New Holland BoomerTM 3040 CVT / BoomerTM 3045 CVT / BoomerTM 3050 CVT Compact Tractor. SERVICE MANUAL (2016)

 

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New Holland BoomerTM 3040 CVT / BoomerTM 3045 CVT / BoomerTM 3050 CVT Compact Tractor. SERVICE MANUAL (2016)

 

 

SERVICE MANUAL
BoomerTM 3040 CVT / Boomer
TM 3045 CVT /
Boomer
TM 3050 CVT
Compact Tractor
PIN ZCMB11001 and above; PIN ZDMB11925 and above
Part number 48017760
1st edition English
November 2016
Replaces part number 47463786
SERVICE MANUAL
Boomer™ 3040 CVT [ZCMB11001 - ], Boomer™ 3040 CVT [ZDMB11925 - ] ,
Boomer™ 3045 CVT [ZCMB11001 - ] , Boomer™ 3045 CVT [ZDMB11925 - ] ,
Boomer™ 3050 CVT [ZCMB11001 - ] , Boomer™ 3050 CVT [ZDMB11925 - ]
48017760 14/11/2016
EN
Link Product / Engine
Product
Market Product
Engine
Boomer™ 3040 CVT [ZCMB11001
Europe
N844
- ]
Boomer™ 3040 CVT [ZDMB11925
Europe
N844
- ]
Boomer™ 3045 CVT [ZCMB11001
Europe
N844L
- ]
Boomer™ 3045 CVT [ZDMB11925
Europe
N844L
- ]
Boomer™ 3050 CVT [ZCMB11001
Europe
N844L
- ]
Boomer™ 3050 CVT [ZDMB11925
Europe
N844L
- ]
4801776014/11/2016
Contents
INTRODUCTION
Engine
10
[10.001] Engine and crankcase
10.1
[10.101] Cylinder heads
10.2
[10.102] Pan and covers
10.3
[10.103] Crankshaft and flywheel
10.4
[10.105] Connecting rods and pistons
10.5
[10.106] Valve drive and gears
10.6
[10.110] Balancer and damper
10.7
[10.114] Pump drives
10.8
[10.218] Fuel injection system
10.9
[10.254] Intake and exhaust manifolds and muffler
10.10
[10.304] Engine lubrication system
10.11
[10.400] Engine cooling system
10.12
[10.414] Fan and drive
10.13
Transmission
21
[21.504] Continuously Variable Transmission (CVT)
21.1
Four-Wheel Drive (4WD) system
23
[23.101] Mechanical control
23.1
Front axle system
25
[25.100] Powered front axle
25.1
[25.102] Front bevel gear set and differential
25.2
[25.310] Final drives
25.3
Rear axle system
27
[27.100] Powered rear axle
27.1
[27.106] Rear bevel gear set and differential
27.2
4801776014/11/2016
Power Take-Off (PTO)
31
[31.104] Rear electro-hydraulic control
31.1
[31.110] One-speed rear Power Take-Off (PTO)
31.2
[31.120] Central Power Take-Off (PTO)
31.3
Brakes and controls
33
[33.110] Parking brake or parking lock
33.1
[33.120] Mechanical service brakes
33.2
Hydraulic systems
35
[35.000] Hydraulic systems
35.1
[35.104] Fixed displacement pump
35.2
[35.204] Remote control valves
35.3
[35.300] Reservoir, cooler, and filters
35.4
Steering
41
[41.200] Hydraulic control components
41.1
[41.206] Pump
41.2
[41.216] Cylinders
41.3
Cab climate control
50
[50.100] Heating
50.1
[50.104] Ventilation
50.2
[50.200] Air conditioning
50.3
Electrical systems
55
[55.000] Electrical system
55.1
[55.010] Fuel injection system
55.2
[55.100] Harnesses and connectors
55.3
[55.201] Engine starting system
55.4
[55.301] Alternator
55.5
[55.302] Battery
55.6
[55.404] External lighting
55.7
4801776014/11/2016
[55.408] Warning indicators, alarms, and instruments
55.8
[55.518] Wiper and washer system
55.9
[55.640] Electronic modules
55.10
[55.DTC] FAULT CODES
55.11
Platform, cab, bodywork, and decals
90
[90.100] Engine hood and panels
90.1
[90.116] Fenders and guards
90.2
[90.124] Pneumatically-adjusted operator seat
90.3
[90.150] Cab
90.4
[90.151] Cab interior
90.5
[90.154] Cab doors and hatches
90.6
4801776014/11/2016
Contents
INTRODUCTION
Foreword - Important notice regarding equipment servicing
3
Foreword (*)
4
Safety rules
5
Safety rules - Ecology and the environment
6
Basic instructions - Important notice regarding equipment servicing (*)
7
Basic instructions Hardware (*)
8
Basic instructions - Shop and assembly
9
Torque Wheel Bolt Torques (*)
11
Basic instructions Tire ballast and pressures (*)
12
General specification Tire Pressures (*)
13
Special tools (*)
14
Special tools (*)
15
Hydraulic contamination
16
General specification (*)
17
Consumables (*)
18
Capacities (*)
19
General specification (*)
20
Weight (*)
25
General specification (*)
26
Dimension General (*)
27
Product identification General information (*)
32
(*) See content for specific models
48017760 14/11/2016
2
INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
48017760 14/11/2016
3
INTRODUCTION
Foreword
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
This repair manual provides the technical information needed to properly service the NEW HOLLAND Boomer 3040,
Boomer 3045, Boomer 3050 CVT (Constant Velocity Transmission) model tractors. Use this manual in conjunction
with the operator's manual for complete operation, adjustment, and maintenance information
On NEW HOLLAND equipment, left and right are determined by standing behind the unit, looking in the direction of
travel.
48017760 14/11/2016
4
INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
48017760 14/11/2016
5
INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
48017760 14/11/2016
6
INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
48017760 14/11/2016
7
INTRODUCTION
Basic instructions Hardware
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
General
Your tractor has been built using metric hardware.
NOTE: Be sure to use the hardware specified when using tapped holes, as trying to install a metric bolt in an inch
thread, or an inch bolt in a metric thread, will damage the thread.
Certain hardware must be tightened to specific torque specifications. If specific torque specifications are not noted,
tighten the hardware to the standard torque chart specification listed in this manual.
Plating
Hardware used on NEW HOLLAND balers is plated with zinc chromate (gold color). Gold colored hardware has
different torquing requirements from unplated or zinc plated (silver color) hardware because of the difference in the
coefficient of friction of the plating material. The torque charts in this manual list the correct specifications for gold,
silver, and unplated bolts.
Nut Tightening
Whenever possible, the nut should be tightened, not the head of the bolt. When tightening using the bolt head, the
clamp load can be lost because some of the torque applied twists the bolt instead of tensioning (stretching) it. The
tension on the bolt is what holds the joint together.
Approximately 90% of the torque applied during assembly goes to overcoming friction between the parts. The other
10% is used to tension (stretch) the bolt. After assembly, the frictional forces disappear, which is the basis for the
saying 'If it does not fail during assembly, it will not fail in service.' The bolt may later fail due to other factors, but not
from being over tightened.
