New Holland Speedrower 130 Tier 3 Self-Propelled Windrower (PIN YGG677501 and above). SERVICE MANUAL (2017)

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Link Product / Engine

Product

Market Product

Engine

Speedrower® 130 Containerized.

Asia Pacific

F4GE9484

[YGG677501 - ]

Speedrower® 130 Containerized.

Latin America

F4GE9484

[YGG677501 - ]

Speedrower® 130 Containerized.

Middle East Africa

F4GE9484

[YGG677501 - ]

Speedrower® 130 Containerized.

Australia New Zealand

F4GE9484

[YGG677501 - ]

Speedrower® 130 Tier 3

Latin America

F4GE9484

[YGG677501 - ]

Speedrower® 130 Tier 3

Asia Pacific

F4GE9484

[YGG677501 - ]

Speedrower® 130 Tier 3

Australia New Zealand

F4GE9484

[YGG677501 - ]

Speedrower® 130 Tier 3

Middle East Africa

F4GE9484

[YGG677501 - ]

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Contents

INTRODUCTION

Engine

[10.202] Air cleaners and lines

10.1

[10.218] Fuel injection system

10.2

[10.400] Engine cooling system

10.3

[10.414] Fan and drive

10.4

[10.250] Turbocharger and lines

10.5

[10.304] Engine lubrication system

10.6

Front axle system

[25.310] Final drives

25.1

Rear axle system

[27.550] Non-powered rear axle

27.1

Hydrostatic drive

[29.100] Transmission and steering hydrostatic control

29.1

[29.130] Neutralizer plate assembly

29.2

[29.202] Hydrostatic transmission

29.3

[29.218] Pump and motor components

29.4

Brakes and controls

[33.110] Parking brake or parking lock

33.1

Hydraulic systems

[35.000] Hydraulic systems

35.1

[35.100] Main lift system

35.2

[35.105] Charge pump

35.3

[35.128] Auxiliary hydraulic function control

35.4

[35.220] Auxiliary hydraulic pump

35.5

[35.300] Reservoir, cooler, and filters

35.6

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[35.304] Combination pump units

35.7

[35.410] Header or attachment height system

35.8

[35.415] Header or attachment tilting system

35.9

[35.602] Header or attachment leveling system

35.10

[35.760] Header reverser drive

35.11

[35.910] Head and header hydraulic drive

35.12

Frames and ballasting

[39.105] Lift arm

39.1

[39.140] Ballasts and supports

39.2

Steering

[41.101] Steering control

41.1

[41.200] Hydraulic control components

41.2

Wheels

[44.511] Front wheels

44.1

Cab climate control

[50.200] Air conditioning

50.1

Electrical systems

[55.670] Header leveling control

55.1

[55.000] Electrical system

55.2

[55.100] Harnesses and connectors

55.3

[55.015] Engine control system

55.4

[55.201] Engine starting system

55.5

[55.301] Alternator

55.6

[55.302] Battery

55.7

[55.202] Cold start aid

55.8

[55.011] Fuel tank system

55.9

[55.010] Fuel injection system

55.10

[55.014] Engine intake and exhaust system

55.11

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[55.013] Engine oil system

55.12

[55.640] Electronic modules

55.13

[55.640] Electronic modules

55.14

[55.019] Hydrostatic drive control system

55.15

[55.522] Cab Power Take-Off (PTO) controls

55.16

[55.031] Parking brake electrical system

55.17

[55.512] Cab controls

55.18

[55.036] Hydraulic system control

55.19

[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system

55.20

[55.047] Steering control system

55.21

[55.661] Cab header controls

55.22

[55.662] Header height control

55.23

[55.634] Merger electrical control system

55.24

[55.785] Precision farming system

55.25

[55.911] Satellite navigation systems

55.26

[55.518] Wiper and washer system

55.27

[55.404] External lighting

55.28

[55.405] External lighting switches and relays

55.29

[55.510] Cab or platform harnesses and connectors

55.30

[55.680] Autopilot/Autoguidance

55.31

[55.DTC] FAULT CODES

55.32

Platform, cab, bodywork, and decals

[90.124] Pneumatically-adjusted operator seat

90.1

[90.150] Cab

90.2

[90.151] Cab interior

90.3

[90.154] Cab doors and hatches

90.4

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Contents

INTRODUCTION

Foreword - Important notice regarding equipment servicing

Safety rules

Safety rules - Ecology and the environment

Safety signs

Torque - Minimum tightening torques for normal assembly

Torque - Standard torque data for hydraulic connections

Basic instructions - Shop and assembly

Hydraulic contamination

General specification

Dimension

General specification - Ground speed chart

Weight - Ballast requirements

General specification - Recommended engine oil for operating temperature ranges (*)

Product identification

Part identification

Product overview

(*) See content for specific models

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INTRODUCTION

Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,

strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein

shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or

local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-

facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case

of damages caused by parts and/or components not approved by the manufacturer.

The manufacturer reserves the right to make improvements in design and changes in specifications at any time without

notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and

illustrative material herein are as accurate as known at time of publication but are subject to change without notice.

In case of questions, refer to your NEW HOLLAND Sales and Service Networks.

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INTRODUCTION

Safety rules

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-

structions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety

NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or

property damage. The word Notice is used to address practices not related to personal safety.

Information

NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or

other information in the manual. The word Note is not intended to address personal safety or property damage.

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INTRODUCTION

Safety rules

General safety rules

Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change

the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or

uneven surfaces.

• Only skilled operators who are familiar with all the controls and harvesting techniques should use the equipment.

It is recommended to operate on cultivated land with slopes no greater than 26% ( 15°) uphill and downhill.

• If necessary, when driving downhill change into a lower gear before starting the descent. Machine must be stopped

to downshift into a lower gear.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance

for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.

• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.

• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.

• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-

izing the system.

• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.

• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the

skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become

entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or components are in

motion.

Make sure all guards and shields are in good condition and properly installed before operating the machine. Never

operate the machine with shields removed. Always close access doors or panels before operating the machine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and

clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO

NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter

the area underneath raised equipment during operation.

Never operate engine in enclosed spaces as harmful exhaust gases may build up.

Before starting the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the

transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as

described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible

visibility while operating the machine.

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Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from

other locations.

