NEW HOLLAND T4030F / T4040F / T4050F / T4060F Tractor. SERVICE MANUAL (July 2016)
SERVICE MANUAL
T4030F / T4040F / T4050F / T4060F
Tractor
Part number 47888339
English
July 2016
SERVICE MANUAL
T4030F With cab - Model Year 2012 [ZCJD09263 - ZDJD10118], T4030F
With cab [Z8JD05996 - ZCJD10540], T4030F Without cab - Model Year 2012
[ZCJD10424 - ZDJD10174], T4030F Without cab [Z8JD07917 - ZCJD10183],
T4040F With cab - Model Year 2012 [ZCJD10607 - ZDJD10900], T4040F
With cab [Z8JD07561 - ZCJD10129], T4040F Without cab - Model Year 2012
[ZCJD09629 - ZDJD10408], T4040F Without cab [Z8JD05909 - ZCJD10250],
T4050F With cab - Model Year 2012 [ZCJD07769 - ZDJD10461], T4050F
With cab [Z7JD01006 - ZCJD10886], T4050F Without cab - Model Year 2012
[ZCJD11040 - ZDJD09876], T4050F Without cab [Z8JD06807 - ZCJD10135],
T4060F With cab [ZBJD14608 - ZDJD11085], T4060F Without cab [ZCJD06222
- ZDJD11528]
47888339 15/07/2016
EN
Link Product / Engine
Product
Market Product
Engine
T4030F With cab [Z8JD05996 -
Asia Pacific
F5AE9484B
ZCJD10540]
T4030F With cab [Z8JD05996 -
Australia New Zealand
F5AE9484B
ZCJD10540]
T4030F With cab [Z8JD05996 -
Europe
F5AE9484B
ZCJD10540]
T4030F With cab [Z8JD05996 -
Middle East Africa
F5AE9484B
ZCJD10540]
T4030F Without cab [Z8JD07917
-
Asia Pacific
F5AE9484B
ZCJD10183]
T4030F Without cab [Z8JD07917
-
Australia New Zealand
F5AE9484B
ZCJD10183]
T4030F Without cab [Z8JD07917
-
Middle East Africa
F5AE9484B
ZCJD10183]
T4030F Without cab [Z8JD07917
-
Europe
F5AE9484B
ZCJD10183]
T4030F With cab - Model Year
Middle East Africa
F5AE9484B
2012 [ZCJD09263 - ZDJD10118]
T4030F With cab - Model Year
Europe
F5AE9484B
2012 [ZCJD09263 - ZDJD10118]
T4030F With cab - Model Year
Australia New Zealand
F5AE9484B
2012 [ZCJD09263 - ZDJD10118]
T4030F With cab - Model Year
Asia Pacific
F5AE9484B
2012 [ZCJD09263 - ZDJD10118]
T4030F Without cab - Model Year
Middle East Africa
F5AE9484B
2012 [ZCJD10424 - ZDJD10174]
T4030F Without cab - Model Year
Europe
F5AE9484B
2012 [ZCJD10424 - ZDJD10174]
T4030F Without cab - Model Year
Australia New Zealand
F5AE9484B
2012 [ZCJD10424 - ZDJD10174]
T4030F Without cab - Model Year
Asia Pacific
F5AE9484B
2012 [ZCJD10424 - ZDJD10174]
T4040F With cab [Z8JD07561 -
Asia Pacific
F5AE9484G
ZCJD10129]
T4040F With cab [Z8JD07561 -
Middle East Africa
F5AE9484G
ZCJD10129]
T4040F With cab [Z8JD07561 -
Australia New Zealand
F5AE9484G
ZCJD10129]
T4040F With cab [Z8JD07561 -
Europe
F5AE9484G
ZCJD10129]
T4040F Without cab [Z8JD05909 -
Middle East Africa
F5AE9484G
ZCJD10250]
T4040F Without cab [Z8JD05909 -
Australia New Zealand
F5AE9484G
ZCJD10250]
T4040F Without cab [Z8JD05909 -
Asia Pacific
F5AE9484G
ZCJD10250]
T4040F Without cab [Z8JD05909 -
Europe
F5AE9484G
ZCJD10250]
4788833915/07/2016
Product
Market Product
Engine
T4040F With cab - Model Year
Europe
F5AE9484G
2012 [ZCJD10607 - ZDJD10900]
T4040F With cab - Model Year
Australia New Zealand
F5AE9484G
2012 [ZCJD10607 - ZDJD10900]
T4040F With cab - Model Year
Asia Pacific
F5AE9484G
2012 [ZCJD10607 - ZDJD10900]
T4040F With cab - Model Year
Middle East Africa
F5AE9484G
2012 [ZCJD10607 - ZDJD10900]
T4040F Without cab - Model Year
Europe
F5AE9484G
2012 [ZCJD09629 - ZDJD10408]
