL Models

(2004 & Later)

Used with HD-42579 to install replacement seals

to the correct depth. Buell dealers received this

XB9/XB12 Firebolt

tool in the XB9R essential program and will not

be shipped again.

HD-33428-A

BIG TWIN 4-SPEED MAIN DRIVE

Big Twin

GEAR BEARING INSTALLER

4-speeds

(1979 & Later)

Used with arbor press. Installs bearing in

transmission case to correct depth without

FX, FLH

damaging components.

HD-34761

SPORTSTER 4-SPEED CLUTCH

XL Models

SPRING COMPRESSOR

(1984¹⁄2-1990)

Relieves diaphragm spring tension for removal

and installation.

HD-38362

SPORTSTER 5-SPEED

XL Models

SPROCKET LOCKING LINK

(1991-2003)

Locks engine sprocket and clutch shell for

Buell Models

sprocket and shaft nut and hub removal

(1995-2003)

and installation.

HD-38515-A

BIG TWIN/SPORTSTER CLUTCH DIAPHRAGM

1340 cc Models

SPRING COMPRESSOR

(1990-1997)

This tool is required for efficient servicing of the

XL Models

1340cc clutch. The compressor relieves spring

(1991 & Later)

pressure for disassembly during servicing.

Buell Models

1) HD-38515-1

Forcing Screw (1340cc)

(1995 & Later)

2) HD-38515-91 Forcing Screw (XL)

3) J-22825-BRG Bearing

4) J-23327-1

Bridge

5) J-28467-34

Handle

6) J-23444-A

Thread Lube

HD-41214

PRIMARY DRIVE LOCKING TOOL

All Big Twins

This tool is made from a special composition

plastic. It is used as a wedge type device to

hold the primary drive gear to allow the

technician to apply the proper torque without

damaging the primary gear.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Primary Drive/Clutch cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41496

MAIN DRIVE GEAR SEAL INSTALLER

All Models

(1994 & Later)

Used to install the large main drive gear seal.

HD-46283

PRIMARY DRIVE LOCKING TOOL

XL Models

(2004 & Later)

Securely locks the primary drive when removing

and torquing the motor sprocket and clutch hub

XB9/XB12 Firebolt

nuts with 38/57 ratios.

HD-47977

PRIMARY DRIVE LOCKING TOOL

Dyna Models

(2006 & Later)

Securely locks the primary drive when removing

and torquing the motor sprocket and clutch hub nut.

HD-48219

PRIMARY DRIVE LOCKING TOOL

FL/FX Models

(2007 & Later)

Securely locks the primary drive when removing

and torquing the motor sprocket bolt or clutch

hub nut.

HD-91042

CLUTCH HOLDING TOOL

XL Models

(1984 & Earlier)

When applying nut torque during reassembly

this tool is used to prevent the rotation of clutch

1340cc Models

shells and final drive sprockets (supersedes

(1984 & Later)

HD-97173-71 and HD-97175-55 clutch lock plates).

Used for early 1984 and earlier XL’s and late

1984 FL, FX and FLT’s.

HD-95650-42

MAINSHAFT STARTER CLUTCH AND

BEARING PULLER

One end used to remove mainshaft starter clutch,

other end for pulling mainshaft ball bearing.

HD-95960-52C

MULTI-PURPOSE PULLER

All Models

This tool supersedes HD-95960-52B &

HD-95960-41A. Pulls “wet clutch” using the

bolts from the clutch & pulls “dry clutch” using

clutch studs with standard nuts.

1) J-23444-A Thread Lube

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Primary Drive/Clutch cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-97178-71A

SPORTSTER 4-SPEED

XL Models

CLUTCH SPRING COMPRESSOR

(1971 & Early 1984)

Used to disassemble clutch.

(1983-1984)

1) HD-97182-71

Stud (2)

2) HD-95964-52

Screw Seat

3) HD-97179-100 Support

HD-97200-55A

SPORTSTER 4-SPEED

SPROCKET LOCKING LINK

Locks engine sprocket and clutch sprocket teeth

(1957-1990)

to prevent rotation when nuts are removed or

installed.

V-TWIN DRIVE/TRANSMISSION/Shifter

HD-96385-78A

FORK SHIFTER GAUGE

Big Twin

4-speeds

Used to set and align transmission shifter forks on

(Mid 1979 & Later)

plate-type shifters.

V-TWIN DRIVE/TRANSMISSION/

Transmission Case

B-45520

GEAR DETENT ASSEMBLY AID

XL Models

(2004 & Later)

Moves gear detent to permit crankcase reassembly.

Buell dealers received this tool in the XB9R essential

XB9/XB12 Firebolt

program and will not be shipped again.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-45847

CROSS PLATE

XL Models

(2004 & Later)

Used with HD-35316-A to remove and install the

mainshaft 5th gear and roller bearing from the

XB9/XB12 Firebolt

right crankcase. Buell dealers received this tool

in the XB9R essential program and will not be

shipped again.

J-5586-A

TRANSMISSION SHAFT RETAINING

RING PLIERS

Installs new retaining rings on transmission shafts

without damage to rings or shaft.

All 5-speed Models

HD-34733

BIG TWIN 4-SPEED TRANSMISSION

4-speeds

COUNTERSHAFT GEAR BEARING INSTALLER

Big Twin Transmission

(1977 & Later)

When used with an arbor press, this tool installs

both needle bearings within the countershaft

gear to the correct depth. For all mid-1977 and

later 4-speed Big Twin transmissions.

HD-34734

EARLY BIG TWIN 5-SPEED MAIN DRIVE

5-speeds

GEAR BEARING AND SEAL INSTALLER

(1980-1990)

When used with an arbor press, one end of this

tool installs both the needle bearing on the

transmission side of the gear and the bearing

seal on the clutch side. The other end installs the

needle bearing on the clutch side.

HD-34735

BIG TWIN 4-SPEED TRANSMISSION

All

MAIN DRIVE GEAR BUSHING REMOVER

Big Twin

AND INSTALLER

4-speeds

When used with an arbor press, this tool

removes and installs the main drive gear bushing

quickly and easily. For all Big Twin 4-speed

transmissions.

HD-34810

SPORTSTER 4-SPEED TRANSMISSION

XL Models

MAINSHAFT BEARING INSTALLER

(Late 1984-1990)

The tool consists of a pilot and driver head.

When used with universal Driver Handle

HD-33416 (not included), HD-34810 will align

and install bearing without damage to case or

bearing.

1) HD-34810-1 Driver Head

2) HD-34810-2 Pilot

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-34902-B

BIG-TWIN MAINSHAFT PRIMARY BEARING

Big Twin

RACE REMOVER AND INSTALLER

(Late 1984 & Later)

1) HD-34902-1

Extender Shaft

2) HD-34902-2

Installer Sleeve

3) HD-34902-3B Puller Plate (improved B version for durability)

4) HD-34902-7

End Cap

5) J-7830-5

Bridge

6) J-21686-12

Forcing Screw

7) J-23444-A

Thread Lube

8) RS-9104-775

6" Bolt (2 Req’d)

9) 10258

Washer (2 Req’d)

HD-35316-C

5-SPEED & 6-SPEED MAIN DRIVE

5-Speed Big Twin

GEAR BEARING REMOVER & INSTALLER

(1980 & Later)

This tool will install Main Drive Gear Bearings for

XL Models

1980 and later 5-speed transmissions and will

(1991 & Later)

also install and remove the Main Drive Gear

from its bearing for all 5-speed models. It does all

Buell Blast

this without having to remove the transmission

(2000 & Later)

case from the motorcycle saving you time

and money.

Buell XB9R Firebolt

(2003 & Later)

1) HD-35316-1

Installer Cup

2) HD-35316-2

Bearing Driver

6-Speed Models

3) HD-35316-3A Cross Plate (Big Twin)

(2006 & Later Dynas)

4) HD-35316-4A 8" Bolt

(2007 & Later FL/FX)

5) HD-35316-5

12" Bolt

6) HD-35316-7

Washer

7) HD-35316-91

Cross Plate (XL)

8) 217801

Bearing

9) J-23444-A

Thread Lube

10) B-43983

Cross Plate (Blast)

11) B-45847

Cross Plate (Firebolt, XL - 2004 & Later)

12) HD-35316-8

Bearing Driver (6-Speed)

13) HD-35316-9

Bearing Driver (6-Speed)

14) HD-35316-10

Pilot (6-Speed)

15) HD-35316-11

Receiver Cup (6-Speed)

16) HD-35316-12

Installer Cup (6-Speed)

HD-35820

EVOLUTION SPORTSTER

XL Models

GEAR SPACING TOOL

Evolution

(1986 - 1990)

Aligns transmission shafts when performing

gear spacing.