Before leaving the machine:

1. Park machine on a firm level surface.

2. Put all controls in neutral or park lock position.

3. Engage park brake, use wheel chocks if required.

4. Lower all hydraulic equipment — Implements, header, etc.

5. Turn off engine and remove key.

When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s

station, then the following precautions must be followed:

1. Bring the engine to low idle speed.

2. Disengage all drive systems.

WARNING

Some components may continue to run down after you disengage drive systems.

Make sure all drive systems are fully disengaged.

Failure to comply could result in death or serious injury.

W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

General maintenance safety

Keep area used for servicing the machine clean and dry. Clean up spilled fluids.

Service machine on a firm level surface.

Install guards and shields after servicing the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while

the engine is running.

Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave

equipment in a raised position while parked or during service, unless securely supported.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-

ual. Use only rigid tow bars.

Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.

Stop the engine and remove key before disconnecting or connecting electrical connections.

Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant

can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing

a cap turn it slowly to allow pressure to escape before completely removing the cap.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when

servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective

equipment when appropriate.

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When welding, follow this instructions in the manual. Always disconnect the battery before welding on the machine.

Always wash your hands after handling battery components.

Wheels and tires

Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the

manual for proper tire inflation.

Tires are heavy. Handling tires without proper equipment could cause death or serious injury.

Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and

wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.

DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with

the air than can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing

the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist

whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding

the wheel or rim.

Driving on public roads and general transportation safety

Comply with local laws and regulations.

Use appropriate lighting to meet local regulations.

Make sure SMV emblem is visible.

Lift implements and attachments high enough above ground to prevent accidental contact with road.

When transporting equipment or machine on a transport trailer, make sure it is properly secured. Be sure the SMV

emblem on the equipment or machine is covered while being transported on a trailer.

Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely

under.

Travel speed should be such that complete control and machine stability is maintained at all times.

Slow down and signal before turning.

Pull over to allow faster traffic to pass.

Follow correct towing procedure for equipment with or without brakes.

Fire and explosion prevention

Fuel or oil leaked or spills on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

Always have a fire extinguisher on or near the machine.

At least once each day and at the end of the day remove all trash and debris from the machine especially around

hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be

necessary depending on the operating environment and conditions.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts,

gears, cleaning fan, etc. More frequent cleaning of your machine may be necessary depending on the operating

environment and conditions.

Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.

Do not store oily rags or other flammable material on the machine.

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INTRODUCTION

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable

solvents before welding or flame-cutting.

Do not expose the machine to flames, burning brush, or explosives.

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

General battery safety

Always wear eye protection when working with batteries.

Do not create sparks or have open flame near battery.

Ventilate when charging or using in an enclosed area.

Disconnect negative (-) first and reconnect negative (-) last.

When welding on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the oper-

ator’s manual. Do not short across terminals.

Follow manufacturer’s instructions when storing and handling batteries.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This

is a California Proposition 65 warning.

Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-

ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.

Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-

ately.

Keep out of reach of children and other unauthorized persons.

Instructional seat safety

Passengers are not permitted to ride on the machine.

The instructional seat is to be used only when training a new operator or when a service technician is diagnosing a

problem.

When required for the purposes of training or diagnostics, only one person may accompany the operator and that

person must be seated in the instructional seat.

When the instructional seat is occupied, the following precautions must be followed:

• Machine should be driven only at slow speeds and over level ground.

• Avoid driving on highways or public roads.

• Avoid quick starts or stops.

• Avoid sharp turns.

• Always wear correctly adjusted seat belts.

• Keep door closed at all times.

Operator presence system

Your machine is equipped with an operator presence system to prevent the use of some features while the operator

is not in the operator’s seat.

The operator presence system should never be disconnected or bypassed.

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INTRODUCTION

If the system is inoperable, the system must be repaired.

Power Take-Off (PTO)

PTO-driven machinery can cause death or serious injury. Before working on or near the PTO shaft or servicing or

clearing the driven machine, put the PTO switch in the disengage position, stop the engine, and remove the key.

Whenever a PTO is in operation, all guards must be in place to prevent death or injury to the operator or bystanders.

Reflectors and warning lights

Reflectors are located on the handrails in the areas as shown in Figure 1.

Flashing amber warning lights must be used when operating on public roads.

NHIL14WR00278AA

NHIL14WR00279AA

Seat belts

Seat belts must be worn at all times.

Seat belt inspection and maintenance:

• Keep seat belts in good condition.

• Keep sharp edges and items than can cause damage away from the belts.

• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and

wear.

• Replace all parts that have damage or wear.

• Replace belts that have cuts that can make the belt weak.

• Check that bolts are tight on the seat bracket or mounting.

• If belt is attached to seat, make sure seat or seat brackets are mounted securely.

• Keep seat belts clean and dry.

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INTRODUCTION

• Clean belts only with soap solution and warm water.

• Do not use bleach or dye on the belts because this can make the belts weak.

To fasten the belt, pull it from the reel and push the tongue end (3) into the buckle end (2) until a "click" indicates it is

fully engaged.

To release the belt, push the red release button (1) on the buckle and pull the tongue from the buckle.

10041220

Air-conditioning system

The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can

cause serious injury.

The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.

Do not attempt to service or repair the system.

Service, repair, or recharging must be performed only by a trained service technician.

Personal Protective Equipment (PPE)

Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-

tective clothing, etc.

Do Not Operate tag

Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be

visible.

Hazardous chemicals

If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants,

paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive

and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe han-

dling and storage procedures, first aid measures and procedures to be taken in the event of a spill or accidental

release. MSDS are available from your dealer.

Before you service your machine, check the MSDS for each lubricant, fluid, etc. used in this machine. This information

indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, on

manufacturer containers, as well as the information in this manual when servicing the machine.

Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations.

Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage

of chemicals or petrochemical substances.

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INTRODUCTION

Keep out of reach or children or other unauthorized persons.

Additional precautions are required for applied chemicals. Obtain complete information from the manufacturer or

distributor of the chemicals before using them.

Utility safety

Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power

lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities

or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should

a contact between the machine and an electric power source occur, the following precautions must be taken:

• Stop the machine movement immediately.

• Apply the park brake, stop the engine, and remove the key.

• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your

position and call for help. If you can leave your position without touching lines, jump clear of the machine to make

sure you do not make contact with the ground and the machine at the same time.

• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Working at heights

When the normal use and maintenance of the machine requires working at heights:

• Correctly use installed steps, ladders, and railings.

• Never use ladders, steps, or railings while the machine is moving.

• Do not stand on surfaces which are not designated as steps or platforms.