T4040F Without cab - Model Year
Asia Pacific
F5AE9484G
2012 [ZCJD09629 - ZDJD10408]
T4040F Without cab - Model Year
Middle East Africa
F5AE9484G
2012 [ZCJD09629 - ZDJD10408]
T4040F Without cab - Model Year
Australia New Zealand
F5AE9484G
2012 [ZCJD09629 - ZDJD10408]
T4050F With cab [Z7JD01006 -
Asia Pacific
F4CE9484
ZCJD10886]
T4050F With cab [Z7JD01006 -
Australia New Zealand
F4CE9484
ZCJD10886]
T4050F With cab [Z7JD01006 -
Europe
F4CE9484
ZCJD10886]
T4050F With cab [Z7JD01006 -
Middle East Africa
F4CE9484
ZCJD10886]
T4050F Without cab [Z8JD06807
-
Asia Pacific
F4CE9484
ZCJD10135]
T4050F Without cab [Z8JD06807
-
Europe
F4CE9484
ZCJD10135]
T4050F Without cab [Z8JD06807
-
Middle East Africa
F4CE9484
ZCJD10135]
T4050F Without cab [Z8JD06807
-
Australia New Zealand
F4CE9484
ZCJD10135]
T4050F With cab - Model Year
Australia New Zealand
F4CE9484
2012 [ZCJD07769 - ZDJD10461]
T4050F With cab - Model Year
Europe
F4CE9484
2012 [ZCJD07769 - ZDJD10461]
T4050F With cab - Model Year
Middle East Africa
F4CE9484
2012 [ZCJD07769 - ZDJD10461]
T4050F With cab - Model Year
Asia Pacific
F4CE9484
2012 [ZCJD07769 - ZDJD10461]
T4050F Without cab - Model Year
Australia New Zealand
F4CE9484
2012 [ZCJD11040 - ZDJD09876]
T4050F Without cab - Model Year
Asia Pacific
F4CE9484
2012 [ZCJD11040 - ZDJD09876]
T4050F Without cab - Model Year
Middle East Africa
F4CE9484
2012 [ZCJD11040 - ZDJD09876]
T4050F Without cab - Model Year
Europe
F4CE9484
2012 [ZCJD11040 - ZDJD09876]
T4060F With cab [ZBJD14608 -
Middle East Africa
F4CE9484
ZDJD11085]
T4060F With cab [ZBJD14608 -
Asia Pacific
F4CE9484
ZDJD11085]
4788833915/07/2016
Product
Market Product
Engine
T4060F With cab [ZBJD14608 -
Australia New Zealand
F4CE9484
ZDJD11085]
T4060F With cab [ZBJD14608 -
Europe
F4CE9484
ZDJD11085]
T4060F Without cab [ZCJD06222 -
Australia New Zealand
F4CE9484
ZDJD11528]
T4060F Without cab [ZCJD06222 -
Middle East Africa
F4CE9484
ZDJD11528]
T4060F Without cab [ZCJD06222 -
Europe
F4CE9484
ZDJD11528]
T4060F Without cab [ZCJD06222 -
Asia Pacific
F4CE9484
ZDJD11528]
4788833915/07/2016
Contents
INTRODUCTION
Engine
10
[10.001] Engine and crankcase
10.1
Clutch
18
[18.104] Clutch hydraulic release control
18.1
[18.110] Clutch and components
18.2
[18.100] Clutch mechanical release control
18.3
Transmission
21
[21.114] Mechanical transmission
21.1
[21.118] Transmission/Rear drive
21.2
[21.140] Mechanical transmission internal components
21.3
[21.112] Power shuttle transmission
21.4
[21.134] Power shuttle transmission external controls
21.5
[21.154] Power shuttle transmission internal components
21.6
[21.160] Creeper
21.7
[21.162] Reverser
21.8
[21.168] Hi-Lo unit
21.9
Four-Wheel Drive (4WD) system
23
[23.202] Electro-hydraulic control
23.1
[23.304] Four-Wheel Drive (4WD) gearbox
23.2
[23.314] Drive shaft
23.3
Front axle system
25
[25.100] Powered front axle
25.1
[25.400] Non-powered front axle
25.2
[25.102] Front bevel gear set and differential
25.3
[25.108] Final drive hub, steering knuckles, and shafts
25.4
4788833915/07/2016
[25.310] Final drives
25.5
Rear axle system
27
[27.100] Powered rear axle
27.1
[27.106] Rear bevel gear set and differential
27.2
[27.120] Planetary and final drives
27.3