Locknuts
Most locknuts are coated with a special lubricant that is dry to the touch. Anytime a locknut is used, a lower than
normal torque is required. Refer to the torque charts in this manual for specific values.
Jam Nuts
When using a jam nut to lock a regular nut, the jam nut should be installed first and tightened to one half the recom-
mended torque, then held in place while installing a regular nut to the recommended torque.
Thread Lubrication
The addition of antiseize compound, Molykote, oil, graphite, or any other lubricant to a bolt decreases the friction
between it and a nut. This makes it necessary to reduce the recommended torque to prevent over tensioning of the
bolt. When using the torque charts in this manual, decrease the value by 20% whenever a lubricant is used.
48017760 14/11/2016
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INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or NEW HOLLAND Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can
offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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9
INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
Special tools
The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and
designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The
special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
48017760 14/11/2016
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INTRODUCTION
Torque Wheel Bolt Torques
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
All models
Front Wheel -
Disc-to-Hub:
129 N·m (95 lb ft)
FWD
Rear Wheel -
Rear Wheel & Disc-to Axle
129 N·m (95 lb ft)
Disc-to Rim .
244 N·m (180 lb ft)
48017760 14/11/2016
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INTRODUCTION
Basic instructions Tire ballast and pressures
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
LIQUID BALLAST (OPTIONAL)
It is a common practice to add weight to the tractor by filling the rear tires with liquid. A calcium chloride (CaCl2) and
water solution is recommended due to its low freezing point and greater density (weight per gallon) than pure water.
Never exceed the total recommended weight for the tractor. Because special equipment is required to fill the tires,
consult your NEW HOLLAND Dealer.
Tires should never be filled beyond 75 %. At 75 % full, the liquid will come to the valve stem when the valve stem is
at its highest point at the top of the wheel.
TIRE PRESSURE
Tire pressure must be considered when adding weights, implements, or attachments to the tractor or damage to the
tractor may occur.
The chart below outlines tire inflation pressures.
FRONT TIRE INFLATION PRESSURES
Tire Type
Tire Size
Inflation Pressure
Agricultural:
8 x 16, 6PR, RI
82.7 - 193.1 kPa (12 -
FWD
28 psi) 1.4 - 1.9 bar (12 - 28
psi)
Turf:
27 x 10.5-15, 4PR, R3
68.9 - 206.8 kPa (10 -
FWD
27/12LL x 15, 6PR, R3
30 psi)
55.2 - 68.9 kPa (8 - 10 psi)
Industrial
10 x 16.5, 6PR, R4
110.3 - 310.3 kPa (16 -
45 psi)
REAR TIRE INFLATION PRESSURES
Agricultural
14.9 x 24, 4 PR, R1
82.7 - 96.5 kPa (12 - 14 psi)
Turf
44 x 18-20, 4PR, R3
82.7 - 137.9 kPa (12 -
22.5LL x 16.1, 6PR, R3
20 psi)
41.4 - 55.2 kPa (6 - 8 psi)
Industrial
17.5 x 24, 8PR, R4
82.7 - 179.3 kPa (12 -
26 psi)
NOTE: Do not underinflate or overinflate tires. Do not exceed maximum inflation pressure listed.
REAR TIRE LIQUID
600 g/5 lb Gal Solution/CaCL2
Ballast Weights (Per Tire)
Agricultural
14.9 x 24, 4PR, R1
272 kg (600 lb)
Turf
44 x 18-20, 4PR, R3
249 kg (549 lb)
Industrial (R4)
17.5 x 24, 6PR, R4
272 kg (600 lb)
48017760 14/11/2016
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INTRODUCTION
General specification Tire Pressures
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
FRONT TIRE INFLATION PRESSURES
Tire Type
Tire Size
Inflation Pressure
Agricultural:
2WD
5.50 x 16, 4PR, F2
0.6 - 1.4 bar (8 - 20 psi)
7.5 x 15, 6 PR
FWD
7 x 16, 6PR, R1
0.6 - 1.4 bar (8 - 20 psi)
8 x 16, 6PR, R1
1.4 - 1.7 bar (20 - 24 psi)
Turf:
2WD
25 x 8.50-14, 4PR, R3
0.6 - 0.8 bar (8 - 12 psi)
FWD
27 x 8.50-15, 4PR, R3
Industrial (FWD only)
10 x 16.5, 6PR, R4
1.1 - 3.1 bar (16 - 45 psi)
REAR TIRE INFLATION PRESSURES
Agricultural
13.6 x 24, 4PR, R1
0.8 - 0.97 bar (12 - 14 psi)
Turf
44 x 18-20, 4PR, R3
0.83 - 1.38 bar (12 - 20 psi)
Industrial (R4)
17.5 x 24, 6PR, R4
0.83 - 1.79 bar (12 - 26 psi)
48017760 14/11/2016
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INTRODUCTION
Special tools
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Gauge (0-3000 psi)
OEM 1462
Gauge (6000 psi)
OEM 1464
Gauge (300 psi)
OEM 1457
Hose
Procure Locally
Tee Fitting
CNH299061
Adapter
FNH00227
Male Plug
Included with CNH299061
Female Cap
Included with CNH299061
Variseal Installation Tool
293955
Detent Tool
FNH00081
Seal Driver Set
FNH00293
Injector Test
FNH01721
Injector Adapter Set
FNH01728
Clutch Alignment Tool
FNH299006
Engine Compression Test Adapter
FNH00120
Engine Compression Test Gauge Assembly
OEM1074
Oil Pump Port Block Remover Tool
380002888
Oil Pump Port Block Installer Tool
380002887
Oil Pump Port Block Installer Pins
FNH11044
Micrometer
0 - 25 mm (0 - 1 in)
Micrometer
25 - 51 mm (1 - 2 in)
Micrometer
76 - 102 mm (3 - 4 in)
Small Hole Gauge
19 - 25 mm (0.75 - 1 in)
Cylinder Bore Gauge
76 - 102 mm (3 - 4 in)
Cylinder Bore Gauge
25 - 51 mm (1 - 2 in)
HST High Pressure Test Fitting
CNH299007
Engine Oil Pressure Test Fitting
FNH00011
PTO Clutch Pack Pressure Test Fitting
CNH299008
PTO Clutch Pack Press Tool
CNH299009
48017760 14/11/2016
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INTRODUCTION
Special tools
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Gauge - (0-3000 psi)
Procure Locally
Gauge - (6000 psi)
Procure Locally
Gauge - (300 psi)
Procure Locally
Hose
Procure Locally
Tee Fitting
CNH299061
Adapter
FNH00227
Male Plug
Included with CNH299061
Female Cap
Included with CNH299061
Variseal Installation Tool
380000836
Detent Tool
FNH00081
Seal Driver Set
FNH00293
Injector Test
FNH01721
Injector Adapter Set
FNH01728
Injector Cleaning Kit
FNH01720
Engine Compression Test Adapter . . . FNH00120
Engine Compression Test Gauge Assembly . . OEM1074
Oil Pump Port Block Remover Tool
FNH11097
Oil Pump Port Block Installer Tool
FNH00117
Oil Pump Port Block Remover Sleeve (Pair) . . FNH11099
Oil Pump Port Block Installer Pins
FNH11044
Micrometer
0 - 25 mm (0 - 1 in)
Micrometer
25 - 51 mm (1 - 2 in)
Micrometer
76 - 102 mm (3 - 4 in)
Small Hole Gauge
19 - 25 mm (0.75 - 1 in)
Cylinder Bore Gauge
76 - 102 mm (3 - 4 in)
Cylinder Bore Gauge
25 - 51 mm (1 - 2 in)
Engine Oil Pressure Test Fitting
380002904
PTO/FWD Oil Pressure Test Fitting
380001862
48017760 14/11/2016
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INTRODUCTION
Hydraulic contamination
Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination
is any foreign material in the hydraulic oil.