Do not use the machine as a lift, ladder, or platform for working at heights.

Lifting and overhead loads

Do not used raised equipment as a work platform.

Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area

of movement while the machine is in operation.

Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unex-

pectedly and crush persons underneath it.

Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylin-

ders must be mechanically locked or supported if they are left in a raised position for service or access.

Headers or other lifting and handling equipment and its load will change the center of gravity of the machine. This

can cause the machine to tip on slopes or uneven ground.

Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.

Mounting and dismounting

Mount and dismount the machine only at designated locations that have handholds, steps, or ladders.

Do not jump off the machine.

Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result

from slippery surfaces.

Face the machine when mounting and dismounting.

Maintain a three-point contact with steps, ladders, and handholds.

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INTRODUCTION

Safety rules - Ecology and the environment

Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the

treatment of some of the substances that advanced technology requires, sound judgment should govern the use and

disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this

legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,

cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,

and dispose of these substances.

Helpful hints

• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems

may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances

that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,

etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of

the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-

tioning specialist or use a special extractor to recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,

coolant, etc.

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful

effect on the environment if the batteries are not properly recycled after use. Improper

disposal of batteries can contaminate the soil, groundwater, and waterways. NEW

HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND

dealer, who will dispose of the used batteries or recycle the used batteries properly. In

some countries, this is a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,

CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any

batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to:

• Accept the return of your used batteries

• Store the returned batteries in a suitable location

• Send the returned batteries to the battery manufacturer for recycling

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Safety signs

The following safety signs are on your machine as a guide for your safety and for the safety of those working with you.

Walk around the machine and note the content and the location of all safety signs before you operate your machine.

Keep all safety signs clean and legible. Clean safety signs with a soft cloth, water, and gentle detergent.

NOTICE: Do not use solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may

damage or remove safety signs.

Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you or

your dealer replaces, make sure that you or your dealer install the safety sign on the new part. See your dealer for

replacement safety signs.

Safety signs that display the “Read operator’s manual” symbol direct you to the

operator’s manual for further information regarding maintenance, adjustments, or

procedures for particular areas of the machine. When a safety sign displays this

symbol, consult the appropriate page of the operator’s manual.

Safety signs that display the “Read service manual” symbol direct you to the service

manual. If you doubt your ability to perform service operations, contact your dealer.

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WARNING

Before starting engine or any function.

Warn bystanders.

Sound horn 3 times.

Failure to comply could result in death or serious

injury.

Quantity 1

84012892_E

(3) On the right-hand side cab glass, upper side of glass.

NHIL14WR00268AA

EMERGENCY EXIT

If it becomes impossible to open the cab door, while

in the cab, the right cab window can be used as

an emergency exit. Remove the hammer from the

bracket on the right rear post of the cab. Use the

pointed hammer to shatter one of the windows.

Quantity 1

84276198_B

(4) On the right-hand side cab glass, upper right side

of glass.

NHIL14WR00268AA

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WARNING

PRESSURIZED FLUID

DO NOT remove radiator cap.

CHECK coolant level in recovery tank.

Failure to comply could result in death or serious

injury..

Quantity 1

329045A1

(7) Rear side of top engine hood.

NHIL15WR00471AA

WARNING

TO PREVENT LOSS OF CONTROL

DO NOT tow on public roads or use recovery hook

point as a hitch.

An optional hitch receiver kit is available for swath

roller.

(See Chapter 10 - Optional equipment for more

details)

Failure to comply could result in death or

serious injury.

Quantity 1

47605932

47605932_C

(8) Rear side of weight box near the recovery hook point.

NHIL14WR00276AA

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WARNING

Before operating machine, read operator's manual

and ALL SAFETY instructions.

If manual is missing, contact your dealer or service

department.

Before starting engine or operation, clear area of

bystanders.

Keep all shields in place, keep hands, feet, clothing

and hair away from moving parts.

Use Slow-Moving Vehicle (SMV) identification

emblem and flashing warning lights when operating

on highways, except when prohibited by law.

Never adjust, lubricate, clean or unplug machine

with engine running.

Operate at low speeds in tight areas or on hillsides.

Avoid abrupt changes in direction at high speeds.

Keep header as low as possible.

Before leaving operator's platform, put controls in

neutral, disengage PTO, set brake, lower header,

84004731_B

stop engine, and wait for all movement to stop.

Failure to comply could result in death or serious

injury.

Quantity 1

84004731_B

(11) Rear side of the left-hand platform support.

NHIL14WR00272AA

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INTRODUCTION

Torque - Minimum tightening torques for normal assembly

METRIC NON-FLANGED HARDWARE

NOM.

LOCKNUT

SIZE

CL.8

CL.10

CLASS 8.8 BOLT and

CLASS 10.9 BOLT and

W/CL8.8

W/CL10.9

CLASS 8 NUT

CLASS 10 NUT

BOLT

PLATED

UNPLATED

W/ZnCr

2.2 N·m (19 lb

2.9 N·m (26 lb

3.2 N·m (28 lb

4.2 N·m (37 lb

2.9 N·m (26 lb

2 N·m (18 lb in)

in)

4.5 N·m (40 lb

5.9 N·m (52 lb

6.4 N·m (57 lb

8.5 N·m (75 lb

5.8 N·m (51 lb

4 N·m (36 lb in)

in)

7.5 N·m (66 lb

10 N·m (89 lb

11 N·m (96 lb

15 N·m (128 lb

6.8 N·m (60 lb

10 N·m (89 lb

in)

18 N·m (163 lb

25 N·m (217 lb

26 N·m (234 lb

35 N·m (311 lb

17 N·m (151 lb

24 N·m (212 lb

in)

49 N·m (36 lb

70 N·m (51 lb

33 N·m (25 lb

48 N·m (35 lb

M10

37 N·m (27 lb ft)

52 N·m (38 lb ft)

ft)

85 N·m (63 lb

121 N·m (90 lb

58 N·m (43 lb

83 N·m (61 lb

M12

64 N·m (47 lb ft)

91 N·m (67 lb ft)

ft)

158 N·m (116 lb

210 N·m

225 N·m (166 lb

301 N·m (222 lb

143 N·m (106 lb

205 N·m (151 lb

M16

ft)

(155 lb ft)

ft)

319 N·m (235 lb

425 N·m

440 N·m (325 lb

587 N·m (433 lb

290 N·m (214 lb

400 N·m (295 lb

M20

ft)

(313 lb ft)

ft)

551 N·m (410 lb

735 N·m

762 N·m (560 lb

1016 N·m

501 N·m (370 lb

693 N·m (510 lb

M24

ft)

(500 lb ft)

ft)

(750 lb ft)

ft)

NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque

specifications are shown in pound-feet.