[27.126] Spur gear and final drives
27.4
Power Take-Off (PTO)
31
[31.101] Rear mechanical control
31.1
[31.146] Front Power Take-Off (PTO)
31.2
Brakes and controls
33
[33.202] Hydraulic service brakes
33.1
[33.110] Parking brake or parking lock
33.2
[33.220] Trailer brake hydraulic control
33.3
Hydraulic systems
35
[35.000] Hydraulic systems
35.1
[35.300] Reservoir, cooler, and filters
35.2
[35.104] Fixed displacement pump
35.3
[35.204] Remote control valves
35.4
[35.600] High flow hydraulics
35.5
[35.100] Main lift system
35.6
[35.114] Three-point hitch control valve
35.7
[35.116] Three-point hitch cylinder
35.8
[35.160] Front hitch controls and lines
35.9
[35.410] Header or attachment height system
35.10
Hitches, drawbars, and implement couplings
37
[37.110] Rear three-point hitch
37.1
[37.162] Front hitch
37.2
Steering
41
4788833915/07/2016
[41.101] Steering control
41.1
[41.200] Hydraulic control components
41.2
Wheels
44
[44.511] Front wheels
44.1
Cab climate control
50
[50.100] Heating
50.1
[50.104] Ventilation
50.2
[50.200] Air conditioning
50.3
Electrical systems
55
[55.000] Electrical system
55.1
[55.100] Harnesses and connectors
55.2
[55.201] Engine starting system
55.3
[55.301] Alternator
55.4
[55.302] Battery
55.5
[55.202] Cold start aid
55.6
[55.640] Electronic modules
55.7
[55.048] Rear Power Take-Off (PTO) control system
55.8
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls
55.9
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system
55.10
[55.523] Cab hitch controls
55.11
[55.130] Rear three-point hitch electronic control system
55.12
[55.518] Wiper and washer system
55.13
[55.404] External lighting
55.14
[55.514] Cab lighting
55.15
[55.511] Light harnesses
55.16
[55.408] Warning indicators, alarms, and instruments
55.17
[55.DTC] FAULT CODES
55.18
Platform, cab, bodywork, and decals
90
4788833915/07/2016
[90.150] Cab
90.1
[90.151] Cab interior
90.2
[90.154] Cab doors and hatches
90.3
4788833915/07/2016
INTRODUCTION
47888339 15/07/2016
1
Contents
INTRODUCTION
Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS (*)
..................................................................................................3
Advice Important notice
4
Safety rules SAFETY REGULATIONS
5
Personal safety CAB AIR CONDITIONING SYSTEM (*)
8
Basic instructions
9
Consumables
11
Consumables
12
(*) See content for specific models
47888339 15/07/2016
2
INTRODUCTION
Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM
REPAIR OPERATIONS
T4030F With cab - Model Year 2012 [ZCJD09263 - ZDJD10118]
ANZ --- APAC --- MEA --- WE
T4030F With cab [Z8JD05996 - ZCJD10540]
ANZ --- APAC --- MEA --- WE
T4040F With cab - Model Year 2012 [ZCJD10607 - ZDJD10900]
ANZ --- APAC --- MEA --- WE
T4040F With cab [Z8JD07561 - ZCJD10129]
ANZ --- APAC --- MEA --- WE
T4050F With cab - Model Year 2012 [ZCJD07769 - ZDJD10461]
ANZ --- APAC --- MEA --- WE
T4050F With cab [Z7JD01006 - ZCJD10886]
ANZ --- APAC --- MEA --- WE
T4060F With cab [ZBJD14608 - ZDJD11085]
ANZ --- APAC --- MEA --- WE
Starting the system at low temperatures can damage the compressor. Only operate the air conditioner when the
engine is hot and the temperature inside the cab is at least 20 °C (68.00 °F).