HD-37404

SPORTSTER COUNTERSHAFT

XL Models

GEAR SUPPORT PLATE

(1991-2003)

Properly supports countershaft 4th gear

during countershaft removal.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-37842-A

5-SPEED INNER AND OUTER MAIN DRIVE

Big Twin

GEAR NEEDLE BEARING INSTALLER

(1991 & Later)

Installs inner and outer mainshaft 5th gear

XL Models

needle bearing to correct depth.

(1991 & Later)

HD-39151

SPORTSTER SHIFT DRUM RETAINING

XL Models

RING INSTALLER

5-Speeds

(1991-2003)

Installs shift drum snap rings.

HD-39618

TRANSMISSION SHIFT PAWL ADJUSTER

5 Speed

(1992¹⁄2 - 2000)

Two pieces make up this tool. One is to loosen

the jam nut on the pawl adjuster, the other adjusts

the shifter pawl.

1) HD-39618-1

2) HD-39618-2

HD-41184

FINAL DRIVE TOOL

All Big Twin Models

(Belt Driven)

The Final Drive Tool HD-41184 is the

(1980 & Later)

one tool every technician must have.

It holds the Final Drive Sprocket so that

the technician can apply the proper torque

to the nut.

HD-41405

MAIN DRIVE GEAR SEAL INSTALLER

All 1340cc Models

5 Speed Models

HD-41405 is a two piece tool. It consists of

a seal protector and a seal driver. This tool

will install the main drive gear seal to the

proper depth without requiring removal

of the main drive gear from the mainshaft.

HD-42465

TRANSMISSION SHIFT PAWL ADJUSTER

FLSTS Heritage

Springer Models

Two pieces make up this tool. One to loosen

(1997 - 1999)

the jam nut on the pawl adjuster the other

adjusts the shifter pawl.

1) HD-42465-1¹⁄4" Pawl Wrench

2) HD-42465-2¹¹⁄16" Pawl Wrench

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-46282

FINAL DRIVE SPROCKET LOCKING TOOL

XL Models

(1991 & Later)

Secures belt sprocket when torquing sprocket

nut. Supersedes HD-42321. Also works on 1991

to 2003 XL models.

HD-46285

TRANSMISSION FIXTURE

XL Models

(2004 & Later)

Supports transmission shafts during assembly

into left crankcase.

XB9/XB12 Firebolt

1) HD-46285-1 Fixture Base

2) B-43985-1

Remover

3) B-43985-3

Installer

4) B-43985-4

Guide

HD-46288

MAINSHAFT LOCKNUT WRENCH

XL Models

(1991 & Later)

New short design removes and installs left-hand

thread mainshaft locknut without wrench slippage.

This short version is better suited for the Sportster

than the longer Big Twin tool, HD-94660-37B.

HD-47855

MAIN DRIVE GEAR NEEDLE

Buell Models

BEARING INSTALLER

(2006 & Later)

(except Blast)

Installs inner and outer main drive gear

needle bearings to correct depth.

XL Models

(2006 & Later)

HD-47856

MAIN DRIVE GEAR SEAL INSTALLER

Buell Models

(2006 & Later)

This is a six-piece tool including an installer

(except Blast)

(HD-47856-1), a pilot (HD-47856-2), two adapters

(HD-47856-3 & HD-47856-4), a nut (HD-47856-6)

Dyna Models

and a Crow's Foot Wrench (HD-47856-7). This tool

(2006 & Later)

is used to install the large main drive gear seal.

XL Models

(2006 & Later)

FL/FX Models

(2007 & Later)

HD-47910

MAINSHAFT LOCKNUT WRENCH

Dyna Models

(2006 & Later)

Removes and installs new larger right-hand

thread mainshaft locknut.

FL/FX Models

(2007 & Later)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-47932

MAIN DRIVE GEAR NEEDLE

Dyna Models

BEARING INSTALLER

(2006 & Later)

Installs inner and outer main drive gear

needle bearings to correct depth.

HD-47933

MAIN DRIVE GEAR SEAL INSTALLER

Dyna Models

(2006 & Later)

This tool will install the small main drive gear seal

to the proper installed depth without requiring

removal of the main drive gear from the mainshaft.

HD-94660-37B

MAINSHAFT LOCKNUT WRENCH

1340 Models

(1984-1999)

This tool has been redesigned to accommodate

the longer mainshafts specified for 1984 and

Twin Cam 88/88B

later Big Twins. The two-piece design (pilot and

(2000 & Later)

wrench body) allows the technician to easily

remove the left hand thread mainshaft locknut

without wrench slippage.

1) HD-94660-1A Wrench Body

2) HD-94660-2

Pilot

V-TWIN ELECTRICAL

HD-23738-A

MITY-VAC^® HAND PUMP

All Models

Our most economical yet durable model. High

impact PVC; a self-lubricating, maintenance-free,

sealed, non-corrosive unit. Pumping rate of one

cu. in./stroke and attains a vacuum of 25 inches

of mercury in a few seconds.

HD-25070

HEAT GUN

All Models

This heat gun is universal and can be used

for many functions. It is especially handy

for sealing the silicone filled terminals that

are now being used to provide a waterproof

connection in crucial areas.

(Use with HD-41183 shown on page 34)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-26792

TEST SPARKPLUG

All Models

The HD-26792 checks for spark output without

removing spark plug from the engine.

HD-33813

INDUCTIVE TIMING LIGHT

All Models

Accurately times ignition systems. Features

a metal covered inductive pickup with a

heat resistant covering over the lead wire

for durability.

HD-35500-B

DIGITAL MULTIMETER (Fluke 23)

All Models

This multimeter provides the accuracy and features

of more expensive meters plus the convenience of

autoranging. Simply set the rotary switch to volts or

resistance and the HD-35500-A automatically sets the

required range.

HD-41334 RPM Inductive Pick-up

(optional accessory)

HD-35616-210

TEST LIGHT

All Models

Non-powered test light for voltage and continuity

checks. Banana jacks allow for easy connection to

terminal adapters in HD-41404-A Test Connector Kit.

HD-38125-6

PACKARD TERMINAL CRIMP TOOL

All Models

(1994 & Later)

This crimping tool is used for the sealed crimp

style Packard terminals. Instructions for use are

included with the tool.

HD-38125-7

PACKARD TERMINAL CRIMPER

All Models

(1994 & Later)

This crimping tool is used for the

non-sealing Packard terminals.

Dies for crimping are for A thru E.

Instructions for use are included.

HD-38125-8

PACKARD CRIMPING TOOL

All Models

(1994 & Later)

This crimping tool is used for the

non-sealing Packard terminals

F and G. Instructions included.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-38625

CRUISE CONTROL TEST HARNESS

FL Ultra Model

(1989-1992)

Use to diagnose cruise control.

HD-39448-LNR

CB MICROPHONE & TRANSCEIVER

All Models with CB

LOAD DEVICE - LOANER TOOL

(1993-1997)

(This tool is no longer available for purchase.

It has been set up to loan as a service for

Harley-Davidson dealers.)

This tester is used in the diagnosis of CB pod

or transceiver failures. Includes CB Microphone

and Load Device.

HD-39448-3

CB POD ADAPTER

All Models with CB

(This tool is no longer available for purchase.

(1993-1997)

It has been set up to loan as a service for

Harley-Davidson dealers.)

This adapter is necessary to diagnose 1993 and

later CB radios. Used with HD-39448.

HD-39617

FLUKE AC/DC CURRENT PROBE

All Models

Used with HD-35500-A, HD-39978 & HD-39200

to measure current draw.

400A DC/400A AC

600 Volts Cat III

Output: 1 millivolt per ampere

HD-39621-A

TERMINAL REPAIR KIT

All Models

This kit includes a wide variety of replacement

Amp terminals and two special terminal release

tools, HD-39621-27 and HD-39621-28. For

terminal crimping use HD-38125-7 (not included).