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INTRODUCTION

METRIC FLANGED HARDWARE

NOM.

CLASS 8.8 BOLT and

CLASS 10.9 BOLT and

LOCKNUT

SIZE

CLASS 8 NUT

CLASS

10 NUT

CL.8

CL.10

W/CL8.8

W/CL10.9

BOLT

PLATED

UNPLATED

W/ZnCr

2.4 N·m (21 lb

3.2 N·m (28 lb

3.5 N·m (31 lb

4.6 N·m (41 lb

2.2 N·m (19 lb

3.1 N·m (27 lb

in)

4.9 N·m (43 lb

6.5 N·m (58 lb

7.0 N·m (62 lb

9.4 N·m (83 lb

4.4 N·m (39 lb

6.4 N·m (57 lb

in)

8.3 N·m (73 lb

11 N·m (96 lb

12 N·m (105 lb

16 N·m (141 lb

7.5 N·m (66 lb

11 N·m (96 lb

in)

20 N·m (179 lb

27 N·m (240 lb

29 N·m (257 lb

39 N·m (343 lb

18 N·m (163 lb

27 N·m (240 lb

in)

54 N·m (40 lb

77 N·m (56 lb

M10

40 N·m (30 lb ft)

57 N·m (42 lb ft)

37 N·m (27 lb ft)

53 N·m (39 lb ft)

ft)

93 N·m (69 lb

100 N·m (74 lb

134 N·m (98 lb

M12

70 N·m (52 lb ft)

63 N·m (47 lb ft)

91 N·m (67 lb ft)

ft)

174 N·m (128 lb

231 N·m (171 lb

248 N·m (183 lb

331 N·m (244 lb

158 N·m (116 lb

226 N·m (167 lb

M16

ft)

350 N·m (259 lb

467 N·m (345 lb

484 N·m (357 lb

645 N·m (476 lb

318 N·m (235 lb

440 N·m (325 lb

M20

ft)

607 N·m (447 lb

809 N·m (597 lb

838 N·m (618 lb

1118 N·m

552 N·m (407 lb

M24

ft)

(824 lb ft)

ft)

IDENTIFICATION

Metric Hex head and carriage bolts, classes

5.6 and up

1. Manufacturer's Identification

2. Property Class

20083680

Metric Hex nuts and locknuts, classes 05 and

1. Manufacturer's Identification

2. Property Class

3. Clock Marking of Property Class and Manufacturer's

Identification (Optional), i.e. marks 60° apart indicate

Class 10 properties, and marks 120° apart indicate

20083681

Class 8.

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INTRODUCTION

INCH NON-FLANGED HARDWARE

LOCKNUT

NOMINAL

SAE GRADE 5 BOLT

SAE GRADE 8 BOLT

GrB W/ Gr5

GrC W/ Gr8

SIZE

and NUT

BOLT

UN-

PLATED

W/ZnCr

or PLATED

PLATED

GOLD

SILVER

8 N·m (71 lb

11 N·m (97 lb

12 N·m

16 N·m

12.2 N·m (109 lb

1/4

8.5 N·m (75 lb in)

in)

(106 lb in)

(142 lb in)

in)

17 N·m

23 N·m

24 N·m

32 N·m

17.5 N·m (155 lb

25 N·m (220 lb

5/16

(150 lb in)

(204 lb in)

(212 lb in)

(283 lb in)

in)

30 N·m (22 lb

40 N·m

43 N·m (31 lb

57 N·m (42 lb

3/8

31 N·m (23 lb ft)

44 N·m (33 lb ft)

ft)

(30 lb ft)

ft)

48 N·m (36 lb

65 N·m

68 N·m (50 lb

91 N·m (67 lb

7/16

50 N·m (37 lb ft)

71 N·m (53 lb ft)

ft)

(48 lb ft)

ft)

74 N·m (54 lb

98 N·m

104 N·m

139 N·m

108 N·m (80 lb

1/2

76 N·m (56 lb ft)

ft)

(73 lb ft)

(77 lb ft)

(103 lb ft)

ft)

107 N·m

142 N·m

150 N·m

201 N·m

156 N·m (115 lb

9/16

111 N·m (82 lb ft)

(79 lb ft)

(105 lb ft)

(111 lb ft)

(148 lb ft)

ft)

147 N·m

196 N·m

208 N·m

277 N·m

153 N·m (113 lb

215 N·m (159 lb

5/8

(108 lb ft)

(145 lb ft)

(153 lb ft)

(204 lb ft)

ft)

261 N·m

348 N·m

369 N·m

491 N·m

271 N·m (200 lb

383 N·m (282 lb

3/4

(193 lb ft)

(257 lb ft)

(272 lb ft)

(362 lb ft)

ft)

420 N·m

561 N·m

594 N·m

791 N·m

437 N·m (323 lb

617 N·m (455 lb

7/8

(310 lb ft)

(413 lb ft)

(438 lb ft)

(584 lb ft)

ft)

630 N·m

841 N·m

890 N·m

1187 N·m

654 N·m (483 lb

924 N·m (681 lb

(465 lb ft)

(620 lb ft)

(656 lb ft)

(875 lb ft)

ft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches.

3/8 in

through 1 in hardware torque specifications are shown in pound-feet.