When disconnecting the hoses, close the ends with plastic caps to prevent foreign matter and humidity from getting
inside the hoses.
Handle the thermostatic sensor carefully to avoid damage that may prevent efficient system operation.
Always use two spanners to unscrew the hose fittings to avoid twisting the fitting.
Do not use any type of engine oil to lubricate the compressor and the system.
Never leave the compressor oil container open, always make sure that it is tightly closed. If left exposed the oil will
absorb humidity from the air and may, subsequently, damage the system.
Do not transfer compressor oil from the original container to another container.
Do not introduce any additives to the compressor oil. Any additional substances could contain elements which are
incompatible with the chemical base of the refrigerant and thus alter its characteristics.
Check that the thermostatic sensor is correctly inserted in the fins on the evaporator to ensure efficient system oper-
ation.
47888339 15/07/2016
3
INTRODUCTION
Advice Important notice
All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND service
technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing
the operations described herein without strictly following the instructions is personally responsible for any eventual
injury or damage to property.
47888339 15/07/2016
4
INTRODUCTION
Safety rules SAFETY REGULATIONS
TO PREVENT ACCIDENTS
Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety
regulations.
For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con-
sequently acting with the necessary caution and care.
Accidents may occur with all types of vehicle, regardless of how well it was designed and built.
A careful and judicious service technician is the best guarantee against accidents.
Precise observance of the most basic safety rule is normally sufficient to avoid many serious accidents.
DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.
GENERAL
•
Carefully follow specified repair and maintenance procedures.
•
Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts.
It is advised to wear approved safety clothing, e.g: non--slip footwear, gloves, safety goggles, helmets, etc.
•
Do not carry out repair operations with someone sitting in the driver’s seat, unless the person is a trained technician
who is assisting with the operation in question.
•
Operate the vehicle and use the implements exclusively from the driver’s seat.
•
Do not carry out operations on the vehicle with the engine running, unless specifically indicated.
•
Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves,
etc.
•
All repair and maintenance operations must be carried out using extreme care and attention.
•
Service steps and platforms used in a workshop or in the field should be built in compliance with the safety rules in
force.
•
Disconnect the batteries and label all controls to indicate that the vehicle is being serviced. Block the machine and
all equipment which should be raised.
•
Do not check or fill fuel tanks, accumulator batteries, nor use starting liquid when smoking or near naked flames,
as these fluids are inflammable.
•
Brakes are inoperative if manually released for repair or maintenance purposes.
In such cases, the machine should be kept constantly under control using blocks or similar devices.
•
The fuel nozzle should always be in contact with the filling aperture. Maintain this position until filling operations
are completed in order to avoid possible sparks caused by the accumulation of static electricity.
•
Only use specified towing points for towing the tractor, connect parts carefully.Make sure that all pins and/or locks
are secured in position before applying traction.
Never remain near the towing bars, cables or chains that are operating under load
•
Transport vehicles that cannot be driven using a trailer or a low--loading platform trolley, if available.
•
When loading or unloading the vehicle from the trailer (or other means of transport), select a flat area capable
of sustaining the trailer or truck wheels, firmly secure the tractor to the truck or trailer and lock the wheels in the
position.
•
Electric heaters, battery--chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
•
Always use suitable hoisting or lifting devices when raising or moving heavy parts.
•
Take extra care if bystanders are present.
•
Never pour gasoline or diesel oil into open, wide and low containers.
•
Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-flammable non-toxic pro-
prietary solvents.
•
Wear safety goggles with side guards when cleaning parts with compressed air.
•
Limit the air pressure to a maximum of 2.1 bar (30.5 psi), according to local regulations.
47888339 15/07/2016
5
INTRODUCTION
•
Do not run the engine in confined spaces without suitable ventilation.
•
Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids.
•
Never use naked flames for lighting when working on the machine or checking for leaks.
•
All movements must be carried out carefully when working under, on or near the vehicle and wear protective equip-
ment: helmets, goggles and special footwear.
•
When carrying out checks with the engine running, request the assistance of an operator in the driver’s seat. The
operator must maintain visual contact with the service technician at all times.
•
If operating outside the workshop, position the vehicle on a flat surface and lock in position. If working on a slope,
lock the vehicle in position and move to a flat area as soon as is safely possible.