HD-39621-28

PIN TERMINAL TOOL

All Models

HD-39621-27

SOCKET TERMINAL TOOL

Simplifies removal of Amp pin & socket type

terminals from terminal housing. Both included

in HD-39621-A Repair Kit.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-39965

DEUTSCH TERMINAL CRIMP TOOL

All Models

This terminal crimping tool is specifically

designed to crimp the Deutsch connectors

that are now being used on all Harley-Davidson’s.

HD-39969

ULTRA-TORCH

All Models

Miniature butane torch HD-39969 can be used with

the shrink attachment for the new splice connectors.

Uniformly heats connectors all the way around to

insure a good seal.

HD-39978

DIGITAL MULTIMETER

All Models

(FLUKE 78)

The Fluke 78 provides many of the same features

as the more expensive Fluke meters at an

affordable price. You can measure frequency,

RPM, duty-cycle, dwell (direct reading),

temperature and Min/Max.

HD-41334 RPM Inductive Pick-up

(optional accessory).

HD-41183

HEAT SHIELD ATTACHMENT

All Models

This is an attachment that is designed

to be used in conjunction with the HD-25070

heat gun shown on page 31 for providing a

uniform heat source for sealing the new

silicone filled terminals.Its spoon shaped design

directs heat around the terminal to provide a

good flow of silicone.

HD-41334

RPM INDUCTIVE PICKUP

All Models

Allows Fluke Multimeter to be used

for RPM readings.

HD-41354

SPEEDOMETER TESTER

All Models with

Electronic Speedometers

This speedometer tester plugs into

the harness and can be used to read

inputs and outputs from the electronic

speedometer. It can also test the

calibration of the unit.

233570 Replacement Cable Assembly

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41475

DEUTSCH TERMINAL REPAIR KIT

All Models

The HD-41475 is a complete set of Deutsch

terminals used on Harley-Davidson vehicles

organized in durable storage case

1) HD-41475-100

Flat Blade L-Hook

HD-41609

AMP MULTI-LOCK CRIMPER

All Models with

Multi-Lock Terminals

The HD-41609 is used to crimp the

(1996 & Later)

Multi-lock terminals.

HD-41771

ALTERNATOR ROTOR REMOVER & INSTALLER FL Ultra

(1997 - 2006)

This tool removes and installs the alternator

rotor on the FL Ultra model.

Dyna Police

Models FXDP

(2002-2004)

HD-42376

BATTERY LOAD TESTER

All Models

A versatile volts-amps-load tester made especially

for troubleshooting power systems on motorcycles.

Inlcudes HD-42388 Battery Load Tester Stand.

HD-42879

ELECTRICAL CRIMP TOOL

(1998 & Later)

This crimper is used for the Deutsch Solid

Barrel terminals.

HD-44608

RADIO BREAKOUT BOX

FL Radio

Equipped Models

This tool is designed to perform circuit diagnosis

(1998 & Later)

on the radio system.

HD-44695

TERMINAL CRIMPER

All Models Equipped

With Fuel Gauges

This crimper is used for the smaller

(2000 & Later)

multi-lock terminals.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45928

TERMINAL REMOVER

All Harley Models

Removes new Micro Pack 64 terminal from

connector without damage to connector body.

HD-45929

TERMINAL CRIMPER

All Harley Models

Securely crimps new Micro Pack 64 terminals

for wire harness repair procedures.

HD-45961

IGNITION SWITCH CONNECTOR REMOVER

(2003 & Later)

Removes connector without damage to the switch.

VRSC

(2002 & Later)

HD-45962

IGNITION SWITCH ALIGNMENT TOOL

(2003 & Later)

Aligns switch for installation.

VRSC

(2002 & Later)

HD-46601

BREAKOUT BOX ADAPTERS

XL & FX Models

(2004 & Later)

Used to connect HD-42682 Breakout Box

to speedometer and tachometer for

diagnostic service.

HD-47853

IGNITION SWITCH WRENCH

Dyna Models

(2006 & Later)

Used to remove and install new style

ignition switch.

HD-47918

ADVANCED AUDIO SYSTEM BREAKOUT BOX FL Models

(2006 & Later)

Designed to perform circuit analysis on new

Advanced Audio System.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-48037

SWR METER ADAPTERS

FL Models

(2003 & Later)

These adapters allow connection of SWR Meter

with PL-259 connectors to mate with the TNC

connector used on 2006 models.

HD-48053

ELECTRICAL SYSTEM ANALYZER

All Models

WITH WIRELESS PRINTER

Electrical Tester used for warranty reimubursement

on batteries in US and Canada. Also used to test the

starting and charging systems of the motorcycles.

1) HD-48053-10

Electrical System Analyzer w/o Wireless Printer

2) HD-48053-20

Wireless Printer

3) HD-48053-30

Replacement Test Leads

4) HD-48053-40

Printer Mounting Bracket (not pictured)

5) HD-48053-50

Rubber Protective Boot (not pictured)

6) HD-48053-60

Battery Warranty Bags

HD-48114

TERMINAL REMOVER

All Models

(2007 & Later)

Removes Molex terminal from connector without

damage to connector body.

HD-48119

TERMINAL CRIMPER

All Models

(2007 & Later)

This crimper is used for Molex terminals.

HD-94465-81

IGNITION TEST ADAPTER

All Models

(1980 & Later)

Connects into wiring harness for ignition system

troubleshooting using a volt/ohm meter.

HD-95715-19C

GENERATOR GEAR PULLER

Removes generator drive gears.

1) HD-95635-46

Claw puller

2) HD-95636-46

Center Cap

3) HD-95637-46A Bearing Separator

4) J-23444-A

Thread Lube

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ELECTRICAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-96910-35

MOTORCYCLE BATTERY HYDROMETER

All Models

For testing battery state of charge.

V-TWIN ENGINE MANAGEMENT

HD-34730-2C

INJECTOR TEST LIGHT

Fuel Injected Models

(1995¹/2 & Later)

This test light plug directly into the

injector harness connector. It has

an LED that will flash and confirm

that you are receiving voltage to the

injector.

HD-41197

DIAGNOSTIC CODE LIGHT

Fuel Injected Models

(1995¹/2 to 2001)

This diagnostic code light plugs into the

diagnostic connector of fuel injected models.

It is used to read diagnostic trouble codes.

HD-41197 has an LED that will flash at specific

intervals when connected to the bike. These flashes

must be counted by the technician to determine

the individual codes.

HD-41198

BREAK-OUT BOX

Fuel Injected Models

(1995¹/2 to 2001)

This tool is designed to perform circuit diagnosis

on ECM controlled engine management systems.

It plugs directly into the 35 pin ECM connector

and allows diagnosis of the wiring harness

without probing wires with sharp objects. Hooks

in line so that the motorcycle can be run during

testing. Connections can be tested, as well as

wiring harness integrity. Use with a DVOM, not

included.

HD-41199-3

ISC TEST LIGHT

Fuel Injected Models

(1995¹/2 to 2001)

This test light plugs directly into the

ISC connector. It has a red and a green

LED that will flash to determine that the

proper voltage is reaching the ISC Actuator.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE

MANAGEMENT cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41298-A

FUEL TANK PLUGS

Fuel Injected Models

(1995¹/2 to 2001)

Tool number HD-41298-A consists of two

threaded plugs with washers. These

plugs are used to stop the leakage of

fuel from the gas tank when it is

removed for service.

HD-41320

FUEL INJECTOR PULLER

Fuel Injected Models

(1995¹/2 to 2001)

This specially designed fuel injector puller

is used to remove the injectors from the

induction module.

HD-41325-D

SCANALYZER

Fuel Injected Models

(1995¹/2 to 2007)

The first scan tool ever developed for

Harley-Davidson Motorcycles. HD-41325-D

XL Sport

plugs into the diagnostic connector and

(1998 & 2003)

allows you to read error codes and perform

diagnostic tests.