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INTRODUCTION

INCH FLANGED HARDWARE

NOM-

LOCKNUT

SAE GRADE 5 BOLT and

SAE GRADE 8 BOLT and

INAL

GrF W/ Gr5

GrG W/ Gr8

NUT

SIZE

BOLT

UNPLATED

PLATED

UNPLATED

PLATED

or PLATED

W/ZnCr

or PLATED

W/ZnCr

SILVER

GOLD

SILVER

GOLD

12 N·m (106 lb

13 N·m (115 lb

17 N·m (150 lb

12 N·m (106 lb

1/4

9 N·m (80 lb in)

8 N·m (71 lb in)

in)

19 N·m (168 lb

25 N·m (221 lb

26 N·m (230 lb

35 N·m (310 lb

17 N·m (150 lb

24 N·m (212 lb

5/16

in)

33 N·m (25 lb

44 N·m (33 lb

47 N·m (35 lb

63 N·m (46 lb

3/8

30 N·m (22 lb ft)

43 N·m (32 lb ft)

ft)

53 N·m (39 lb

71 N·m (52 lb

75 N·m (55 lb

100 N·m (74 lb

7/16

48 N·m (35 lb ft)

68 N·m (50 lb ft)

ft)

81 N·m (60 lb

108 N·m (80 lb

115 N·m (85 lb

153 N·m

104 N·m (77 lb

1/2

74 N·m (55 lb ft)

ft)

(113 lb ft)

ft)

117 N·m (86 lb

156 N·m

165 N·m

221 N·m

157 N·m (116 lb

9/16

106 N·m (78 lb ft)

ft)

(115 lb ft)

(122 lb ft)

(163 lb ft)

ft)

162 N·m (119 lb

216 N·m

228 N·m

304 N·m

147 N·m (108 lb

207 N·m (153 lb

5/8

ft)

(159 lb ft)

(168 lb ft)

(225 lb ft)

ft)

287 N·m (212 lb

383 N·m

405 N·m

541 N·m

261 N·m (193 lb

369 N·m (272 lb

3/4

ft)

(282 lb ft)

(299 lb ft)

(399 lb ft)

ft)

462 N·m (341 lb

617 N·m

653 N·m

871 N·m

421 N·m (311 lb

594 N·m (438 lb

7/8

ft)

(455 lb ft)

(482 lb ft)

(642 lb ft)

ft)

693 N·m (512 lb

925 N·m

979 N·m

1305 N·m

631 N·m (465 lb

890 N·m (656 lb

ft)

(682 lb ft)

(722 lb ft)

(963 lb ft)

ft)

IDENTIFICATION

Grade Marking Examples

Inch Bolts and free-spinning nuts

SAE Grade Identification

Grade 2 - No Marks

Grade 2 Nut - No Marks

Grade 5 - Three

Grade 5 Nut - Marks

Marks

120° Apart

Grade 8 - Five Marks

Grade 8 Nut - Marks

20107570

60° Apart

Inch Lock Nuts, All Metal (Three optional

methods)

Grade Identification

Grad-

Corner Marking

Flats Marking

Clock

Method (1)

Method (2)

Marking

Method (3)

Grad-

No Notches

No Mark

No Marks

Grad-

One

Letter B

Three Marks

Circumferential

20090268

Notch

Grad-

Two

Letter C

Six Marks

Circumferential

Notches

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INTRODUCTION

Torque - Standard torque data for hydraulic connections

General information

• Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pressure with

adequate fatigue resistance. Over-torquing of a hydraulic connection can also lead to leakage or failure. For some

connections, NEW HOLLAND requires a different torque value than is listed in the ISO and SAE standards.

• The torque values in this document should be used whenever possible or applicable.

NOTICE: Always follow the instructions in this manual for specific torque values when you service components.

The information in this section is for general guidance only when a procedure contains no specific torque value.

Tolerance

• The tolerance for all torque values is ± 10%. This tolerance must include all assembly variation, not only the torque

wrench repeatability.

Lubrication

Application of grease or other lubricants to hydraulic connectors should be avoided. If clean hydraulic oil is already

on the connection, it is not required to remove the oil. Generally, application of grease:

• May cause a significant change in the torque required to properly tighten the connection.

• May reduce the connection’s resistance to vibration.

• Excessive grease may displace an elastomer seal during tightening.

• Grease extrusion when connection is tightened may be mistaken for leakage.

NEW HOLLAND products generally use O-Ring Boss (ORB) connectors that have Teflon™-coated O-rings, eliminat-

ing the need for O-ring lubrication during installation. For connections which are made into aluminum manifolds or

with stainless steel connectors, it may be required to apply a lubricant to prevent galling.

Use of LOCTITE® and other thread-locking compounds is prohibited. These compounds:

• May cause a significant change in the torque required to properly tighten the connections.

• Reduce the serviceability of the joint.

• May prevent the O-ring from properly sealing if the compound gets on the O-ring.

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INTRODUCTION

Torque values for metric O-Ring Boss (ORB) port connections

S-Series *

L-Series **

Metric

Ferrous

Non-Ferrous

Ferrous

Non-Ferrous

thread

N·m (lb ft) ± 10%

M8 x 1

10.5

(7.7)

6.3

(4.6)

8.5

(6.3)

(3.7)

M10 x 1

(15.5)

12.5

(9.2)

15.5

(11.4)

9.3

(6.9)

M12 x 1.5

(27.3)

(16.2)

(19.9)

(11.8)

M14 x 1.5

(34.7)

(20.7)

(27.3)

(16.2)

M16 x 1.5

(42.8)

(25.8)

(31)

(18.4)

M18 x 1.5

(54.6)

(32.5)

(34.7)

(20.7)

M22 x 1.5

105

(77.4)

(46.5)

(28)

M27 x 2

178

(131.3)

107

(78.9)

105

(77.4)

(46.5)

M30 x 2

225

(166)

135

(99.6)

136

(100.3)

(60.5)

M33 x 2

325

(239.7)

195

(143.8)

168

(123.9)

101

(74.5)

M42 x 2

345

(254.5)

207

(152.7)

220

(162.3)

132

(97.4)

M48 x 2

440

(324.5)

264

(194.7)

273

(201.4)

164

(121)

M60 x 2

525

(387.2)

315

(232.3)

330

(243.4)

198

(146)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37° flare.

Torque values for metric O-Ring Boss (ORB) port plugs

Ferrous

Non-ferrous

Metric

Internal hex

External hex

N·m (lb ft) ± 10%

thread

N·m (lb ft) ± 10%

M8 x 1

8.5

(6.3)

10.5

(7.7)

6.3

(4.6)

M10 x 1

(11.8)

(15.5)

12.5

(9.2)

M12 x 1.5

(17)

(27.3)

(16.2)

M14 x 1.5

(34.7)

(20.7)

M16 x 1.5

(42.8)

(25.8)

M18 x 1.5

(54.6)

(32.5)

M22 x 1.5

105

(77.4)

105

(77.4)

(46.5)

M27 x 2

178

(131.3)

178

(131.3)

107

(78.9)

M30 x 2

225

(166)

225

(166)

135

(99.6)

M33 x 2

325

(239.7)

325

(239.7)

195

(143.8)

M42 x 2

345

(254.5)

345

(254.5)

207

(152.7)

M48 x 2

440

(324.5)

