|
|
NEW HOLLAND
OPERATOR’S
MANUAL
LS35-16H
Yard Tractor
Model No.
715692016 - T2B0501 & Up
Publications Number: 86729767
4/02
Page
Contents
Troubleshooting
34
Important
The engine in this product is not equipped
Page
with a spark arrester muffler. It is a violation of California
Introduction
2
Public Resource Code Section 4442 to use or operate this
Safety
3
engine on any forest-covered, brush-covered, or
Safe Operating Practices
3
grass-covered land as defined in CPRC 4126. Other states
Riding Mower Safety
4
or federal areas may have similar laws.
Slope Chart
7
The enclosed Engine Owner’s Manual is supplied for
Safety and Instruction Decals
9
information regarding The U.S. Environmental
Gasoline and Oil
12
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
Recommended Gasoline
12
and warranty.
Stabilizer/Conditioner
12
Filling the Fuel Tank
12
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
Check Engine Oil Level
12
or illegible, replace immediately. Replacements may be
Operation
13
ordered through the engine manufacturer.
Think Safety First
13
This spark ignition system complies with Canadian
Controls
13
ICES-002.
Using the Parking Brake
13
Starting and Stopping the Engine
13
Ce système d’allumage par étincelle de véhicule est
Operating the Power Take Off (PTO)
14
conforme à la norme NMB-002 du Canada.
Checking the Safety Interlock System
14
Indicator Control Module
16
Introduction
Driving Forward or Backward
16
Stopping the Machine
17
Thank you for purchasing a New Holland product.
Using the Attachment Lift Lever
17
All of us at New Holland want you to be completely
Adjusting the Dial-A-Height
17
satisfied with your new product, so feel free to contact
Positioning the Seat
18
your local Authorized Service Dealer for help with
Using the Headlights
18
service, genuine replacement parts, or other information
Positioning the Tilt Steering Wheel
18
you may require.
Using the Cruise Control
18
Whenever you contact your Authorized Service Dealer or
Pushing the Machine by Hand
19
the factory, always know the model and serial numbers of
Maintenance
20
your product. These numbers will help the Service Dealer
or Service Representative provide exact information about
Recommended Maintenance Schedule
20
your specific product. You will find the model and serial
Servicing the Air Cleaner
21
number plate at the location shown in Figure 1.
Servicing the Engine Oil
22
Servicing the Spark Plug
24
Greasing and Lubrication
24
Checking the Tire Pressure
25
Servicing the Brake
25
Servicing the Fuel Tank
26
Servicing the Fuel Filter
26
Adjusting the Front Wheel Toe-In
27
1
Servicing the Transaxle Fluid
28
Servicing the Fuse
28
m-4220
Servicing the Headlights
28
Figure 1
Servicing the Battery
29
1. Model and serial number plate
Wiring Diagram
32
Cleaning and Storage
33
For your convenience, write the product model and serial
numbers in the space below.
All Rights Reserved
2
Printed in the USA
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
Model No:
avoid serious injury or death.
Serial No.
General Operation
•
Read, understand, and follow all instructions in the
Read this manual carefully to learn how to operate and
operator ’s manual and on the machine before starting.
maintain your product correctly. Reading this manual will
help you and others avoid personal injury and damage to
•
Allow only responsible adults who are familiar with
the product. Although we design, produce and market
the instructions to operate the machine.
safe, state-of-the-art products, you are responsible for
using the product properly and safely. You are also
•
Clear the area of objects such as rocks, toys, wire, etc.,
responsible for training persons, who you allow to use the
which could be picked up and thrown by the blade.
product, about safe operation.
•
Be sure the area is clear of other people before
The warning system in this manual identifies potential
mowing. Stop the machine if anyone enters the area.
hazards and has special safety messages that help you and
•
Never carry passengers.
others avoid personal injury, even death. Danger,
Warning, and Caution are signal words used to identify
•
Do not mow in reverse unless absolutely necessary.
the level of hazard. However, regardless of the hazard, be
Always look down and behind before and while
extremely careful.
backing.
Danger signals an extreme hazard that will cause serious
•
Be aware of the mower discharge direction and do not
injury or death if the recommended precautions are not
point it at anyone. Do not operate the mower without
followed.
either the entire grass catcher or the guard in place.
Warning signals a hazard that may cause serious injury or
•
Slow down before turning.
death if the recommended precautions are not followed.
•
Never leave a running machine unattended. Always
Caution signals a hazard that may cause minor or
turn off blades, set parking brake, stop engine, and
moderate injury if the recommended precautions are not
remove keys before dismounting.
followed.
•
Turn off blades when not mowing.
Two other words are also used to highlight information.
Important calls attention to special mechanical
•
Stop the engine before removing the grass catcher or
information, and Note emphasizes general information
unclogging the chute.
worthy of special attention.
•
Mow only in daylight or good artificial light.