Contamination can enter the hydraulic system in several ways:
• When you drain the oil or disconnect any line
• When you disassemble a component
• From normal wear of the hydraulic components
• From damaged seals or worn seals
• From a damaged component in the hydraulic system
All hydraulic systems operate with some contamination. The design of the components in this hydraulic system per-
mits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause
problems in the hydraulic system.
The following list includes some of these problems:
• Cylinder rod seals that leak
• Control valve spools that do not return to neutral
• Movement of control valve spools is difficult
• Hydraulic oil that becomes too hot
• Pump gears, housing, and other parts that wear rapidly
• Relief valves or check valves held open by dirt
• Quick failure of components that have been repaired
• Slow cycle times are slow. The machine does not have enough power.
If your machine has any of these problems, check the hydraulic oil for contamination.
There are two types of contamination: microscopic and visible.
Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil.
These particles are too small to see or feel. Microscopic contamination can be found by identification of the following
problems or by testing in a laboratory.
Examples of problems caused by microscopic contamination:
• Cylinder rod seals that leak
• Control valve spools that do not return to neutral
• The hydraulic system has a high operating temperature
Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause
a sudden failure of components.
Examples of problems caused by visible contamination:
• Particles of metal or dirt in the oil
• Air in the oil
• Dark or thick oil
• Oil with an odor of burned oil
• Water in the oil
If you find contamination, use a portable filter to clean the hydraulic system.
48017760 14/11/2016
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INTRODUCTION
General specification
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Boomer 3040
Boomer 3045
Boomer 3050
ENGINE
Type/Model
Diesel/N844
Diesel/N844
Diesel/N844
Engine Gross Horsepower
29.8 kW (40.5 Hp)
33.6 kW (46 Hp)
33.6 kW (46 Hp)
Cylinders
4
4
4
Bore
84 mm (3.31 in)
84 mm (3.31 in)
84 mm (3.31 in)
Stroke
90 mm (3.54 in)
100 mm (3.94 in)
100 mm (3.94 in)
Displacement
2.0 l (122.0 in³)
2.2 l (134.3 in³)
2.2 l (134.3 in³)
Compression Ratio
22.5:1
22.5:1
22.5:1
Firing Order
1-3-4-2
1-3-4-2
1-3-4-2
Low Idle Speed
1025 RPM
1025 RPM
1050 RPM
Maximum Speed:
High Idle
2850 RPM
2850 RPM
3050 RPM
Rated
2600 RPM
2600 RPM
2800 RPM
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INTRODUCTION
Consumables
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Lubricant
Type and Description
Part Number
Container Size
Engine Oil
NEW HOLLAND AMBRA SUPER GOLD SSL ENGINE
86994335
9.46 l (2.5 US gal)
OIL 10W-40
NEW HOLLAND AMBRA AUTO SUPREME 10W-30
86641050
18.93 l (5 US gal)
NEW HOLLAND AMBRA SUPER GOLD 10W-30
9613313
0.946 l (1 US qt)
86641052
3.785 l (1 US gal)
9613314
9.46 l (2.5 US gal)
9673508DS
18.93 l (5 US gal)
NEW HOLLAND AMBRA SUPER GOLD HSP ENGINE
9613286
0.946 l (1 US qt)
OIL 30
86641043
3.785 l (1 US gal)
9613289
9.46 l (2.5 US gal)
86641044
18.93 l (5 US gal)
NEW HOLLAND AMBRA SUPER GOLD HSP ENGINE
9624812DS
208.2 l (55 US gal)
OIL 40
NEW HOLLAND AMBRA SUPER GOLD 15W-40
86641081
0.946 l (1 US qt)
86641082
3.785 l (1 US gal)
86641084
9.46 l (2.5 US gal)
86641083
18.93 l (5 US gal)
NEW HOLLAND AMBRA SUPER GOLD 20W-50
86994337
18.93 l (5 US gal)
NEW HOLLAND AMBRA AUTO SUPREME 5W-30
9673589DS
0.946 l (1 US qt)
NEW HOLLAND AMBRA AUTO SUPREME 10W-30
86641101
0.946 l (1 US qt)
Transmission
NEW HOLLAND AMBRA MULTI TRAN
86639558
3.785 l (1 US gal)
Oil
86639559
9.46 l (2.5 US gal)
86639560
18.93 l (5 US gal)
NEW HOLLAND AMBRA MULTI BIO S
86994341
9.46 l (2.5 US gal)
Hydraulic Oil
NEW HOLLAND AMBRA MULTI G 134™ HYDRAULIC
9624655DS
0.946 l (1 US qt)
TRANSMISSION OIL
9624656DS
3.785 l (1 US gal)
9624450
9.46 l (2.5 US gal)
9624451
18.93 l (5 US gal)
Grease
NEW HOLLAND AMBRA GR-9 MULTI-PURPOSE
9613310
TUBE - 14 OZ.
GREASE
Coolant
ESE-M97B18-D, Ethylene Glycol Coolant Concentrate
FGCC2701DS
3.785 l (1 US gal)
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INTRODUCTION
Capacities
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
All models
CAPACITIES
Fuel Tank
49.2 l/ 13 US gal
Cooling System
9.0 l/ 9.6 US qt
Engine Crankcase:
With Filter
6.0 l/ 6.3 US qt
Rear Axle & Transmission
(Includes Hydraulics)
35.2 l/ 9.3 US gal
Front Axle Differential/ Final Reduction Gear Case
5.3 l/ 5.6 US qt
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INTRODUCTION
General specification
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Air conditioning system
Boomer 3040
Boomer 3045
Boomer 3050
Compressor make/model . SANDEN/SD5H11
SANDEN/SD5H11
SANDEN/SD5H11
Bore
35 mm
35 mm
35 mm
Stroke
22.6 mm
22.6 mm
22.6 mm
Number of Cylinders
5
5
5
Refrigerant . .
R-134a
R-134a
R-134a
Capacity
1.1 kg (2.4 lb)
1.1 kg (2.4 lb)
1.1 kg (2.4 lb)
Oil
SP-20 (or equivalent)
SP-20 (or equivalent)
SP-20 (or equivalent)
Capacity . .