1450 Carburated Models

(1999 to 2006)

Includes:

509582

Scanalyzer

HD-42921-B

Cable

HD-41325-95C Cartridge

HD-41325-4

User Manual

HD-41325-5

Storage Case

Optional Accessories:

HD-41325-25

Printer Cable

HD-41325-26

Printer w/o Cable

HD-41325-29

Printer Ribbon

HD-41325-30

Printer Paper

212535

Scanalyzer to PC Cable (20’)

HD-41325-95C

SCANALYZER SOFTWARE CARTRIDGE

Fuel Injected Models

(1995¹/2 to 2003)

This cartridge updates the Scanalyzer tester to

work on all 2001 and prior model year vehicles.

XL Sport

(1998 to 2003)

Included with HD-41325-D

HD-41402

IGNITION COIL TEST LIGHT

Fuel Injected Models

(1995¹/2 to 2001)

This test light plug directly into the ignition

coil connector. It has flashing LED’s that assist

the technician by determining if proper voltage

is being received by the ignition coil.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE

MANAGEMENT cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41404-B

TEST CONNECTOR KIT

Fuel Injected Models

(1995¹/2 & Later)

This test connector kit includes several

jumper wires and probe connectors for

use with a DVOM (not included) to test

connector and wiring harness integrity.

Includes the following adapters:

J-35616-20

4 Stackable Banana Jack Patch Cords

J-35616-22A

3 Pieces 150 METRI-PACK Male (Gray)

J-35616-23

3 Pieces 150 METRI-PACK Female (Gray)

J-35616-24A

3 Pieces 280 METRI-PACK Male (Purple)

J-35616-25

3 Pieces 280 METRI-PACK Female (Purple)

J-35616-26

2 Pieces MICRO-PACK Male (Brown)

J-35616-27

2 Pieces MICRO-PACK Female (Brown)

J-35616-48

2 Pieces 630 METRI-PACK Male (Red)

HD-41404-10

3 Pieces DEUTSCH 1060-16-0122 Male (Black)

HD-41404-11

3 Pieces DEUTSCH 1062-16-0122 Female (Black)

HD-41404-46

2 Pieces 480 METRI-PACK Male (Dark Blue)

HD-41404-15

2 Pieces AMP Male (Orange)

HD-41404-20

2 Pieces MOLEX Male (Light Blue)

HD-41538

CHECK VALVE REMOVER & INSTALLER

All Fuel Injected Models

This tool removes and installs check

valves from fuel injected engines.

HD-42682

BREAKOUT BOX

Fuel Injected. Models

(1998 & Later)

This tool is designed to perform circuit diagnosis

on Sportster engine management systems.

HD-42921-B

SCANALYZER CABLE

Softail Models

(2001 & Later)

The Scanalyzer cable is used with the Scanalyzer

to communicate with the vehicle’s electronic

Fuel Injected Models

control module. Included with HD-41325-D.

(1995¹/2

& Later)

XL Sport

(1998-2003)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-TWIN ENGINE

MANAGEMENT cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42962

BREAK-OUT BOX ADAPTER

XL Models

(1998 & Later)

This tool is used with the HD-42682

(except Sport)

Breakout Box. These adapters permit

Breakout Box interface with XL Custom

and standard 1200/883 models.

HD-43876

BREAK-OUT BOX

Softail Models Fuel

Injected and Carburated

This tool is designed to perform circuit diagnosis

(2001 & Later)

on ECM controlled engine management systems.

HD-44687

IGNITION COIL CIRCUIT TEST ADAPTER

All Models

(2001 & Later)

Used with the Breakout Box (HD-43876) and

Injection Test Light (HD-34730-2C) to diagnose

the coil circuit.

HD-44720

TSSM ADAPTER CABLE

All Models equipped

with TSSM

Use with Digital Technician to diagnose

Turn Signal Security Module.

V-ROD CHASSIS

B-42571

FORK SEAL DRIVER AND

VRSCR Models

DUST BOOT INSTALLER

M2 Cyclone Models

Used to install the 45mm front fork seal

(1997 & Later)

squarely into the fork housing bore without

damage to the polished fork shaft surface

2005 XB

and without nicks to the seal lip. Tool reverses

(except XB12)

for dust cover installation.

HD-45305

FORK SEAL DRIVER

VRSC Models

Used to install the 45mm front fork seal

squarely into the fork housing bore without

damage to the polished fork shaft surface

and without nicks to the seal lip. Tool reverses

for dust cover installation.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD CHASSIS cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45968

FAT JACK

VRSC, FLH, FXE,

and Softail Models

This scissors jack easily raises both the front and

rear of the bike for wheel and suspension service.

Its extra-wide 16"L x 10"W deck gives greater

stability during lifting. Height is 13" fully extended.

Collapses to just 3-1/2" to fit under low ground

clearance frames. Features a high quality rubber

non-skid pad and gold-zinc finish.

HD-45969

REAR WHEEL STAND

VRSC Models

Place under swingarm to lift bike for rear wheel and

suspension service. Can also be used in showroom

to add stability and support to bikes that customers

may sit on. Gold-zinc finish. Removable handle

conveniently stores on the frame of the stand.

HD-47175

SWINGARM BEARING & BUSHING

VRSC Models

REMOVER & INSTALLER

Removes and installs both the spherical bearing

and bushing on 2005 swingarms.

HD-47176

SWINGARM ASSEMBLY GUIDE

VRSC Models

Supports external spacer during swingarm

pivot shaft installation.

HD-47852

INNER FORK NUT REMOVER/INSTALLER

VRSCR Models

Used to remove and install the inner fork nut in

the front fork assembly.

HD-48287

TRIPLE TREE WEDGE

VRSCR Models

Spreads triple tree to allow installation and

removal of painted fork tubes without scratching.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/General

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42310-40

ENGINE CRADLE

VRSC Models

Adapts the V-Rod engine to either the HD-42310

Bench Top Engine Stand or the HD-43646 Rolling

Engine Stand. The engine can then be rotated in

various positions for service.

HD-43646-50

ROLLING ENGINE STAND WIDE SPAN LEG

All Models

Use to update HD-43646 Stand with a longer leg

for added stability when servicing V-Rod Revolution

engine. Updates HD-43646 to -A version.

HD-45317-A

ENGINE ASSEMBLY SUPPORT FIXTURE

VRSC Models

Supports entire engine assembly for removal

VRSCR

and installation into chassis.

Includes HD-45317-10 VRSCR Adapter.

V-ROD ENGINE/Cooling

HD-23688

COOLANT TESTER (F)

VRSC Models

Used to determine freeze protection rating of

cooling system in degrees Fahrenheit.

HD-26568

COOLANT TESTER (C)

VRSC Models

Used to determine freeze protection rating of

cooling system in degrees Centigrade.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/Cooling cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-29545-6A

FLUORESCENT ADDITIVE (COOLANT)

VRSC Models

Added to coolant and circulated through engine.

Fluorescent dye additive glows under a black

light at point of external leakage. This dye has

no impact on the chemical properties and cooling

efficiency of the coolant. Used with Black Light

Leak Detectors. Improved additive shows brighter

under black light. (6) 1-oz. bottles.

HD-45307

THERMOSTAT REMOVER/INSTALLER

VRSC Models

Compresses spring and securely engages

thermostat during removal and installation

from housing without damage to thermostat.

HD-45335

COOLANT SYSTEM PRESSURE TESTER

VRSC Models

Used to pressurize engine coolant system

to check for and locate source of leakage.

Also pressure tests radiator cap.

V-ROD ENGINE/Cylinder Head & Cylinder

HD-39782-13

CYLINDER HEAD SUPPORT ADAPTER

VRSC Models

(INTAKE)

Supports cylinder head when removing and

installing intake valve guides. Included in

HD-39782-A Cylinder Head Support Stand Set.

HD-39782-14

CYLINDER HEAD SUPPORT ADAPTER

VRSC Models

(EXHAUST)

Supports cylinder head when removing and

installing exhaust valve guides. Included in

HD-39782-A Cylinder Head Support Stand Set.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/

Piston & Connecting Rod

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45313-B

CYLINDER LINER REMOVER/INSTALLER

VRSC Models

Used to remove and install cylinder liners

without damage to the liner, crankcase and

water jacket 0-rings.

1) HD-45313-1

Installer

2) HD-45313-A-2 Remover

3) HD-45313-A-3 Bridge

4) HD-45313-4

Forcing Screw

5) 217945

Bearing

6) HD-45313-6

1250 cc Installer

7) HD-45313-7

1250 cc Remover

HD-45333

CYLINDER HEAD HOLDER

VRSC Models

Supports cylinder head for valve train servicing.