Determine the left and right side of the machine from the
•
Do not operate the machine while under the influence
normal operating position.
of alcohol or drugs.
•
Watch for traffic when operating near or crossing
roadways.
Safety
•
Use extra care when loading or unloading the machine
This machine meets or exceeds the B71.1-1998
into a trailer or truck.
specifications of the American National Standards
Institute, in effect at the time of production. However,
•
Always wear safety goggles or safety glasses with side
improper use or maintenance by the operator or owner
shields when operating mower.
can result in injury. To reduce the potential for injury,
•
Data indicates that operators, age 60 years and above,
comply with these safety instructions and always pay
are involved in a large percentage of riding
attention to the safety alert
symbol, which means
mower-related injuries. These operators should
CAUTION, WARNING, or DANGER—“personal
evaluate their ability to operate the riding mower
safety instruction.” Failure to comply with the
safely enough to protect themselves and others from
instruction may result in personal injury or death.
serious injury.
Safe Operating Practices
The following instructions are from ANSI standard
B71.1—1998.
3
Slope Operation
•
Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
Slopes are a major factor related to loss-of-control and
safe machine operation.
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot back
•
Never allow children to operate the machine.
up the slope or if you feel uneasy on it, do not mow it.
•
Use extra care when approaching blind corners,
•
Mow up and down slopes, not across.
shrubs, trees, the end of a fence or other objects that
may obscure vision.
•
Remove obstacles such as rocks, tree limbs, etc.
•
Watch for holes, ruts or bumps. Uneven terrain could
Service
overturn the machine. Tall grass can hide obstacles.
•
Use extra care when handling gasoline and other fuels.
•
Use slow speed. Choose a low gear so that you will not
They are flammable and vapors are explosive.
have to stop or shift while on the slope.
A. Use only an approved container.
•
Follow New Holland’s recommendations for wheel
weight or counterweights to improve stability.
B. Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before
•
Use extra care with grass catchers or other
refueling. Do not smoke.
attachments. These can change the stability of the
machine.
C. Never refuel the machine indoors.
•
Keep all movement on slopes slow and gradual. Do
D. Never store the machine or fuel container inside
not make sudden changes in speed or direction.
where there is an open flame, such as near a water
heater or furnace.
•
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
•
Never run a machine inside a closed area.
straight down the slope.
•
Keep nuts and bolts tight, especially the blade
•
Do not turn on slopes unless necessary, and then, turn
attachment bolts. Keep equipment in good condition.
slowly and gradually downhill, if possible.
•
Never tamper with safety devices. Check their proper
•
Do not mow near drop-offs, ditches, or embankments.
operation regularly.
The machine could suddenly turn over if a wheel goes
•
Keep the machine free of grass, leaves, or other debris
over the edge of a cliff or ditch, or if an edge caves in.
build-up. Clean up oil or fuel spillage. Allow the
•
Do not mow on wet grass. Reduced traction could
machine to cool before storing.
cause sliding.
•
Stop and inspect the equipment if you strike an object.
•
Do not try to stabilize the machine by putting your
Repair, if necessary, before restarting.
foot on the ground.
•
Grass catcher components are subject to wear, damage
•
Do not use a grass catcher on steep slopes.
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check
components and replace with manufacturer’s
Children
recommended parts, when necessary.
Tragic accidents can occur if the operator is not alert to
•
Mower blades are sharp and can cut. Wrap the blade(s)
the presence of children. Children are often attracted to
or wear gloves, and use extra caution when servicing
the machine and the mowing activity. Never assume that
them.
children will remain where you last saw them.
•
Use only genuine New Holland replacement parts to
• Keep children out of the mowing area and under the
ensure that original standards are maintained.
watchful care of another responsible adult.
• Be alert and turn the machine off if children enter the
Riding Mower Safety
area.
The following list contains safety information specific to
• Before and while backing, look behind and down for
our products or other safety information that you must
small children.
know that is not included in the ANSI standards.
4
Warning
Engine exhaust contains carbon monoxide, which
is an odorless, deadly poison that can kill you. It is
also known to the State of California to cause
birth defects.
Do not run engine indoors or in an enclosed area.
•
Stop the engine, disconnect spark plug wire(s) and
remove key before performing any service, repairs,
maintenance or adjustments.
•
Slow down before turning. Sharp turns on any terrain
may cause loss of control.
•
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove the ignition and reverse interlock keys before
dismounting.
•
Keep hands, feet, hair and loose clothing away from
attachment discharge area, underside of mower and
any moving parts while engine is running.
•
Do not touch equipment or attachment parts which
may be hot from operation. Allow to cool before
attempting to maintain, adjust or service.
•
Battery acid is poisonous and can cause burns. Avoid
contact with skin, eyes and clothing. Protect your face,
eyes and clothing when working with a battery.
•
Battery gases can explode. Keep cigarettes, sparks and
flames away from battery.