135 ml (4.56 US fl oz)
135 ml (4.56 US fl oz)
135 ml (4.56 US fl oz)
Rotation . .
Clockwise
Clockwise
Clockwise
Blower Motor . .
3 Speed-Electric
3 Speed-Electric
3 Speed-Electric
Number of Interior Vents . . Switch
Switch
Switch
8
8
8
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
COOLING SYSTEM
Type
Pressurized Liquid with
Pressurized Liquid with
Pressurized Liquid with
Recirculating Bypass
Recirculating Bypass
Recirculating Bypass
Water Pump:
Type
Centrifugal
Centrifugal
Centrifugal
Drive
V-Belt
V-Belt
Belt.
Deflection
10 - 15 mm (7/16 - 9/16 in)
10 - 15 mm (7/16 - 9/16 in)
10 - 15 mm (7/16 - 9/16 in)
when 9 - 11 kg (20 - 25 lb)
when 9 - 11 kg (20 - 25 lb)
when 9 - 11 kg (20 - 25 lb)
thumb pressure is applied
thumb pressure is applied
thumb pressure is applied
midway between belt
midway between belt
midway between belt
pulleys
pulleys
pulleys
Fan Diameter
410 mm (16.1 in)
410 mm (16.1 in)
410 mm (16.1 in)
Number of Fan Blades.
6
6
6
Thermostat:
Start to Open
80 °C (176 °F)
80 °C (176 °F)
80 °C (176 °F)
Fully Open
95 °C (203 °F)
95 °C (203 °F)
95 °C (203 °F)
Radiator Cap
0.9 bar (13 psi)
0.9 bar (13 psi)
0.9 bar (13 psi)
Antifreeze
Ethylene Glycol
Ethylene Glycol
Ethylene Glycol
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
ELECTRICAL
SYSTEM
Main System Protection.
80 A Maxifuse
80 A Maxifuse
80 A Maxifuse
Number Fuses for
23
23
23
Circuit Protection. .
Alternator
12 V, Heavy Duty, 55 A
12 V, Heavy Duty, 55 A
12 V, Heavy Duty,
55 A
Battery type
12 V, w/ negative ground,
12 V, w/ negative ground, 420 cca
12 V, w/ negative
420 cca
ground, 420 cca
Starter HP (KW) Ratin.
2.0 kW (2.7 Hp)
2.0 kW (2.7 Hp)
2.0 kW (2.7 Hp)
Battery Rating Amp
64 - 69 A·h
64 - 69 A·h
64 - 69 A·h
Hrs
Starting Motor. . .
Solenoid Pre-Engaged
Solenoid Pre-Engaged Reduction
Reduction
FUEL SYSTEM
Fuel Type
Diesel
Diesel
Diesel
Type of Fuel to Use if
Above 40 °F
No. 2-Diesel,
No. 2-Diesel,
No. 2-Diesel,
Cetane Rating: Minimum
Cetane Rating: Minimum 40
Cetane Rating:
40
Minimum 40
Type of Fuel to Use if
Below 40 °F
No. 1-Diesel,
No. 1-Diesel,
No. 1-Diesel,
Cetane Rating: Minimum
Cetane Rating: Minimum 40
Cetane Rating:
40
Minimum 40
Injection Pump:
.Type
In-Line
In-Line
Timing
21 ° BTDC
21 ° BTDC
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
BRAKES
Type
Wet Disc
Wet Disc
3 Disc Diameter
175 mm x 143 mm
175 mm x 143 mm
175 mm x 143 mm
Diameter ( 6.9 in x 5.6 in)
Diameter ( 6.9 in x 5.6 in)
Diameter ( 6.9 in x 5.6 in
STEERING
Type
Power
Power
Power
Pump Flow@Rated
19.34 l/min (5.11 US gpm)
19.34 l/min (5.11 US gpm)
19.34 l/min (5.11 US gpm)
RPM
Turns
Lock-to-Lock:
FWD
4.3 R to L and 3 L to R
4.3 R to L and 3 L to R3
4.3 R to L and 3 L to R
Super Steer
4.3
4.3
4.3
Front WheelToe-In
0 - 5 mm (0 - 13/64 in)
0 - 5 mm (0 - 13/64 in)
0 - 5 mm (0 - 13/64 in)
Turning Radius w/o Brakes:
FWD
3238.5 mm (127.5 in)
3238.5 mm (127.5 in)
3238.5 mm (127.5 in)
Super Steer
2870.2 mm (113 in)
2870.2 mm (113 in)
2870.2 mm (113 in)
Max. Turn Angle
4WD
54 °
54 °
54 °
4WDSS
75 °
75 °
75 °
Front to rear axle ratio.
1.67 to 1
1.67 to 1
1.67 to 1
POWER TAKE-OFF
Type
Independent
Independent
Indipendent
Shaft:
Rear PTO. . .
35 mm (1-3/8 in)
35 mm (1-3/8 in)
35 mm (1-3/8 in)
Mid PTO
25.4 mm (1 in)
25.4 mm (1 in)
25.4 mm (1 in)
Engine Speed for
540 RPM Rear
2409 RPM -
2409 RPM -
2409 RPM
PTO Operation. . .
Horsepower Rear PTO
23 kW (30.8 Hp)
25.8 kW (34.6 Hp)
28.7 kW (38.5 Hp)
Observed
Horsepower Mid PTO
19.3 kW (26 Hp)
22.3 kW (30 Hp)
24.6 kW (36 Hp)
Observed. .
Engine Speed for
2000 RPM Mid
2407 RPM
2407 RPM
2407 RPM
PTO Operation. . .
Direction of Rotation (As
viewed from rear of tract)
. . .Rear PTO
Clockwise
Clockwise
Clockwise
Mid PTO
Counter-clockwise
Counter-clockwise
Counter-clockwise
HYDRAULIC LIFT
SYSTEM
Type
Open Center
Open Center
Pump Type. . .
Gear
Gear
Pump Capacity.
36.9 l/min (9.7 US gpm)
36.9 l/min (9.7 US gpm)
39.8 l/min (10.5 US gpm)
System Relief Valve
171.6 bar (2488 psi)
171.6 bar (2488 psi)
171.6 bar (2488 psi)
Setting
Number of Rear Remotes
3
(optional
3
(optional
3
(optional
Available.
Number of Mid Remotes
2
(optional)
2
(optional)
2
(optional)
Available.
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
TRANSMISSION
Transmission Type. . .