440

(324.5)

264

(194.7)

M60 x 2

525

(387.2)

525

(387.2)

315

(232.3)

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INTRODUCTION

Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends)

Metric tube

Outside Diameter (OD)

Ferrous

Non-Ferrous

mm (in)

BSPP

S-Series

L-Series

S-Series

L-Series

thread

G- Gas;

S-Series *

L-Series **

N·m (lb ft)

A- medium

± 10%

coarse threads

G 1/8 A

(0.236)

(15.5)

12.5

(9.2)

(0.236)

(0.315)

G 1/4 A

(46.5)

(39.1)

(28)

(23.6)

(0.315)

(0.394)

G 3/8 A

(0.472)

(70.1)

(62)

(42)

(36.9)

(0.472)

(0.591)

G 1/2 A

(0.630)

136

(100.3)

105

(77.4)

(60.5)

(46.5)

(0.709)

G 3/4 A

(0.787)

(0.866)

210

(154.9)

210

(154.9)

126

(92.9)

126

(92.9)

G1A

(0.984)

(1.102)

400

(295)

400

(295)

240

(177)

240

(177)

G 1 1/4 A

(1.181)

(1.378)

525

(387.2)

525

(387.2)

315

(232.3)

315

(232.3)

G 1 1/2 A

(1.496)

(1.654)

660

(486.8)

660

(486.8)

396

(292.1)

396

(292.1)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37° flare.

Torque values for metric port connections (Metric face-seal ports and stud ends)

Metric tube

Outside Diameter (OD)

Ferrous

Non-Ferrous

mm (in)

S-Series

L-Series

S-Series

L-Series

Metric

S-Series *

L-Series **

N·m (lb ft)

thread

± 10%

M10 x 1

(0.157)

(15.5)

12.5

(9.2)

M12 x 1.5

(0.157)

(0.236)

(34.7)

(23.6)

(20.7)

(14)

M14 x 1.5

(0.197)

(0.276)

(46.5)

(39.1)

(28)

(23.6)

M16 x 1.5

(0.276)

(0.354)

(62)

(46.5)

(36.9)

(28)

M18 x 1.5

(0.315)

(0.433)

105

(77.4)

(62)

(46.5)

(36.9)

M20 x 1.5

(0.394)

147

(108.4)

(64.9)

M22 x 1.5

(0.472)

(0.551)

158

(116.5)

147

(108.4)

(70.1)

(64.9)

M26 x 1.5

(0.709)

210

(154.9)

126

(92.9)

M27 x 1.2

(0.630)

210

(154.9)

126

(92.9)

M33 x 2

(0.787)

(0.906)

400

(295)

400

(295)

240

(177)

240

(177)

M42 x 2

(0.984)

(1.181)

525

(387.2)

525

(387.2)

315

(232.3)

315

(232.3)

M48 x 2

(1.260)

(1.417)

630

(464.7)

630

(464.7)

396

(292.1)

396

(292.1)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37° flare.

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INTRODUCTION

Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections

S-Series *

L-Series **

Ferrous

Non-

Ferrous

Non-

Inch tube

SAE

UN/UNF

N·m (lb ft)

Ferrous

N·m (lb ft)

Ferrous

dash size

thread size

± 10%

N·m (lb ft)

± 10%

N·m (lb ft)

mm (in)

± 10%

5/16-24

3.18

(0.125)

8.5

(6.3)

(3.7)

3/8-24

4.76

(0.187)

15.5

(11.4)

9.3

(6.9)

10.5

(7.7)

6.3

(4.6)

7/16-20

6.35

(0.250)

(27.3)

(16.2)

(14)

11.5

(8.5)

1/2-20

7.94

(0.313)

(31)

(18.4)

(19.2)

15.5

(11.4)

9/16-18

9.52

(0.375)

(34.7)

(20.7)

(23.6)

(14)

3/4-16

12.7

(0.500)

(65.6)

(39.1)

(23.6)

7/8-14

15.88

(0.625)

121

(89.2)

(53.8)

(46.5)

(28)

1-1/16-12

19.05

(0.750)

178

(131.3)

107

(78.9)

100

(73.8)

(44.3)

1-3/16-12

22.22

(0.875)

225

(166)

135

(99.6)

131

(96.6)

(58.3)

1-5/16-12

25.4

(1.000)

283

(208.7)

170

(125.4)

156

(115.1)

(69.3)

1-5/8-12

31.75

(1.250)

300

(221.3)

180

(132.8)

210

(154.9)

126

(92.9)

1-7/8-12

38.1

(1.500)

388

(286.2)

233

(171.9)

220

(162.3)

132

(97.4)

2-1/2-12

50.8

(2.000)

388

(286.2)

233

(171.9)

315

(232.3)

189

(139.4)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37° flare.

Torque values for inch O-Ring Boss (ORB) port adjustable connections

S-Series *

L-Series **

Ferrous

Non-

Ferrous

Non-

Inch tube

SAE

UN/UNF

N·m (lb ft)

Ferrous

N·m (lb ft)

Ferrous

dash size

thread size

± 10%

N·m (lb ft)

± 10%

N·m (lb ft)

mm (in)

± 10%

5/16-24

3.18

(0.125)

8.5

(6.3)

(3.7)

3/8-24

4.76

(0.187)

10.5

(7.7)

9.3

(6.9)

10.5

(7.7)

6.3

(4.6)

7/16-20

6.35

(0.250)

(15.5)

(14)

11.5

(8.5)

1/2-20

7.94

(0.313)

(31)

(18.4)

(19.2)

15.5

(11.4)

9/16-18

9.52

(0.375)

(34.7)

(20.7)

(23.6)

(14)

3/4-16

12.7

(0.500)

(65.6)

(39.1)

(23.6)

7/8-14

15.88

(0.625)

121

(89.2)

(53.8)

(46.5)

(28)

1-1/16-12

19.05

(0.750)

178

(131.3)

107

(78.9)

100

(73.8)

(44.3)

1-3/16-12

22.22

(0.875)

225

(166)

135

(99.6)

131

(96.6)

(58.3)

1-5/16-12

25.4

(1.000)

285

(210.2)

170

(125.4)

156

(115.1)

(69.3)

1-5/8-12

31.75

(1.250)

300

(221.3)

180

(132.8)

210

(154.9)

126

(92.9)

1-7/8-12

38.1

(1.500)

388

(286.2)

233

(171.9)

220

(162.3)

132

(97.4)

2-1/2-12

50.8

(2.000)

388

(286.2)

233

(171.9)

315

(232.3)

189

(139.4)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37° flare.