•
Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing.
Always use suitable protective gloves when handling chains or cables.
•
Chains should always be safely secured. Ensure that fastening device is strong enough to hold the load foreseen.
No persons should stop near the fastening point, trailing chains or cables.
•
Maintenance and repair operations must be carried out in a CLEAN and DRY area, eliminate any water or oil spillage
immediately.
•
Do not create piles of oil or grease--soaked rags as they represent a serious fire hazard; store them in a closed
metal container.
Before starting the vehicle or implements, make sure that the driver’s seat is locked in position and always check
that the area is free of persons or obstacles.
•
Empty pockets of all objects that may fall unobserved into the vehicle parts when disassembled.
•
In the presence of protruding metal parts, use protective goggles or goggles with side guards, helmets, special
footwear and gloves.
•
Handle all parts carefully, do not put your hands or fingers between moving parts, wear suitable safety clothing --
safety goggles, gloves and shoes.
WELDING OPERATIONS
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles.
NEVER LOOK AT THE WELDING ARC IF YOUR EYES ARE NOT SUITABLY PROTECTED.
• Where possible, remove the part or tool that requires arc welding from the tractor.
• Disconnect both battery leads. Isolate the cable ends to avoid contact with each other and the tractor.
• Position the welder ground clamp as near as possible to the area where welding is taking place.
• Remove the electronic control units located on the tractor if welding is to be carried out near these control units.
• Never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding is
in progress.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.
START UP
• Never start the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the head, body, limbs, feet, hands or fingers near fans or rotating belts.
ENGINE
• Always loosen the radiator cap slowly before removing it to allow any remaining pressure in the system to be dis-
charged. Coolant should be topped up only when the engine is stopped or idle if hot.
• Never fill up with fuel when the engine is running, especially if hot, in order to prevent the outbreak of fire as a result
of fuel spillage
• Never check or adjust fan belt tension when the engine is running.
Never adjust the fuel injection pump when the vehicle is moving.
47888339 15/07/2016
6
INTRODUCTION
• Never lubricate the vehicle when the engine is running.
ELECTRICAL SYSTEMS
• If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows:
(+) with (+) and (-) with (-).
• Avoid short-circuiting the terminals. GAS RELEASED FROM BATTERIES IS HIGHLY INFLAMMABLE.
• During charging, leave the battery compartment uncovered to improve ventilation.
• Never check the battery charge using ”jumpers” (metal objects placed on the terminals).
• Avoid sparks or flames near the battery zone to prevent explosion hazards.
• Before servicing operations, check for fuel or current leaks. Eliminate any eventual leaks before starting work.
• Never charge batteries in confined spaces. Make sure that there is adequate ventilation in order to prevent acci-
dental explosion hazards as a result of the accumulation of gases released during charging operations.
• Always disconnect the battery before performing any kind of servicing on the electrical system.
HYDRAULIC SYSTEMS
• Some fluid slowly coming out from a very small port can be almost invisible and be strong enough to penetrate the
skin. Check for leaks using a piece of cardboard, NEVER USE HANDS.
• If any liquid penetrates skin tissue, call for medical aid immediately
• Serious skin infections may result if medical attention is not given.
• Use the specific tools when checking pressure values on the hydraulic system.
WHEELS AND TYRES
• Check that the tyres are correctly inflated at the pressure specified by the manufacturer.
Periodically check possible damages to the rims and tyres.
• Stand away from (at the side of) the tire when checking inflation pressure.
• Only check pressure when the vehicle is unloaded and the tires are cold, to avoid incorrect readings as a result of
over--pressure.
• Do not re--use parts of recovered wheels as incorrect welding or brazing may heat the material, causing it to weaken
and eventually damage or break the wheel.
• Never cut, nor weld a rim with the inflated tyre assembled.
• When removing the wheels, lock both the front and rear vehicle wheels.
• Always position support stands when raising the vehicle, in order to conform to current safety regulations.
• Deflate the tyre before removing any object caught into the tyre tread.
• Never inflate tires using inflammable gases; this could cause an explosion and put operator safety at risk.
REMOVAL AND RE-FITTING
• Lift and handle all heavy parts using suitable lifting equipment and make sure that all slings and hooks are correctly
secured.
• Handle all parts carefully during lifting operations, keep an eye on the personnel working near the load to be lifted.