CVT
CVT
CVT
TRANSMISSION
SPEEDS-KPH(MPH)
Forward Min @ rated speed
0.43 km/h (0.27 mph)
0.43 km/h (0.27 mph)
0.48 km/h (0.28 mph)
(AG)
Forward Max @ rated
30.16 km/h (18.70 mph)
30.16 km/h (18.70 mph)
32.48 km/h (20.18 mph)
speed (AG)
Reverse Min @ rated speed
0.42 km/h (0.26 mph)
0.42 km/h (0.26 mph)
0.45 km/h (0.27 mph)
(AG)
Reverse Max @ rated
29.94 km/h (18.60 mph)
29.94 km/h (18.60 mph)
32.24 km/h (20.03 mph)
speed (AG)
Forward Min @ rated speed
0.42 km/h (0.26 mph)
0.42 km/h (0.26 mph)
0.46 km/h (0.28 mph)
(R4)
Forward Max @ rated
29.85 km/h (18.54 mph)
29.85 km/h (18.54 mph)
32.15 km/h (19.98 mph)
speed (R4)
Reverse Min @ rated speed
0.42 km/h (0.26 mph)
0.42 km/h (0.26 mph)
0.45 km/h (0.27 mph)
(R4)
Reverse Max @ rated
29.63 km/h (18.41 mph)
29.63 km/h (18.41 mph)
31.91 km/h (19.83 mph)
speed (R4
Forward Min @ rated speed
0.39 km/h (0.24 mph)
0.39 km/h (0.24 mph)
0.42 km/h (0.26 mph)
(Turf)
Forward Max @ rated
27.81 km/h (17.28 mph)
27.81 km/h (17.28 mph)
29.95 km/h (18.61 mph)
speed (Turf)
Reverse Min @ rated speed
0.39 km/h (0.24 mph)
0.39 km/h (0.24 mph)
0.42 km/h (0.26 mph)
(Turf)
Reverse Max @ rated
27.6 km/h (17.15 mph)
27.6 km/h (17.15 mph)
29.72 km/h (18.47 mph)
speed (Turf)
Forward Min @ rated speed
0.38 km/h (0.23 mph)
0.38 km/h (0.23 mph)
0.41 km/h (0.25 mph)
(Galaxy Turf Special)
Forward Max @ rated
27.04 km/h (16.80 mph)
27.04 km/h (16.80 mph)
29.12 km/h (18.09 mph)
speed (Galaxy Turf Special)
Reverse Min @ rated speed
0.38 km/h (0.23 mph)
0.38 km/h (0.23 mph)
0.41 km/h (0.25 mph)
(Galaxy Turf Special)
Reverse Max @ rated
29.84 km/h (16.68 mph)
29.63 km/h (16.68 mph)
28.9 km/h (17.96 mph)
speed (Galaxy Turf Special)
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INTRODUCTION
Weight
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Boomer 3040
Boomer 3045
Boomer 3050
CAST IRON
WEIGHTS
Front End: Ag, R-4 &
(2) weights @ 29.7 kg
(2) weights @ 29.7 kg
(2) weights @ 29.7 kg
Turf Tires with FWD, &
(65.5 lb)each
(65 lb)each
(65 lb)each
SuperSteer
Optional (2) weights @
Optional (2) weights @
Optional (2) weights @
45 kg (99 lb)each
45 kg (99 lb)each
45 kg (99 lb)each
Standard FWD Axle: (with
(5) weights @ 26 kg
(5) weights @ 26 kg
(5) weights @ 26 kg
extension bracket)
(57 lb)each Total 26 kg
(57 lb)each Total 26 kg
(57 lb)each Total 26 kg
(300 lb)
(300 lb)
(300 lb)
Or
Or
Or
(5) weights @ 45 kg
(5) weights @ 45 kg
(5) weights @ 45 kg
(99 lb)each Total 225 kg
(99 lb)each Total 225 kg
(99 lb)each Total 225 kg
(496 lb)
(496 lb)
(496 lb)
SuperSteer Axle: (with
(2) weights @ 26 kg (57 lb)
(2) weights @ 26 kg (57 lb)
(2) weights @ 26 kg (57 lb)
extension bracket and
(3) weights @ 45 kg (99 lb)
(3) weights @ 45 kg (99 lb)
(3) weights @ 45 kg (99 lb)
adapter bracket) . . .
Total 420 lb
Total 420 lb
Total 420 lb
Rear Wheel: R-4 Tires . . .
(4) weights (2) per wheel @
(4) weights (2) per wheel
(4) weights (2) per wheel
34 kg (75 lb)each
@ 34 kg (75 lb)each
@ 34 kg (75 lb)each
Turf Tires
---
---
---
Ag. Tires
(4) weights (2) per wheel @
(4) weights (2) per wheel
(4) weights (2) per wheel
48 kg (106 lb)each
@ 48 kg (106 lb)each
@ 48 kg (106 lb)each
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INTRODUCTION
General specification
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
DRAWBARS
Boomer 3040
Boomer 3045
Boomer 3050 Boomer 50D
Swinging/ Extendible
Standard
Standard
Standard
3 POINT HITCH
Boomer 3040
Boomer 3045
Boomer 3050 Boomer 50D
Category Type
I
I
I
Position Control Type
Hydraulic
Hydraulic
Hydraulic
Drop Rate Control
Standard
Standard
Standard
Maximum Lift Capacity @
1606 kg (3541 lb)
1606 kg (3541 lb)
1606 kg (3541 lb)
ball ends Kg (lb)
Lift Capacity @ 24 in Behind
1059 kg (2330 lb)
1059 kg (2330 lb)
1059 kg (2330 lb)
Kg (lb)
Boomer 3040
Boomer 3045
Boomer 3050 Boomer 50D
TIRES FRONT:
Agricultural: FWD
8x16, 6PR, R1
8x16, 6PR, R11
8x16, 6PR, R11
Turf: FWD
27x10.50-15, 4PR, R3
27x10.50-15, 4PR, R3
27x10.50-15, 4PR, R3
27/12LL x 15
27/12LL x 15
27/12LL x 15
Industrial: FWD
10x16.5, 6PR, R4
10x16.5, 6PR, R4
10x16.5, 6PR, R4
REAR: Agricultural
14.9x24, 4PR, R1
14.9x24, 4PR, R1
14.9x24, 4PR, R1
Turf
44x18-20, 4 PR, R3
44x18-20, 4 PR, R3
44x18-20, 4 PR, R3
Industrial
17.5x24, 8PR, R4
17.5x24, 8PR, R4
17.5x24, 8PR, R4
Galaxy Turf Special
22.5 LL x 16
22.5 LL x 16
22.5 LL x 16
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INTRODUCTION
Dimension General
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Boomer 3040
Boomer 3045
Boomer 3050
(1)-LENGTH Overall
(w/Vertical 3 pt. Hitch) -
mm (in.)