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INTRODUCTION

Torque values for inch O-Ring Boss (ORB) port plugs

Ferrous

Non-Ferrous

Internal hex

External hex

SAE

UN/UNF

N·m (lb ft)

dash size

thread size

± 10%

5/16-24

7.5

(5.5)

12.5

(9.2)

7.5

(5.5)

3/8-24

14.5

(10.7)

(15.5)

12.5

(9.2)

7/16-20

(15.5)

(27.3)

(16.2)

1/2-20

(20.7)

(31)

(18.4)

9/16-18

(34.7)

(20.7)

3/4-16

(65.6)

(39.1)

7/8-14

116

(85.6)

116

(85.6)

(51.6)

1-1/16-12

176

(129.8)

176

(129.8)

106

(78.2)

1-3/16-12

247

(182.2)

247

(182.2)

148

(109.2)

1-5/16-12

284

(209.5)

284

(209.5)

170

(125.4)

1-5/8-12

357

(263.3)

357

(263.3)

214

(157.8)

1-7/8-12

441

(325.3)

441

(325.3)

265

(195.5)

2-1/2-12

536

(395.3)

536

(395.3)

322

(237.5)

Torque values for four-bolt flange connections (Metric Screws, Class

10.9)

Code 61

Code 62

Metric size

Imperial size

Screw code

N·m (lb ft)

± 10%

1/2

M8 x 1.25

(25.1)

M8 x 1.25

(25.1)

3/4

M10 x 1.5

(54.6)

M10 x 1.5

(54.6)

M10 x 1.5

(54.6)

M12 x 1.75

137

(101)

M12 x 1.75

137

(101)

1-1/4

M10 x 1.5

(54.6)

M14 x 1.5

189

(139.4)

1-1/2

M12 x 1.75

137

(101)

M16 x 2

310

(228.6)

M12 x 1.75

137

(101)

M20 x 2.5

575

(424.1)

2-1/2

M12 x 1.75

137

(101)

M24 x 3

575

(424.1)

M16 x 2

310

(228.6)

M30 x 3.5

680

(501.5)

3-1/2

M16 x 2

310

(228.6)

102

M16 x 2

310

(228.6)

127

M16 x 2

310

(228.6)

Torque values for four-bolt flange connections (Metric Screws, Class

8.8)

Code 61

Code 62

Metric size

Imperial size

Screw code

N·m (lb ft)

± 10%

1/2

M8 x 1.25

(21.4)

M8 x 1.25

(21.4)

3/4

M10 x 1.5

57(42)

M10 x 1.5

57(42)

M10 x 1.5

57(42)

M12 x 1.75

100

(73.8)

M12 x 1.75

100

(73.8)

1-1/4

M10 x 1.5

57(42)

M14 x 1.5

160

(118)

1-1/2

M12 x 1.75

100

(73.8)

M16 x 2

250

(184.4)

M12 x 1.75

100

(73.8)

M20 x 2.5

500

(368.8)

2-1/2

M12 x 1.75

100

(73.8)

M24 x 3

575

(424.1)

M16 x 2

250

(184.4)

M30 x 3.5

680

(501.5)

3-1/2

M16 x 2

250

(184.4)

102

M16 x 2

250

(184.4)

127

M16 x 2

250

(184.4)

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INTRODUCTION

Torque values for four-bolt flange connections (Inch Screws, Grade 8)

Code 61

Code 62

Metric size

Imperial size

Screw code

N·m (lb ft)

± 10%

1/2

5/16-18

(25.1)

5/16-18

(25.1)

3/4

3/8-16

(46.5)

3/8-16

(46.5)

3/8-16

(46.5)

7/16-14

(71.5)

1-1/4

7/16-14

(71.5)

1/2-13

158

(116.5)

1-1/2

1/2-13

158

(116.5)

5/8-11

310

(228.6)

1/2-13

158

(116.5)

3/4-10

473

(348.9)

2-1/2

1/2-13

158

(116.5)

5/8-11

310

(228.6)

3-1/2

5/8-11

310

(228.6)

102

5/8-11

310

(228.6)

127

5/8-11

310

(228.6)

Tapered thread connection tightening

British Standard Pipe Taper

National Pipe Thread Fuel

Turns from finger tight

(BSPT) thread size (inch)

(NPTF) thread size (inch)

1/8-28

1/8-27

2-3

1/4-19

1/4-18

2-3

3/8-19

3/8-18

2-3

1/2-14

2-3

3/4-14

2-3

1-11

1-11 1/2

1.5

- 2.5

1-1/4-11

1-1/4-11 1/2

1.5

- 2.5

1-1/2-11

1-1/2-11 1/2

1.5

- 2.5

2-11

2-11 1/2

1.5

- 2.5

Torque values for banjo bolt connections (Copper washer style)

Bolt thread (metric)

Hex size (mm)

Torque N·m (lb ft) ± 10%

M8 x 1.25

(9.6)

M10 x 1.25

(11.8)

M12 x 1.5

(29.5)

M14 x 1.5

(33.2)

M16 x 1.5

(35.4)

M18 x 1.5

(36.9)

M20 x 1.5

(53.8)

M22 x 1.5

(53.8)

M24 x 1.5

(53.8)

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INTRODUCTION

Torque values for O-Ring Face Seals (ORFS) connections

Hex size

SAE

Metric

Swivel nut

UN/UNF

Inch tube

(mm)

dash

tube

torque

thread size

OD (mm)

(Reference

size

OD (mm)

N·m (lb ft)

only)

± 10%

9/16-18

6.35

(19.9)

5/8-18

7.94

(25.1)

11/16-16

9.52

(32.5)

13/16-16

12.7

(47.9)

1-14

15.88

100

(73.8)

100

(73.8)

1-3/16-12

19.05

150

(110.6)

131

(96.6)

1-5/16-12

22.23

163

(120.2)

131

(96.6)

1-7/16-12

25.4

210

(154.9) ***

131

(96.9)

1-11/16-12

31.75

280

(206.5) ***

178

(131.3)

2-12

38.1

375

(276.6) ***

210

(154.9)

* High/Medium-pressure applications > 50 bar (725 psi).