HD-45653

TOP DEAD CENTER POSITIONING TOOL

VRSC Models

Threads into the spark plug hole and contacts

top of piston to position crankshaft assembly

at top dead center.

HD-47189

PISTON PIN CLIP INSTALLER

VRSC Models

Installs new style piston pin clips.

HD-96333-105

PISTON RING COMPRESSOR

VRSC Models

Used to compress the piston rings to allow

installation of piston into cylinder bore without

damage to engine components. Included with

HD-96333-51E Piston Ring Compressing Tool.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/

Flywheel & Crankcase

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45306

CRANKSHAFT LOCKING PIN

VRSC Models

Allows precise positioning of piston and

crankshaft assembly at top dead center

for camshaft to crankshaft timing

synchronization.

HD-45311

COUNTERBALANCER ALIGNMENT PIN

VRSC Models

Used to position counter balancer in

correct alignment with crankshaft during

engine assembly.

HD-45314-A

CRANKSHAFT ROTATING WRENCH

VRSC Models

Securely keeps crankshaft from turning while

torquing the alternator rotor bolt. Also used to

rotate the engine during valve lash adjustment.

HD-45316

CRANKSHAFT ASSEMBLY RETAINER

VRSC Models

Securely holds the crankshaft on the engine

crankcase when the case is split in half.

HD-45490

BALANCER BEARING

VRSC Models

REMOVER/INSTALLER TOOLS

Removes and installs balancer bearings

without damage to the balancer assembly

or the bearings.

1) HD-45490-1

Puller Cup

2) HD-45490-2

Puller Adapter

3) HD-45490-3

Inner Bearing Installer

4) HD-45490-4

Inner Race Bearing Installer

5) HD-45490-5

Installer Pilot

6) HD-45490-6

Outer Bearing Installer

7) 509274

Forcing Screw

8) 15427

Thrust Bearing

9) 208213

Nut

HD-46582

COUNTERBALANCER BEARING &

VRSC Models

INNER RACE REMOVER & INSTALLER

Removes the outer counterbalancer bearing and race

for inspection and installs the replacement parts.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/

Flywheel & Crankcase cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-46503

OIL LINE REMOVER TOOL

VRSC Models

Removes new style oil lines from crankcase

without damage to oil line and fitting.

HD-47180

CRANKSHAFT LIFTING TOOL

VRSC Models

Seperates crankshaft from upper crankcase to

permit replacement of main bearings without

top end disassembly.

V-ROD ENGINE/Camshaft,

Valves & Valve Train

HD-35758-50

VALVE SEAT CUTTER SET

VRSC Models

Used with the HD-35758-B Neway Valve Seat Cutter

Set to recondition and reface valve seats in the

VRSC V-Rod engine. Included in HD-35758-B Kit.

HD-35758-50 includes:

HD-35758-51 6mm Pilot

HD-35758-53 Intake Seat Cutter, 1¹⁄4" diameter, (31˚x 46˚)

HD-35758-54 Exhaust Seat Cutter, 1¹⁄2" diameter, (70˚)

HD-45303

SHIM STORAGE CASES

VRSC Models

Used to conveniently store and organize

valve tappet shims. Each compartment is

labeled with the shim part number and

metric size. Includes 2 Cases. Shims

available through Harley-Davidson Parts

& Accessories. Shims not included with

storage cases.

HD-45312

CAM CHAIN TENSIONER GUIDE PIN

VRSC Models

REMOVER/INSTALLER

Removes and installs cam chain

tensioner guide pins.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45319

VALVE GUIDE REAMER (6mm)

VRSC Models

Reams intake and exhaust valve guides

to correct pre-honed diameter.

HD-45320

VALVE GUIDE REMOVER/INSTALLER (6mm)

VRSC Models

Removes worn guides and precisely installs

replacement 8mm guides to correct

installed height.

HD-45321

VALVE GUIDE FLEX HONE (6mm)

VRSC Models

Hones the intake and exhaust valve guides

to the correct surface finish for proper valve

stem-to-guide fit and lubrication.

HD-45322

VALVE GUIDE SEAL INSTALLER

VRSC Models

Installs valve guide seals to correct position

on valve guide without damage to the seal.

HD-45334

SECONDARY CHAIN MEASURING TOOL

VRSC Models

Tensions the front cylinder secondary cam

chain to measure chain stretch.

HD-45491

TAPPET COMPRESSING TOOL

VRSC Models

Compresses valve tappets for shim replacement

and valve train disassembly and assembly.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ENGINE/Camshaft,

Valves & Valve Train cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-47181

VALVE LASH FEELER GAUGE SET

VRSC Models

Measures for proper valve clearance.

HD-47181-1 Intake Gauge

HD-47181-2 Exhaust Gauge

Blades are replaceable:

HD-47181-195 Intake Gauge Blade (.195mm)

HD-47181-240 Intake Gauge Blade (.240mm)

HD-47181-295 Exhaust Gauge Blade (.295mm)

HD-47181-345 Exhaust Gauge Blade (.345mm)

V-ROD ENGINE/Gearcase

HD-45300

OIL PRESSURE SENDING UNIT

VRSC Models

REMOVER/INSTALLER

Allows access to oil pressure sending unit

for removal and installation to allow the HD-45308

Oil Pressure Gauge and HD-45309 Adapter to be

installed for oil pressure readings.

HD-45308

OIL PRESSURE GAUGE

VRSC Models

This new gauge has a maximum pressure

limit of 160 psi for measuring the higher

pressure output of the VRSC engine.

Used with HD-45309 Adapter (not included).

HD-45309

OIL PRESSURE GAUGE ADAPTER

VRSC Models

Required to adapt fitting on end of

HD-45308 Oil Pressure Gauge to

sending unit hole in case.

HD-45310

LOWER CRANKCASE ALIGNMENT DOWELS

VRSC Models

Necessary to align lower crankcase halves

when assembling engine.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD DRIVE/

TRANSMISSION cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45331-A

FINAL DRIVE SPROCKET FLANGE

VRSC Models

LOCKING TOOL

Engages into final drive sprocket flange and

belt pulley during removal and installation

of final drive sprocket nut. This redesigned

version fits both past and current style flanges.

HD-45332

FINAL DRIVE SPROCKET LOCKING

VRSC Models

DEVICE INSTALLER

Installs sprocket nut locking device.

HD-45337

SHIFT SHAFT SEAL INSTALLER

VRSC Models

Installs seal to correct position on the shaft

without damage to seal lip.

HD-45338

SHIFT LEVER SUBSTITUTE

VRSC Models

Permits shifting of transmission through

each gear to check for proper operation

before assembly of transmission.

HD-45339

SHIFT MECHANISM/DETENT RETRACTOR

VRSC Models

Allows easy installation of shift drum without

damage to components.

1) 18657 Nylon Strap (Not Shown)

HD-45654

CLUTCH HUB ALIGNMENT TOOL

VRSC Models

Enables easy assembly of clutch installation

to input shaft.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

V-ROD ELECTRICAL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45304

ALTERNATOR STATOR COVER

VRSC Models

REMOVER/INSTALLER TOOL

Removes and installs the alternator stator cover

and stator as an assembly preventing any

contact or damage from the alternator rotor.

1) HD-45304-1 Plate

2) HD-45304-2 Forcing Screw

HD-45315

ALTERNATOR ROTOR REMOVER

VRSC Models

Removes the alternator rotor from the

crankshaft taper.

HD-45325

JUMPER HARNESS

VRSC Models

Adapts HD-42682 Breakout Box for use to

interface and diagnose the instrument cluster.

BUELL CHASSIS

B-35316-5

SWINGARM BEARING RACE INSTALLER

All Models

B-35316-5 is used with special service tool

HD-39302-A to draw the replacement outer

races into place when doing swingarm service.

The threaded rod included with HD-39302-A is

not long enough for swingarm race replacement.

Using this tool makes Timken bearing race

installation fast and easy.

B-41174

REAR WHEEL SUPPORT STAND

All Models

The rear wheel support stand B-41174 has

wheels attached to it so that you can roll

the stand up under the swingarm. The rubber

coated pads swivel and are spring-loaded. The

stand gets the rear wheel off the ground for tire

changes, brake work, vehicle transport, etc.