STD FWD
AG Tires
3098 mm (122 in)
3098 mm (122 in)
3098 mm (122 in)
R4 Tires
3098 mm (122 in)
3098 mm (122 in)
3098 mm (122 in)
Turf Tires
3098 mm (122 in)
3098 mm (122 in)
3098 mm (122 in)
Galaxy Turf Special
3098 mm (122 in)
3098 mm (122 in)
3098 mm (122 in)
Boomer 3040
Boomer 3045
Boomer 3050
SUPERSTEER
AG Tires
3288 mm (129.4 in) )
3288 mm (129.4 in)
3288 mm (129.4 in)
R4 Tires
3288 mm (129.4 in)
3288 mm (129.4 in)
3288 mm (129.4 in)
Turf Tires
3288 mm (129.4 in)
3288 mm (129.4 in)
3288 mm (129.4 in)
Galaxy Turf Special
N/A
N/A
N/A
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
(2) - WHEEL BASE:
FWD
1887 mm (74.3 in)
1887 mm (74.3 in)
1887 mm (74.3 in)
SuperSteer
2057 mm (81.0 in)
2057 mm (81.0 in)
2057 mm (81.0 in)
Boomer 3040
Boomer 3045
Boomer 3050
(3) - WIDTH: Rear
Axle-Outside
AG Tires - 14.9 x 24
1687 mm (66.4 in)
1687 mm (66.4 in)
1687 mm (66.4 in)
Dished In
Dished Out
2090 mm (82.3 in)
2090 mm (82.3 in)
2090 mm (82.3 in)
R4 Tires - 17.5 x 24
1876 mm (73.9 in)
1876 mm (73.9 in)
1876 mm (73.9 in)
Dished In
Dished Out
2184 mm (86 in)
2184 mm (86 in)
2184 mm (86 in)
Turf Tires - 44-18 x 20
1819 mm (71.6 in)
1819 mm (71.6 in)
1819 mm (71.6 in)
Dished In
Dished Out
1841 mm (72.5 in)
1841 mm (72.5 in)
1841 mm (72.5 in)
Galaxy Turf Special -
NA
NA
NA
22.5LL x 16
Dished In
Dished Out
2131 mm (83.9 in)
2131 mm (83.9 in)
2131 mm (83.9 in)
Boomer 3040
Boomer 3045
Boomer 3050
(4)-GROUND
CLEARANCE - mm
(in.) (at * CL)
AG TIRES
Std. FWD Minimum
318 mm (12.5 in)
318 mm (12.5 in)
318 mm (12.5 in)
Location (SUPERSTEER
274 mm (10.8 in)
274 mm (10.8 in)
274 mm (10.8 in)
Clutch)
Front Axle Crop Clearance
403 mm (15.6 in)
403 mm (15.6 in)
403 mm (15.6 in)
Rear Axle Crop Clearance
433 mm (17.0 in)
433 mm (17.0 in)
433 mm (17.0 in)
Boomer 3040
Boomer 3045
Boomer 3050
R4 TIRES
Std. FWD Minimum
302 mm (11.9 in)
302 mm (11.9 in)
302 mm (11.9 in)
Location (SUPERSTEER
266 mm (10.8 in)
266 mm (10.8 in)
266 mm (10.8 in)
Clutch)
Front Axle Crop Clearance
395 mm (15.6 in)
395 mm (15.6 in)
395 mm (15.6 in)
Rear Axle Crop Clearance
417 mm (16.4 in)
417 mm (16.4 in)
417 mm (16.4 in)
TURF TIRES
Std. FWD Minimum
280 mm (11.0 in)
280 mm (11.0 in)
280 mm (11.0 in)
Location (SUPERSTEER
223 mm (8.8 in)
223 mm (8.8 in)
223 mm (8.8 in)
Clutch)
Front Axle Crop Clearance
352 mm (13.9 in)
352 mm (13.9 in)
352 mm (13.9 in)
Rear Axle Crop Clearance
395 mm (15.6 in)
395 mm (15.6 in)
395 mm (15.6 in)
GALAXY TURF SPECIAL
Std. FWD Minimum
262 mm (10.3 in)
262 mm (10.3 in)
262 mm (10.3 in)
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
Location (SUPERSTEER
228 mm (9.0 in)
228 mm (9.0 in)
228 mm (9.0 in)
Clutch)
Front Axle Crop Clearance
357 mm (14.1 in)
357 mm (14.1 in)
357 mm (14.1 in)
Rear Axle Crop Clearance
377 mm (14.8 in)
377 mm (14.8 in)
377 mm (14.8 in)
* CL - Center Line of Tractor
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INTRODUCTION
Boomer 3040
Boomer 3045
Boomer 3050
CAB DIMENSIONS:
mm (in.)
1486 mm (58.5 in)
1486 mm (58.5 in)
1486 mm (58.5 in)
(5) - Width - Cab
1676 mm (66 in)
1676 mm (66 in)
1676 mm (66 in)
(6) - Length - Cab
(7) - Height - Cab
AG Tires FWD
2303 mm (90.65 in)
2303 mm (90.65 in)
2303 mm (90.65 in)
R4 Tires FWD
2292 mm (90.25 in)
2292 mm (90.25 in)
2292 mm (90.25 in)
Turf Tires FWD
2226 mm (87.65 in)
2226 mm (87.65 in)
2226 mm (87.65 in)
Galaxy Tires FWD
2242 mm (88.25 in)
2242 mm (88.25 in)
2242 mm (88.25 in)
1486 mm (58.5 in)
1486 mm (58.5 in)
1486 mm (58.5 in)
(8) - Width - Standard
Fenders
1727 mm (68 in)
1727 mm (68 in)
1727 mm (68 in)
(9) - Width - with
Mirrors Extended
Roof Overhang Length
330 mm (13 in)
330 mm (13 in)
330 mm (13 in)
(rear)
Number of Steps (per
2 mm
2 mm
2 mm
tractor)
(10) - Step Height
AG Tires FWD
490 mm (19.3 in)
490 mm (19.3 in)
490 mm (19.3 in)
R4 Tires FWD
480 mm (18.9 in)
480 mm (18.9 in)
480 mm (18.9 in)
Turf Tires FWD
414 mm (16.3 in)
414 mm (16.3 in)
414 mm (16.3 in)
Galaxy Tires FWD
429 mm (16.9 in)
429 mm (16.9 in)
429 mm (16.9 in)
Cab Head Height
Center of Seat to Inner Roof
972 mm (38.25 in)
972 mm (38.25 in)
972 mm (38.25 in)
48017760 14/11/2016
30
INTRODUCTION
76076252N-&-860
1
48017760 14/11/2016
31
INTRODUCTION
Product identification General information
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
PLEASE READ CAREFULLY:
performed by your dealer, refer to the DELIVERY REPORT checklist found at the back of this manual. Keep one copy
as your record of the service performed. The other copy should be removed from the manual and kept by your dealer.
MAKE SURE THAT BOTH COPIES ARE COMPLETED AND THAT YOU AND THE DEALER SIGN BOTH COPIES.
A PRODUCT IDENTIFICATION PLATE is located on the left-hand side of the front frame.
76076252N
1
48017760 14/11/2016
32
INTRODUCTION
76083738N & 660
2
A CAB IDENTIFICATION PLATE is located inside on the left rear pillar of the cab. The identification numbers on these
plates are important in the event your tractor should require future service. For you convenience, have your dealer
record these numbers in the appropriate spaces below.
CNH America LLC is continually striving to improve its products. We reserve the right to change prices, specifications,
or equipment at any time without notice.
All data given in this book is subject to production variations. Dimensions and weights are approximate only, and the
illustrations do not necessarily depict tractors in standard condition. For exact information about any particular tractor,
please consult your NEW HOLLAND dealer.