Never insert hands or fingers between parts, always wear approved accident prevention clothing (goggles, gloves
and work boots).
• Avoid twisting chains or metal cables and always wear safety gloves when handling cables or chains.
47888339 15/07/2016
7
INTRODUCTION
Personal safety CAB AIR CONDITIONING SYSTEM
T4030F With cab - Model Year 2012 [ZCJD09263 - ZDJD10118]
ANZ --- APAC --- MEA --- WE
T4030F With cab [Z8JD05996 - ZCJD10540]
ANZ --- APAC --- MEA --- WE
T4040F With cab - Model Year 2012 [ZCJD10607 - ZDJD10900]
ANZ --- APAC --- MEA --- WE
T4040F With cab [Z8JD07561 - ZCJD10129]
ANZ --- APAC --- MEA --- WE
T4050F With cab - Model Year 2012 [ZCJD07769 - ZDJD10461]
ANZ --- APAC --- MEA --- WE
T4050F With cab [Z7JD01006 - ZCJD10886]
ANZ --- APAC --- MEA --- WE
T4060F With cab [ZBJD14608 - ZDJD11085]
ANZ --- APAC --- MEA --- WE
SAFETY REGULATIONS
•
The refrigerant must be handled with great care in order to avoid personal injury; always use safety goggles and
gloves.
•
Liquid refrigerant can cause freezing of the skin and serious damage to the eyes, sometimes resulting in permanent
blindness.
•
Keep the refrigerant container away from heat sources. Heat will cause an increase in pressure of the refrigerant
and could cause the container to explode.
•
If refrigerant comes into contact with a naked flame or a hot metal surface it produces a toxic gas, which is danger-
ous if inhaled.
•
In order to avoid accidents follow the simple precautions described below.
•
The operation of emptying and charging the system must be carried out in a well-ventilated area, well away from
any naked flames.
•
During the charging and emptying operations, take the necessary precautions to protect the face and above all the
eyes from accidental contact with refrigerant.
•
In the event of an accident, proceed as follows:
- if refrigerant splashes into the eyes, wash immediately with a few drops of mineral oil, then wash them thoroughly
with a solution of boric acid and water (one spoonful of acid in 1/4 cup of water) and seek medical assistance
immediately.
- freezing of the skin caused by contact with liquid refrigerant may be treated by gradually warming the injured area
with cold water, followed by the application of a greasy cream. Request medical assistance.
- the air conditioning system contains a mixture of refrigerant and oil under high pressure; under no circumstances
loosen pipe fittings/unions or work on the pipes without having first drained the system.
- do not loosen or remove the compressor oil level check cap with the system pressurized.
- do not heat the refrigerant container. If the temperature exceeds 50 °C (122.00 °F) the pressure will increase very
rapidly.
- keep the air conditioning system away from heat sources to prevent explosions as a result of an increase in
pressure in the system piping.
•
When transferring refrigerant from one container to another, only use homologated liquid refrigerant containers
equipped with safety valves.
•
Never fill liquid refrigerant containers over 80 % (80.0 %) of their maximum capacity.
•
Do not modify the settings of safety valves and the control devices.
•
Never connect the recovery/recycling and evacuation/charging stations to electrical power outlets with voltages
other than those specified; do not leave the stations powered up unless they are to be used immediately.
47888339 15/07/2016
8
INTRODUCTION
Basic instructions
Battery
Before carrying out any kind of service operation disconnect and isolate the battery negative lead, unless otherwise
requested for specific operations (e.g: operations that require the engine running). Once the specific operation has
been completed, disconnect the lead in order to complete the operation.
Shimming
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up
the recorder values: Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value
indicated for each on shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
− Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
− Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
− Position the sealing lip facing the fluid; with hydrodynamic lips, take into consideration the shaft rotation direction
and position the grooves so that they will deviate the fluid towards the inner side of the seal.
− Smear the sealing lip with a thin layer of lubricant (use oil rather than grease) and fill the gap between the sealing
lip and the dust lip on double lip seals with grease.
− Insert the seal in its seat and press down using a flat punch; do not tap the seal with a hammer or mallet.
− Whilst inserting the seal, check that the it is perpendicular to the seat; once settled, make sure that it makes contact
with the thrust element, if required.