1) B-41174-2

Replacement Pads

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL CHASSIS cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-41175

REAR SWINGARM BEARING

S1/S2 Thunderbolt

ADJUSTMENT TOOL

(1995-96)

This tool is used to properly adjust the rear

swingarm bearing preload.

B-41176

FRONT FORK BUSHING & SEAL INSTALLER

S1/S2/S3 Thunderbolt

(1995-98)

This is a dual function tool. One side is used to

install the fork seal to the proper depth and the

other side is used to install the bushing to the

proper depth on the front fork.

B-41177

FRONT FORK TUBE HOLDER

All Models

This tool is used along with a vise to hold the

front fork leg firmly during repair without

causing damage to the fork assembly.

B-41178-A

REAR SHOCK COMPRESSOR ADAPTER

All Models

(1995-1998)

B-41178-A is used with an arbor

press to compress the spring

of the rear shock sufficiently for

disassembly and removal.

B-42079

CALIPER PISTON REMOVAL TOOL

All Models

(1995-1997)

The Caliper Piston Removal Tool will free the

brake pistons from both caliper halves on all

Buell motorcycles. With the use of low pressure

shop air and the B-42079, brake caliper

pistons can be removed in minutes.

B-42571

FORK SEAL DRIVER AND

M2 Cyclone Models

DUST BOOT INSTALLER

(1997 & Later)

This is a dual function tool. One side is

VRSCR

used to install the fork seal to the proper

depth and the other side is used to install

05 XB except XB12

the dust boot to the proper depth on the

front fork assembly.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL CHASSIS cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-42887

BRAKE PISTON REMOVER

All Models

(1998 & Later)

Simply slide the B-42887 pliers into the

opening of the brake piston. The tool will

grab the inside of the piston without

damaging the caliper or the piston.

B-43721

FORK SEAL DRIVER

X1 Lightning &

S3 Thunderbolt

Used to install the fork seal to the

(1999 & Later)

proper depth.

03-04 XB Models

05 XB12Scg

B-43895

REAR SHOCK SPANNER WRENCH

X1 Lightning &

S3 Thunderbolt

Used to adjust the rear shock to proper

(1999 & Later)

suspension tension.

B-43991

FORK SEAL DRIVER

Blast Models

(2000 & Later)

Used to install the fork seal and

bushing to the proper depth.

B-43993

WHEEL BEARING REMOVER & INSTALLER

Blast Models

(2000 & Later)

Used with HD-44060 to remove and install

sealed wheel bearings in both front &

rear wheels.

1) B-43993-1 Remover Collet, Front Bearing

2) B-43993-2 Remover Collet, Rear Bearing

3) B-43993-4 Backing Plate

4) B-43993-5 Bearing Installer, Front Bearing

5) B-43993-6 Bearing Installer, Rear Bearing

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL CHASSIS cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-43993-50A

WHEEL BEARING REMOVER/INSTALLER KIT

XB9/XB12 Firebolt

Used with HD-44060 to remove and install

Blast Models

sealed wheel bearings in both front & rear

(2000 & Later)

wheels. Includes custom storage case for

B-43993-50 components and also storage

areas for components for previously essential

B-43993 Wheel Bearing Remover/Installer Kit.

XB Models

1) B-43993-7 Remover Collet, Front Bearing

2) B-43993-8 Remover Collet, Rear Bearing

3) B-43993-9 Bearing Installer, Rear Bearing

4) B-43993-10 Bearing Installer, Front Bearing

5) B-43993-11 Backing Plate, Front Bearing

6) B-43993-12 Backing Plate, Rear Bearing

Blast Models

1) B-43993-1 Remover Collet, Front Bearing

2) B-43993-2 Remover Collet, Rear Bearing

3) B-43993-4 Backing Plate

4) B-43993-5 Bearing Installer, Front Bearing

5) B-43993-6 Bearing Installer, Rear Bearing

B-44623

ISOLATOR REPLACEMENT TOOL

All Models

(2001 & Later)

Provides required clearance when installing

replacement isolators.

B-45110

REAR SHOCK SPANNER WRENCH

All Models

(2001 & Later)

Used to adjust the spring preload on the rear shock.

1) B-45110-1 Shock Wrench (long)

2) B-45110-2 Shock Wrench (with square drive)

B-45521

STEERING HEAD BEARING INSTALLER SET

XB9/XB12 Firebolt

Used with HD-39302 to install sealed steering

head bearings.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL CHASSIS cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-46279

AXLE WRENCH

Buell XB

(2003 & Later)

Used during removal and installation of

front and rear wheels.

HD-47853

IGNITION SWITCH WRENCH

Dyna Models

(2006 & Later)

Used to remove and install new style

ignition switch.

HD-95760-69A

BUSHING & BEARING PULLER

All Models

Use the ³⁄4” Collet HD-95767-69A for the

front bearing removal. The 1¹⁄8” collet

HD-95769-69A is used to remove rear

wheel bearings.

Includes:

1) HD-95762-69A Bridge

2) HD-95763-69A Screw

3) HD-95764-69A Expander Pin (Not Shown)

4) HD-95765-69A Collet, ¹⁄2"

5) HD-95766-69A Collet, ⁵⁄8"

6) HD-95767-69A Collet, ³⁄4"

7) HD-95769-69

Collet, 1¹⁄8"

8) HD-95770-69

Slide Hammer

9) HD-95771-69

Shaft (Not Shown)

* 10) HD-95768-69A Collet, ¹³/16"

*Not included with HD-95760-69A but are available.

BUELL ENGINE

B-35758-52A

7.02MM PILOT (NEWAY PM140702)

All Models

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL ENGINE cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-43987

ENGINE CRADLE

Blast Models

(2000 & Later)

Used with HD-42310 Bench Top Stand

or HD-43646 Rolling Stand to support the

XB9R Firebolt

engine and rotate into various positions for service.

(2003 & Later)

B-45522

FUEL PRESSURE GAUGE ADAPTER

XB9/XB12 Firebolt

Use with HD-41182 Fuel Pressure Gauge

to permit fuel pressure readings from the

DDFI system.

B-45523

VALVE GUIDE REAMER (7mm)

XB9/XB12 Firebolt

Reams replacement intake and exhaust

XL (2004 & Later)

valve guides to proper size.

B-45524-A

VALVE GUIDE REMOVER/INSTALLER (7mm)

XB9/XB12 Firebolt

Removes worn guides and installs replacement

XL (2004 & Later)

guides to the correct installed height.

1) B-45524-1

Remover

2) B-45524-2A Installer

B-45525

VALVE GUIDE HONE (7mm)

XB9/XB12 Firebolt

Applies final crosshatch and surface

XL (2004 & Later)

finish to replacement valve guides.

B-45655

CRANKCASE BEARING

XB9/XB12 Firebolt

REMOVER/INSTALLER

XL (2004 & Later)

Used with HD-42720-2 Crankcase Bearing Base

to remove and install left crankshaft main bearing.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL ENGINE cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-45657

FUEL PUMP PULLER

XB9/XB12 Firebolt

Removes fuel pump assembly

from the chassis.

B-45676

SPROCKET SHAFT SEAL INSTALLER

XB9/XB12 Firebolt

Used with HD-42579 Sprocket Shaft Bearing

Installer to install replacement seals

(2004 & Later)

to the correct installed depth.

HD-47956

CAMSHAFT ASSEMBLY TOOL

Dyna Models

(2006 & Later)

HD-47956 is a three-piece tool including

a 1.5" Guide (HD-47956-1), a 1.35" Guide

(HD-47956-2), and a Support Plate

(HD-47956-3). The tool is used to hold the

camshafts and secondary cam chain while the

cam support plate is installed on the camshafts.

BUELL TRANSMISSION

B-43982

SPROCKET LOCKING TOOL

Blast Models

(2000 & Later)

Used to firmly hold the final drive sprocket

while torquing the hold down nut.

B-43983

MAIN DRIVE GEAR REMOVER CROSS PLATE Blast Models

(2000 & Later)

Used with HD-35316-B Main Drive Remover

to remove the main drive gear assembly.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

BUELL TRANSMISSION cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

B-43985

TRANSMISSION REMOVAL

Blast Models

& INSTALLATION TOOL

(2000 & Later)

Used to remove and install the transmission

assembly into the crankcase.