48017760 14/11/2016
33
CONSUMABLES INDEX
Consumable
Reference
PAGE
NEW HOLLAND AMBRA
Consumables
18
SUPER GOLD SSL ENGINE
OIL 10W-40
NEW HOLLAND AMBRA
Consumables
18
AUTO SUPREME 10W-30
NEW HOLLAND AMBRA
Consumables
18
SUPER GOLD 10W-30
NEW HOLLAND AMBRA
Consumables
18
SUPER GOLD HSP ENGINE
OIL 30
NEW HOLLAND AMBRA
Consumables
18
SUPER GOLD HSP ENGINE
OIL 40
NEW HOLLAND AMBRA
Consumables
18
SUPER GOLD 15W-40
NEW HOLLAND AMBRA
Consumables
18
SUPER GOLD 20W-50
NEW HOLLAND AMBRA
Consumables
18
AUTO SUPREME 5W-30
NEW HOLLAND AMBRA
Consumables
18
AUTO SUPREME 10W-30
NEW HOLLAND AMBRA
Consumables
18
MULTI TRAN
NEW HOLLAND AMBRA
Consumables
18
MULTI BIO S
NEW HOLLAND AMBRA
Consumables
18
MULTI G 134™ HYDRAULIC
TRANSMISSION OIL
NEW HOLLAND AMBRA
Consumables
18
GR-9 MULTI-PURPOSE
GREASE
48017760 14/11/2016
34
SERVICE MANUAL
Engine
Boomer™ 3040 CVT [ZCMB11001 - ], Boomer™ 3040 CVT [ZDMB11925 - ] ,
Boomer™ 3045 CVT [ZCMB11001 - ] , Boomer™ 3045 CVT [ZDMB11925 - ] ,
Boomer™ 3050 CVT [ZCMB11001 - ] , Boomer™ 3050 CVT [ZDMB11925 - ]
48017760 14/11/2016
10
Contents
Engine - 10
[10.001] Engine and crankcase
10.1
[10.101] Cylinder heads
10.2
[10.102] Pan and covers
10.3
[10.103] Crankshaft and flywheel
10.4
[10.105] Connecting rods and pistons
10.5
[10.106] Valve drive and gears
10.6
[10.110] Balancer and damper
10.7
[10.114] Pump drives
10.8
[10.218] Fuel injection system
10.9
[10.254] Intake and exhaust manifolds and muffler
10.10
[10.304] Engine lubrication system
10.11
[10.400] Engine cooling system
10.12
[10.414] Fan and drive
10.13
48017760 14/11/2016
10
CONSUMABLES INDEX
Consumable
Reference
PAGE
NEW HOLLAND AMBRA
Engine cooling system - General specification
10.12 / 4
ACTIFULL™ OT EXTENDED
LIFE COOLANT
48017760 14/11/2016
10
Engine - 10
Engine and crankcase - 001
Boomer™ 3040 CVT [ZCMB11001 - ], Boomer™ 3040 CVT [ZDMB11925 - ] ,
Boomer™ 3045 CVT [ZCMB11001 - ] , Boomer™ 3045 CVT [ZDMB11925 - ] ,
Boomer™ 3050 CVT [ZCMB11001 - ] , Boomer™ 3050 CVT [ZDMB11925 - ]
48017760 14/11/2016
10.1 [10.001] / 1
Contents
Engine - 10
Engine and crankcase - 001
TECHNICAL DATA
Engine
General specification (*)
3
Torque (*)
3
Special tools (*)
4
Crankcase
Dimension (*)
6
FUNCTIONAL DATA
Engine
Identification (*)
7
SERVICE
Engine
Remove Separating the tractor at the engine - front transmission box (*)
8
Remove Separating the tractor at the engine/frame (*)
12
Install (*)
15
Install Attaching the front transmission box to the engine (*)
18
Crankcase
Inspect (*)
22
DIAGNOSTIC
Engine
Troubleshooting (*)
23
(*) See content for specific models
48017760 14/11/2016
10.1 [10.001] / 2
Engine - Engine and crankcase
Engine - General specification
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Boomer 3040
Boomer 3045
Boomer 3050
Engine Model
ISM N844
ISM N844L
ISM N844L
Number of Cylinders
4
4
4
Bore x Stroke
84 mm x 90 mm ( 3.31 in x
84 mm x 100 mm ( 3.31 in
84 mm x 100 mm ( 3.31 in
3.54 in)
x 3.94 in)
x 3.94 in)
Displacement
1995 cm³ ( 121.7 in³)
2216 cm³ ( 135.2 in³)
2216 cm³ ( 135.2 in³)
Compression Ratio
22.5:1
22.5:1
22.5:1
Rated Speed
2600 RPM
2600 RPM
2800 RPM
Muffler
Horizontal
Firing Order
1-3-4-2
1-3-4-2
1-3-4-2
Low Idle Speed
1050 RPM
1050 RPM
1050 RPM
Maximum No-Load Speed
2825 RPM
2825 RPM
3025 RPM
Cylinder Arrangement
In-Line Vertical
In-Line Vertical
In-Line Vertical
Valve Arrangement
Overhead
Overhead
Overhead
Compression Pressure at
29.4 ± 1.8 bar (427 ±
29.4 ± 1.8 bar (427 ±
29.4 ± 1.8 bar (427 ±
200 RPM(cylinder speed)
50 psi)
50 psi)
50 psi)
Variation between cylinders
Engine - Torque
Boomer™ 3040 CVT
WE
Boomer™ 3045 CVT
WE
Boomer™ 3050 CVT
WE
Boomer 3040
Boomer 3045
Boomer 3050
Engine Model
ISM N844
ISM N844L
ISM N844L
TORQUE SPECIFICATION
Connecting Rod Cap Bolts
49 - 54 N·m (36 - 40 lb ft)
49 - 54 N·m (36 - 40 lb ft)
49 - 54 N·m (36 - 40 lb ft)
Main Bearing Retaining
49 - 54 N·m (36 - 40 lb ft)
49 - 54 N·m (36 - 40 lb ft)
49 - 54 N·m (36 - 40 lb ft)
Bolts
Relief Valve Assembly
59 - 69 N·m (43 - 51 lb ft)
59 - 69 N·m (43 - 51 lb ft)
59 - 69 N·m (43 - 51 lb ft)
Crankshaft Main Bearing
Holder Bolts
Rear Main
25 - 29 N·m (18 - 22 lb ft)
25 - 29 N·m (18 - 22 lb ft)
25 - 29 N·m (18 - 22 lb ft)