− To prevent damaging the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before inserting them in the seats, this will prevent them from overturning and twisting,
which would jeopardise sealing efficiency.
Sealing compounds
Apply one of the following sealing compounds on the mating surfaces marked with an X: LOCTITE® 518™ , LOCTITE®
5205.
Before applying the sealing compound, prepare the surfaces as follows:
− Remove any incrustations using a wire brush.
−Thoroughly de-grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a water
and soda solution.
Bearings
When installing bearings it is advised to:
− Heat the bearings to 80 - 90 °C before fitting on the shafts.
− Allow the bearings to cool before installing them from the outside.
Spring pins
When fitting split socket elastic pins, ensure that the pin notch is positioned in the direction of the force required to
stress the pin.
Spiral spring pins do not require special positioning.
Spare parts
Use genuine parts only.
Only genuine spare parts guarantee the same quality, duration and safety as they are the same parts that are assem-
bled during production.
Only genuine parts can offer this guarantee.
When ordering spare parts, always provide the following information:
47888339 15/07/2016
9
INTRODUCTION
− Tractor model (commercial name) and frame number.
− Engine type and number.
− Part number of the ordered part, which can be found in the “Spare Parts Catalogue” used for order processing.
Notes for equipment
The tools that NEW HOLLAND propose and illustrate in this manual are:
− Specifically researched and designed for use with NEW HOLLAND vehicles.
− Necessary to make reliable repair.
− Accurately built and strictly tested to offer efficient and long-lasting working means
By using these tools, repair personnel will benefit from:
− Operating in optimal technical conditions.
− Obtaining the best results.
− Saving time and effort;
− Working in safe conditions.
Important notes
Wear limit values indicated for certain parts are recommended, but not binding. The terms “front”, “rear”, “right-hand”
and “left-hand” (when referred to different parts) are intended as seen from the driving position with the tractor in the
normal direction of movement.
Moving the tractor with the battery removed
External power supply cables should only be connected to the respective positive and negative cable terminals, using
efficient clamps that guarantee adequate and secure contact.
Disconnect all services (lights, windshield wipers, etc.) before starting the vehicle.
If the vehicle electrical system requires checking, carry out operations with the power supply connected; Once check-
ing is completed, disconnect all services and switch off the power supply before disconnecting the cables.
47888339 15/07/2016
10
INTRODUCTION
Consumables
Recommended
Component to be filled
NEW HOLLAND
International
Qty.
NEW HOLLAND
or topped up
specifications
specifications
products
Cooling system:
Water and NEW
Less cab
10.5 l (2.77 US gal)
HOLLAND AMBRA
NH900A
−
With cab
13.5 l (3.57 US gal)
AGRIFLU liquid 50%
+ 50%
Windscreen washer
Water and cleaning
2 l (0.53 US gal)
−
−
reservoir
fluid
Fuel tank:
Decanted and filtered
Tank
77 l (20.34 US gal)
−
−
diesel fuel
Reduced tank
67 l (17.7 US gal)
Engine oil sump:
NEW HOLLAND
NH 330H SAE
T4030F and T4040F
8.5 l (2.25 US gal)
AMBRA SUPER
15W-40
API CH-4
GOLD 15W-40
ACEA E7/E5
NEW HOLLAND
NH 324H SAE
T4050F and T4060F
9.5 l (2.51 US gal)
AMBRA AUTO
15W-40
SUPREME 10W-30
Brake circuit
0.5 l (0.13 US gal)
NEW HOLLAND
AMBRA BRAKE
NH610A
ISO 7308
With front brakes
0.2 l (0.05 US gal)
LHM
Front axle:
Housing casing
2.8 l (0.74 US gal)
Final drives without
1.0 l (0.26 US gal)
API GL-4
brakes (each)
NEW HOLLAND
ISO 32/46
Final drives with
AMBRA MULTI G
1.75 l (0.46 US gal)
SAE 10W30
brakes (each)
134™ HYDRAULIC
NH410B
API GL-5
TRANSMISSION
Rear transmission (bevel
MIL-L-2105D
drive, final drives and
OIL
SAE 80W - 90
brakes), gearbox,
44 l (11.62 US gal)
hydraulic lift, P.T.O.
and hydraulic steering
NEW HOLLAND
AMBRA GR-9
Grease fittings
−
NH710A
NLGI 2
MULTI-PURPOSE
GREASE
47888339 15/07/2016
11