Includes:

B-43985-1 Remover

B-43985-3 Installer

B-43985-4 Guide

B-45520

GEAR DETENT ASSEMBLY AID

XB9/XB12 Firebolt

Moves gear detent to permit crankcase

reassembly.

(2004 & Later)

B-45659

SPROCKET LOCKING TOOL

XB9/XB12 Firebolt

Secures final drive sprocket during

torquing of the belt pulley nut.

(2004 & Later)

B-45847

BEARING REMOVER CROSS PLATE

XB9/XB12 Firebolt

Used with HD-35316-B Main Drive Remover

to remove and install the mainshaft 5th gear

(2004 & Later)

and roller bearing from the right crankcase.

B-45926

CLUTCH HUB BEARING REMOVER/INSTALLER

XB9/XB12 Firebolt

Removes and installs the clutch shell bearing to

the correct depth.

1) B-45926-1 Base

2) B-45926-2 Pilot

HD-46285

TRANSMISSION FIXTURE

XB9/XB12 Firebolt

Supports transmission shafts during assembly

into left crankcase.

(2004 & Later)

Includes:

1) HD-46285-1 Fixture Base

2) B-43985-1

Remover

3) B-43985-3

Installer

4) B-43985-4

Guide

-------------------------------------------------------------------------------------------------------------------------------------------------------------

INDEX

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

10213

B-43985

B-45657

HD-33446-6

10258

B-43985-1

47, 76

B-45659

HD-33805

12330

B-43985-3

47, 76

B-45676

41, 75

HD-33813

12702

B-43985-4

47, 76

B-45847

44, 45, 76

HD-33871

13324

B-43987

13, 74

B-45926

HD-34107

15427

33, 63

B-43991

B-45926-1

HD-34190

18657

B-43993

B-45926-2

HD-34199-A

208213

B-43993-1

71, 72

B-46279

HD-34199-86

212434

B-43993-2

71, 72

HD-23688

HD-34623-C

212535

B-43993-4

71, 72

HD-23738-A

HD-34624

217801

6, 45

B-43993-5

71, 72

HD-25070

HD-34624-1

217945

B-43993-6

23, 71, 72

HD-26568

HD-34624-2

233570

B-43993-7

HD-26792

HD-34633

7, 11

280856

B-43993-8

HD-28431-C

HD-34633-3

7, 11

509274

B-43993-9

HD-28431-6A

HD-34633-4

7, 11

509582

B-43993-10

HD-28431-16

HD-34633-5A

7, 11

B-35316-5

B-43993-11

HD-29545-6A

HD-34634

B-35758-52A

. . . . 73

B-43993-12

HD-33067

HD-34641

B-41174

B-43993-50A

. . . . . . . 72

HD-33071-A

2, 5

HD-34643-A

B-41174-2

B-44623

HD-33186

HD-34723

B-41175

B-45110

HD-33223-1

HD-34724-A

B-41176

B-45110-1

HD-33413-A

HD-34730-2C

B-41177

B-45110-2

HD-33413-1A

HD-34731

B-41178-A

B-45520

43, 76

HD-33416

HD-34733

B-41325-99

B-45521

HD-33418

HD-34734

B-42079

B-45522

HD-33428-A

HD-34735

B-42571

58, 70

B-45523

28, 74

HD-33443

HD-34736-B

B-42887

B-45524-A

29, 74

HD-33446-B

HD-34740

B-43721

B-45524-1

29, 74

HD-33446-1

HD-34751

B-43895

B-45524-2A

29, 74

HD-33446-2

HD-34761

B-43982

B-45525

29, 74

HD-33446-4

HD-34810

2, 44

B-43983

45, 75

B-45655

20, 74

HD-33446-5

HD-34810-1

-------------------------------------------------------------------------------------------------------------------------------------------------------------

INDEX

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

HD-34810-2

HD-35758-53

HD-39458-1

HD-39958

HD-34813

HD-35758-54

HD-39458-2

HD-39964

HD-34816

HD-35759

HD-39458-3

HD-39965

HD-34902-B

HD-35760

HD-39565

HD-39969

HD-34902-1

HD-35761

HD-39617

HD-39978

HD-34902-2

HD-35801

HD-39618

HD-39994-A

HD-34902-3B

HD-35820

HD-39618-1

HD-39994-4

HD-34902-7

HD-36583

HD-39618-2

HD-39994-5

HD-35102

HD-37404

HD-39621-A

HD-39994-6

HD-35103

HD-37842-A

HD-39621-27

HD-39994-7

HD-35316-C

HD-38125-6

HD-39621-28

HD-39994-8

HD-35316-1

HD-38125-7

HD-39754

HD-39994-9

HD-35316-2

HD-38125-8

HD-39782-A

. . . . 16

HD-39994-10

HD-35316-3A

HD-38361

HD-39782-1

HD-39994-11A

HD-35316-4A

HD-38362

HD-39782-2

HD-41137

HD-35316-5

HD-38515-A

HD-39782-3

HD-41177

HD-35316-7

HD-38515-1

HD-39782-4

HD-41182

HD-35316-8

HD-38515-91

HD-39782-5

. . . . 16

HD-41183

HD-35316-9

HD-38625

HD-39782-6

. . . . 16

HD-41184

HD-35316-10

HD-38871

HD-39782-7

. . . . 16

HD-41185

HD-35316-11

HD-38871-2

. 20

HD-39782-13

16, 61

HD-41197

HD-35316-12

HD-38871-4

. 20

HD-39782-14

16, 61

HD-41198

HD-35316-91

HD-38871-5

. 20

HD-39786

HD-41199-3

HD-35381-A

. . 4

HD-39151

HD-39787-A

. . . . . 8

HD-41201

HD-35457

HD-39301-A

2, 7

HD-39847

HD-41201-CAR

HD-35500-B

. 49

HD-39301-1

. . . 7

HD-39932

HD-41214

HD-35518

HD-39301-2

. . . 7

HD-39932-CAR

. . . . 32

HD-41298-A

HD-35616-210

. 49

HD-39302

HD-39933

HD-41320

HD-35667-A

HD-39361-B

HD-39933-EXH

. . . . 32

HD-41325-D

HD-35758-C

HD-39448-LNR

HD-39933-EXH-CAR

. . . 32

HD-41325-4

HD-35758-50

. 64

HD-39448-3

HD-39933-INT

HD-41325-5

HD-35758-51

HD-39458

HD-39933-INT-CAR

HD-41325-25

-------------------------------------------------------------------------------------------------------------------------------------------------------------

INDEX

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

HD-41325-26

HD-42310-25A

HD-42376

HD-43644-2

HD-41325-29

HD-42310-40

13, 60

HD-42465

HD-43644-3

HD-41325-30

HD-42310-45

HD-42465-1

HD-43645

HD-41325-95C

HD-42310-50A

HD-42465-2

HD-43645-1

HD-41334

49, 51

HD-42310-150

HD-42508

HD-43645-4

HD-41354

HD-42310-200

HD-42508-1

HD-43646-A

HD-41402

HD-42311

HD-42508-2

HD-43646-10

HD-41404-B

HD-42313

HD-42508-3

HD-43646-50

14, 60

HD-41404-10

HD-42313-1

HD-42569

HD-43720

HD-41404-11

HD-42313-2

HD-42579

HD-43876

HD-41404-15

HD-42314

HD-42579-2

HD-43984

HD-41404-20

HD-42315

HD-42579-3

HD-44060-A

HD-41404-46

HD-42315-1

HD-42579-4

HD-44060-1

HD-41405

HD-42315-2

HD-42682

HD-44060-3A

HD-41417

HD-42316

HD-42720-A

HD-44060-4

HD-41475

HD-42316-1

HD-42720-1

HD-44060-5

HD-41475-100

HD-42316-2

HD-42720-2

HD-44060-6

HD-41492-A

HD-42317-A

HD-42720-5

HD-44060-7A

HD-41494

HD-42318

HD-42774

HD-44060-8

HD-41496

HD-42320-A

HD-42879

HD-44060-10

HD-41506

HD-42322

HD-42921

HD-44061

HD-41538

HD-42324-A

HD-42921-B

56, 57

HD-44062

HD-41609

HD-42324-1A

HD-42928

HD-44063

HD-41675

HD-42324-2A

HD-42928-1

HD-44064-A

HD-41771

HD-42324-4

HD-42928-2

HD-44065

HD-42122

HD-42325-A

HD-42928-3

HD-44065-1

HD-42135-A

HD-42325-3

HD-42928-4

HD-44065-4

HD-42310

HD-42325-5

HD-42962

HD-44066

HD-42310-1

HD-42325-6

HD-43293-A

HD-44066-2

HD-42310-2B

HD-42325-7

HD-43419

HD-44066-4

HD-42310-3

HD-42325-8

HD-43644

HD-44066-5

HD-42310-20A

HD-42326-A

HD-43644-1

HD-44067-A

-------------------------------------------------------------------------------------------------------------------------------------------------------------