Center Mains
49 - 54 N·m (36 - 40 lb ft)
49 - 54 N·m (36 - 40 lb ft)
49 - 54 N·m (36 - 40 lb ft)
Engine Rear Mounting Plate
12 - 17 N·m (9 - 12 lb ft)
12 - 17 N·m (9 - 12 lb ft)
12 - 17 N·m (9 - 12 lb ft)
Flywheel Retaining Bolts
68 - 78 N·m (51 - 58 lb ft)
68 - 78 N·m (51 - 58 lb ft)
68 - 78 N·m (51 - 58 lb ft)
Engine Front Plate
9 - 12 N·m (6 - 9 lb ft)
9 - 12 N·m (6 - 9 lb ft)
9 - 12 N·m (6 - 9 lb ft)
Crankshaft Pulley Nut
274 - 333 N·m (202 - 246 lb
274 - 333 N·m (202 - 246 lb
274 - 333 N·m (202 - 246 lb
ft)
ft)
ft)
Cylinder Head Bolts
98 - 103 N·m (72.3 - 76 lb
98 - 103 N·m (72.3 - 76 lb
98 - 103 N·m (72.3 - 76 lb
ft)
ft)
ft)
Rocker Arm Assembly
27 - 39 N·m (20 - 29 lb ft)
27 - 39 N·m (20 - 29 lb ft)
27 - 39 N·m (20 - 29 lb ft)
Rocker Arm Locknut
11 - 16 N·m (8 - 12 lb ft)
11 - 16 N·m (8 - 12 lb ft)
11 - 16 N·m (8 - 12 lb ft)
Oil Tube Banjo Bolt
9 - 13 N·m (7 - 9 lb ft)
9 - 13 N·m (7 - 9 lb ft)
9 - 13 N·m (7 - 9 lb ft)
Oil Pressure Switch
14 - 20 N·m (10 - 14 lb ft)
14 - 20 N·m (10 - 14 lb ft)
14 - 20 N·m (10 - 14 lb ft)
Rocker Cover Bolts
7 - 12 N·m (6 - 9 lb ft)
7 - 12 N·m (6 - 9 lb ft)
7 - 12 N·m (6 - 9 lb ft)
Glow Plugs
14 - 20 N·m (10 - 14 lb ft)
14 - 20 N·m (10 - 14 lb ft)
14 - 20 N·m (10 - 14 lb ft)
Cooling Fan Bolts
9 - 13 N·m (7 - 9 lb ft)
9 - 13 N·m (7 - 9 lb ft)
9 - 13 N·m (7 - 9 lb ft)
Balancer
Retaining Bolts
49 - 53.9 N·m (36 - 39 lb ft)
49 - 53.9 N·m (36 - 39 lb ft)
49 - 53.9 N·m (36 - 39 lb ft)
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Engine - Engine and crankcase
Metric Bolt Torque Specifications
Coarse Thread Fine Thread
Fine Thread
Bolt Size
Grade No.
Pitch
Torque
Pitch
Torque
4T
4.9 - 6.9 N·m (3.6
- 5.1 lb ft)
M6
7T
1.0
8.3 - 11.3 N·m
(6.1 - 8.3 lb ft)
10T
11.8 - 15.7 N·m
(8.7 - 11.6 lb ft)
4T
12.7 - 16.7 N·m
15.2 - 20.1 N·m
(9.4 - 12.3 lb ft)
(11.2 - 14.8 lb ft)
M8
7T
1.25
22.6 - 28.4 N·m
1.0
26.5 - 34.3 N·m
(16.6 - 21.0 lb ft)
(19.5 - 25.3 lb ft)
10T
28.4 - 36.3 N·m
30.4 - 40.2 N·m
(21.0 - 26.8 lb ft)
(22.4 - 29.7 lb ft)
4T
25.5 - 33.3 N·m
28.4 - 36.3 N·m
(18.8 - 24.6 lb ft)
(21.0 - 26.8 lb ft)
M10
7T
1.5
44.1 - 55.9 N·m
1.25
49.0 - 62.8 N·m
(32.5 - 41.2 lb ft)
(36.2 - 46.3 lb ft)
10T
53.9 - 69.6 N·m
57.9 - 73.5 N·m
(39.8 - 51.4 lb ft)
(42.7 - 54.2 lb ft)
4T
37.3 - 47.1 N·m
43.1 - 54.9 N·m
(27.5 - 34.7 lb ft)
(31.8 - 40.5 lb ft)
M12
7T
1.75
65.7 - 83.4 N·m
1.25
74.5 - 94.1 N·m
(48.5 - 61.5 lb ft)
(55.0 - 69.4 lb ft)
10T
92.2 - 116 N·m
99.0 - 127 N·m
(68.0 - 85.4 lb ft)
(73.1 - 93.3 lb ft)
4T
62.8 - 80.4 N·m
69.6 - 87.3 N·m
(46.3 - 59.3 lb ft)
(51.4 - 64.4 lb ft)
M14
7T
2.0
104 - 131 N·m
1.5
117 - 148 N·m
(76.7 - 96.9 lb ft)
(86.1 - 109 lb ft)
11T
139 - 175 N·m
147 - 186 N·m
(102 - 129 lb ft)
(108 - 137 lb ft)
4T
86.3 - 110 N·m
91.2 - 115 N·m
(63.6 - 81.0 lb ft)
(67.3 - 84.6 lb ft)
M16
7T
2.0
140 - 184 N·m
1.5
157 - 192 N·m
(110 - 136 lb ft)
(116 - 142 lb ft)
11T
206 - 255 N·m
221 - 270 N·m
(152 - 188 lb ft)
(163 - 199 lb ft)
4T
114 - 141 N·m
131 - 163 N·m
(83.9 - 104 lb ft)
(96.9 - 120 lb ft)
M18
7T
2.0
196 - 235 N·m
1.5
230 - 279 N·m
(145 - 174 lb ft)
(170 - 206 lb ft)
11T
275 - 333 N·m
299 - 368 N·m
(203 - 246 lb ft)
(221 - 271 lb ft)
4T
144 - 179 N·m
172 - 211 N·m
(106 - 132 lb ft)
(127 - 156 lb ft)
M20
7T
2.5
240 - 289 N·m
1.5
275 - 333 N·m
(177 - 213 lb ft)
(203 - 246 lb ft)
11T
363 - 441 N·m
397 - 485 N·m
(268 - 325 lb ft)
(293 - 358 lb ft)
Engine - Special tools
Boomer™ 3040
CVT
WE
Boomer™ 3045
CVT
WE
Boomer™ 3050
CVT
WE
48017760 14/11/2016
10.1 [10.001] / 4
Engine - Engine and crankcase
Tool No.
Description
FNH01721
Injector Tester
FNH00120
Adapter - Compression Tester
FNH01728
Injector Adapter Set
OEM1074
Compression Test Gauge Assembly
FNH01720
Injector Cleaning Kit
380002887
Port Block Installer
FNH11044
Port Block Installer Pins
380002888
Port Block Remover
380002904
Oil Pressure Test Fitting
Micrometer, Outside
0 - 25 mm (0 - 1 in)
Micrometer, Outside
25 - 51 mm (1 - 2 in)
Micrometer, Outside
76.2 - 101.6 mm (3 - 4 in)
Small Hole Gauge
19 - 25 mm (0.75 - 1 in)
Cylinder Bore Gauge
76.2 - 101.6 mm (3 - 4 in)
Cylinder Bore Gauge
25 - 51 mm (1 - 2 in)
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