** Low-pressure applications < 50 bar (725 psi).

*** It is recommended to use a four-bolt flange connection instead of O-Ring Face Seals (ORFS) sizes "16" and up.

Torque values for 37° flare connections - Joint Industry Council (JIC)

SAE

Metric

UN/UNF

Inch tube

Swivel nut torque

dash

tube

thread size

OD (mm)

N·m (lb ft) ± 10%

size

OD (mm)

5/16-24

3.18

8.25

(6.1)

3/8-24

4.76

11.5

(8.5)

7/16-20

6.35

15.5

(11.4)

1/2-20

7.94

(14.8)

9/16-18

9.52

(18.4)

3/4-16

12.7

(38.4)

7/8-14

15.88

(59.7)

1-1/16-12

19.05

112

(82.6)

1-3/16-12

22.22

133

(98.1)

1-5/16-12

25.4

155

(114.3)

1-5/8-12

30/32

31.75

180

(132.8)

1-7/8-12

38.1

225

(166)

2-1/2-12

50.8

348

(256.7)

Torque values for 30° flare, 60° cone connections

British Standard Pipe

Nominal

Swivel nut torque

Parallel (BSPP)

Hex size (mm)

size (mm)

N·m (lb ft) ± 10%

thread size

5, 6, 6.3

G 1/4

(18.4)

8, 9, 10

G 3/8

(25.1)

12, 12.5

G 1/2

(47.2)

15, 16, 19

G 3/4

132

(97.4)

196

(144.6)

31.5, 32

G 1-1/4

225

(166)

G 1-1/2

255

(188.1)

50, 51

316

(223.1)

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INTRODUCTION

Basic instructions - Shop and assembly

Shimming

For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-

eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or

the rated value shown on each shim.

Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:

1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.

2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.

3. Position the sealing lip facing the fluid.

NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that

they will move the fluid towards the inner side of the seal.

4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip

and the dust lip on double lip seals with grease.

5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a

hammer or mallet.

6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that

the seal makes contact with the thrust element, if required.

7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals

Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and

twisting, which would jeopardize sealing efficiency.

Sealing compounds

Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing

compound, prepare the surfaces as directed by the product container.

Spare parts

Only use CNH Original Parts or NEW HOLLAND Original Parts.

Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same

parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can

offer this guarantee.

When ordering spare parts, always provide the following information:

• Machine model (commercial name) and Product Identification Number (PIN)

• Part number of the ordered part, which can be found in the parts catalog

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INTRODUCTION

Protecting the electronic and/or electrical systems during charging and welding

To avoid damage to the electronic and/or electrical systems, always observe the following practices:

1. Never make or break any of the charging circuit connections when the engine is running, including the battery

connections.

2. Never short any of the charging components to ground.

3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine

attachment.

• Position the welder ground clamp as close to the welding area as possible.

• If you weld in close proximity to a computer module, then you should remove the module from the machine.

• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you

weld.

4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery

charger.

NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.

The electronic monitoring system and charging system will be damaged if this is not done.

5. Remove the battery ground cable. Reconnect the cable when you complete welding.

WARNING

Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush

with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large

quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

Special tools

The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and

designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The

special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

By using these tools, repair personnel will benefit from:

• Operating in optimal technical conditions

• Obtaining the best results

• Saving time and effort

• Working in safe conditions

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INTRODUCTION

Hydraulic contamination

Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination

is any foreign material in the hydraulic oil.

Contamination can enter the hydraulic system in several ways:

• When you drain the oil or disconnect any line

• When you disassemble a component

• From normal wear of the hydraulic components

• From damaged seals or worn seals

• From a damaged component in the hydraulic system

All hydraulic systems operate with some contamination. The design of the components in this hydraulic system per-

mits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause

problems in the hydraulic system.

The following list includes some of these problems:

• Cylinder rod seals that leak

• Control valve spools that do not return to neutral

• Movement of control valve spools is difficult

• Hydraulic oil that becomes too hot

• Pump gears, housing, and other parts that wear rapidly

• Relief valves or check valves held open by dirt

• Quick failure of components that have been repaired

• Slow cycle times are slow. The machine does not have enough power.

If your machine has any of these problems, check the hydraulic oil for contamination.

There are two types of contamination: microscopic and visible.

Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil.

These particles are too small to see or feel. Microscopic contamination can be found by identification of the following

problems or by testing in a laboratory.

Examples of problems caused by microscopic contamination:

• Cylinder rod seals that leak

• Control valve spools that do not return to neutral

• The hydraulic system has a high operating temperature

Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause

a sudden failure of components.

Examples of problems caused by visible contamination:

• Particles of metal or dirt in the oil

• Air in the oil

• Dark or thick oil

• Oil with an odor of burned oil

• Water in the oil

If you find contamination, use a portable filter to clean the hydraulic system.

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INTRODUCTION

General specification

Engine

Model source

NEF

4-cyl diesel turbocharged w/ charge air cooler

Bore

104 mm (4.1 in)

Stroke

132 mm (5.2 in)

Displacement

4.5 l (274 in³)

Compression

17.5 to 1

Firing order

1342

Power

94 kW (126 Hp)

Rated RPM

2300 RPM

Torque at rated RPM

390 N·m (288 lb ft)

Peak torque

500 N·m (368 lb ft) @ 1300 RPM

Idle speed

1000 RPM

High range idle speed (no load)

2450 RPM

Cooling system

Radiator cap pressure

89.6 kPa (13 psi)

Fan - Number of blades/diameter

9 blade/ 660.4 mm (26 in)

Fuel system

Injector pump

Bosch VE Rotary

Electrical system

Voltage

12 V

Alternator output

150 A

Battery

GP31 - 925 CCA 12 V

Starter motor

Iskra 12 V 4.2 kW (5.6 Hp)

Rear axle

Type

Air suspension optional

Adjustment range center-line tires

2286 mm -

2667 mm -

3048 mm ( 90 in - 105 in - 120 in)

Flip-over capable extensions

Standard, 69.85 mm (2.75 in) axle clearance difference

Standard configuration

Low clearance - Non-draper machines

High clearance - Draper machines

Capacities

Engine oil

14.4 l (14.8 US qt) with filter

Flywheel gearbox

2.5 l (2.6 US qt)

Cooling system

20.0 L (21.1 US qt)

Fuel

454 l (120 US gal)

Hydraulic system reservoir

41.6 l (11 US gal)

Total hydraulic system

57 l (15 US gal)

Final drives

0.89 l (0.94 US qt)

A/C system (R134a)

1.9 kg (4.2 lb)

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