INDEX

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

HD-44069

HD-45313-A-3

. 62

HD-45490-6

HD-46663

HD-44358

HD-45313-4

HD-45491

HD-47114

HD-44358-1

HD-45313-6

HD-45653

HD-47175

HD-44358-2

HD-45313-7

HD-45654

HD-47176

HD-44358-3

HD-45314-A

HD-45907

HD-47180

HD-44358-8

HD-45315

HD-45928

HD-47181

HD-44404

HD-45316

HD-45929

HD-47181-1

HD-44408

HD-45317-A

HD-45961

HD-47181-2

HD-44455

HD-45318

HD-45962

HD-47181-195

HD-44567

HD-45319

HD-45966

HD-47181-240

HD-44608

HD-45320

HD-45966-2

HD-47181-295

HD-44687

HD-45321

HD-45967

HD-47181-345

HD-44695

HD-45322

HD-45968

3, 59

HD-47183

HD-44720

HD-45324

HD-45969

HD-47184

HD-45206

HD-45325

HD-46247-A

HD-47187

HD-45300

HD-45326

HD-46247-1

HD-47188

HD-45301

HD-45327

HD-46247-2

HD-47189

HD-45303

HD-45331-A

HD-46247-7

HD-47190

HD-45304

HD-45332

HD-46247-8

HD-47248

HD-45304-1

HD-45333

HD-46281

HD-47250

HD-45304-2

HD-45334

HD-46282

HD-47255

HD-45305

HD-45335

HD-46283

HD-47256

HD-45306

HD-45337

HD-46284

HD-47257

HD-45307

HD-45338

HD-46285

47, 76

HD-47258

HD-45308

HD-45339

HD-46285-1

47, 76

HD-47852

HD-45309

HD-45340

HD-46287

24, 28

HD-47853

53, 73

HD-45310

HD-45490

HD-46288

HD-47855

HD-45311

HD-45490-1

HD-46503

HD-47856

HD-45312

HD-45490-2

HD-46582

HD-47856-1

HD-45313-B

HD-45490-3

HD-46583

HD-47856-2

HD-45313-1

HD-45490-4

HD-46584

HD-47856-3

HD-45313-A-2

HD-45490-5

HD-46601

HD-47856-4

-------------------------------------------------------------------------------------------------------------------------------------------------------------

INDEX

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

HD-47856-6

HD-48283

HD-94752-77A

HD-95715-19C

26, 54

HD-47856-7

HD-48287

HD-94800-1

HD-95716-19

HD-47910

HD-48309

HD-94800-2

HD-95719-19

HD-47918

HD-48457

HD-94800-3

HD-95760-69A

4, 73

HD-47925

HD-48474

2, 26

HD-94800-4

HD-95762-69A

4, 73

HD-47932

HD-48497

HD-94800-26A

HD-95763-69A

4, 73

HD-47933

HD-49182-1

HD-94802-36A

HD-95764-69A

4, 73

HD-47941

HD-52325-12

HD-94803-67

HD-95765-69A

4, 73

HD-47956

35, 75

HD-52325-13

HD-94804-57

HD-95766-69A

4, 73

HD-47977

HD-59000-B

HD-94805-57

HD-95767-69A

4, 73

HD-48030

HD-91042

HD-94806-57

HD-95768-69A

4, 73

HD-48030-10

HD-93330

HD-94807-57

HD-95769-69

4, 73

HD-48030-20

HD-93330-1

HD-94812-1

HD-95770-69

4, 73

HD-48030-30

HD-93330-2

HD-94812-2

HD-95771-69

4, 73

HD-48030-40

HD-94437-79

HD-94812-77A

HD-95952-1

HD-48030-50

HD-94438-79

HD-94812-87

HD-95952-3

HD-48030-60

HD-94461-81

HD-94815-58

HD-95952-33C

HD-48030-70

HD-94465-81

HD-94820-75A

HD-95954-33

HD-48037

HD-94547-100

HD-95017-61

HD-95960-52C

4, 42

HD-48053

HD-94547-101

HD-95021-1

HD-95961-52C

HD-48053-10

HD-94547-102

HD-95021-2

HD-95964-52

HD-48053-20

HD-94555-55C

HD-95021-29D

HD-95970-32D

HD-48053-30

HD-94557-55

HD-95563-41

HD-95970-101

HD-48053-40

HD-94585-30

HD-95565-41

HD-95984-32B

HD-48053-50

HD-94589-29B

HD-95632-79

HD-95984-99

HD-48053-60

HD-94590-73

HD-95635-46

3, 26, 54

HD-95986-32B

HD-48080

HD-94630-67A

HD-95635-100

HD-95986-99

HD-48114

HD-94660-1A

HD-95637-10

HD-96015-52

HD-48116

HD-94660-2

HD-95637-15

HD-96015-77B

HD-48119

HD-94660-37B

HD-95637-46A

26, 54

HD-96017-52

HD-48219

HD-94681-80

HD-95637-46B

HD-96017-77

HD-48262

HD-94700-52C

HD-95650-42

HD-96018-52

-------------------------------------------------------------------------------------------------------------------------------------------------------------

INDEX

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

TOOL NO.

PAGE NO.

HD-96200-80

HD-96722-40A

HD-97102-81

J-35616-27

HD-96202-80

HD-96727-56A

HD-97168-77

J-35616-48

HD-96204-80

HD-96728-56A

HD-97178-71A

RS-3600-450

HD-96208-80

HD-96740-36

HD-97179-100

RS-9101-950

HD-96209-80

HD-96741-17

HD-97182-71

RS-9104-775

HD-96210-80

HD-96743-17

HD-97200-55A

RS-9400-810

HD-96215-49

HD-96744-17

HD-97225-1

RS-25100-300

HD-96295-65D

27, 37

HD-96745-17

HD-97225-2

HD-96333-51E

HD-96746-36

HD-97225-55C

NEWAY PART NUMBERS

HD-96333-100

HD-96796-47

HD-97227-55A

140-11/16

HD-96333-101

HD-96830-51B

HD-97228-55A

140-3/8

HD-96333-102

HD-96830-100

HD-97229-55

140-5/16

HD-96333-103

HD-96831-51A

HD-97273-60

2, 36

160

HD-96333-105

20, 62

HD-96832-51A

HD-99500-80

203

HD-96333-106

HD-96836-51

J-5586-A

205

HD-96385-78A

HD-96836-57

J-7830-5

271

HD-96550-36A

HD-96910-35

J-21686-12

293

HD-96650-80

HD-96921-52C

J-22342-18

503

HD-96652-19

HD-96921-100A

J-22825-BRG

622

HD-96660-41

HD-96921-104

J-23327-1

642

HD-96710-40D

HD-96921-106

J-23444-A . . 2, 3, 4, 6, 7, 19,

14060

HD-96710-50

HD-96921-110

37, 38

22, 23, 26, 28, 33,

PM140702

HD-96710-51

HD-96921-120

37, 38

37, 41, 42, 45, 54

HD-96712-40A

HD-96925-58

37, 38

J-28467-34

HD-96718-40A

HD-96940-52A

J-28668-5

HD-96718-58A

HD-96940-53

J-34730-16A

HD-96719-40A

HD-96950-68

J-35616-20

HD-96719-87

HD-96952-68

J-35616-22A

HD-96720-40A

HD-96955-68

J-35616-23

HD-96720-87

HD-97080-77A

J-35616-24A

HD-96721-40A

HD-97087-65B

J-35616-25

HD-96721-87A

HD-97101-81

J-35616-26