•
Use only genuine replacement parts to ensure that
original standards are maintained.
•
Use only New Holland approved attachments.
Warranty may be voided if used with unapproved
attachments.
•
Do not mow across slopes exceeding 5 degrees.
•
Do not mow down slopes exceeding 15 degrees.
•
Do not mow up slopes exceeding 10 degrees.
•
If a steep slope must be ascended, back up the hill, and
drive forward down the hill, keeping the machine in
gear.
•
Avoid turning on slopes. If you must turn, turn slowly
and gradually downhill, if possible.
•
Do not use a grass catcher on steep slopes. Heavy
grass bags could cause loss of control or overturn the
machine.
5
6
Slope Chart
7
8
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
TR112168
TR92D6726
TR78D9740
1. Cutting blade
TR92D6727
1. Fuel levels
2. Fuel
TR92D6725
9
TR92D8946
TR93D0302
TR92D6738
1. Pull the knob out to start
2. Push the knob in to stop
the PTO.
the PTO.
TR94D1863
TR99D2985
TR99D8038
1. Mowing in reverse
2. Power Take-off (PTO)
TR92D6739
enabled.
10
TR104D4163
TR99D8894
1. Explosion hazard
4. Wear eye protection
2. No fire, open flames, or
5. Read the Operator’s
smoking.
Manual.
3. Caustic liquid/chemical
6. Keep bystanders a safe
burn hazard
distance from the battery.
TR104D5091
1. Contains lead; do not
3. Wear eye protection;
5. Sulfuric acid can cause
7. Maximum fill line
discard.
explosive gases can cause
blindness or severe burns.
8. Minimum fill line
2. Recycle
blindness and other injuries
6. Flush eyes immediately with
9. Instructions for activating the
4. No sparks, flame, or smoking
water and get medical help
battery
fast.
11
Gasoline and Oil
Recommended Gasoline
Stabilizer/Conditioner
Use UNLEADED Regular Gasoline suitable for
Using a stabilizer/conditioner in the machine:
automotive use (85 pump octane minimum). Leaded
• Keeps gasoline fresh during storage of 90 days or less.
regular gasoline may be used if unleaded regular is not
For longer storage it is recommended that the fuel tank
available.
be drained.
Important
Never use methanol, gasoline containing
• Cleans the engine while it runs
methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil
• Eliminates gum-like varnish buildup in the fuel
with gasoline.
system, which causes hard starting
Important
Never use fuel additives containing
Danger
methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the
In certain conditions, gasoline is extremely
gas.
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
Note: A fuel stabilizer/conditioner is most effective when
and can damage property.
mixed with fresh gasoline. To minimize the chance of
varnish deposits in the fuel system, use fuel stabilizer at
•
Fill the fuel tank outdoors, in an open area,
all times.
when the engine is cold. Wipe up any gasoline
that spills.
•
Never fill the fuel tank inside an enclosed
Filling the Fuel Tank
trailer.
•
Do not fill the fuel tank completely full. Add
1. Shut the engine off and set the parking brake.
gasoline to the fuel tank until the level is 1/4 to
1/2 in. (6 to 13 mm) below the bottom of the
2. Clean around each fuel tank cap and remove the cap.
filler neck. This empty space in the tank allows
Add unleaded regular gasoline to both fuel tanks, until
gasoline to expand.
the level is 1/4 to 1/2 inch (6 mm to 13 mm) below the
•
Never smoke when handling gasoline, and stay
bottom of the filler neck. This space in the tank allows
away from an open flame or where gasoline
gasoline to expand. Do not fill the fuel tanks
fumes may be ignited by a spark.
completely full.
•
Store gasoline in an approved container and
3. Install fuel tank cap securely. Wipe up any gasoline
keep it out of the reach of children. Never buy
that may have spilled.
more than a 30-day supply of gasoline.
•
Always place gasoline containers on the ground
away from your vehicle before filling.
Check Engine Oil Level
•
Do not fill gasoline containers inside a vehicle
or on a truck or trailer bed because interior
Before you start the engine and use the machine, check
carpets or plastic truck bed liners may insulate
the oil level in the engine crankcase; refer to Checking Oil
the container and slow the loss of any static
Level, page 22.
charge.
•
When practical, remove gas-powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the ground.
•
If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, rather than from a gasoline
dispenser nozzle.
•
If a gasoline dispenser nozzle must be used,
keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete.
12
Operation
Setting the Parking Brake
Think Safety First
1. Push the brake pedal (Fig. 2) down and hold it in the
Please carefully read all the safety instructions. Knowing
depressed position.
this information could help you, your family, pets or
bystanders avoid injury.
2. Lift the parking brake lever (Fig. 2) up and gradually
take your foot off the brake pedal. The brake pedal
should stay in the depressed (locked) position.
Controls
Become familiar with all the controls (Fig. 1) before you
Releasing the Parking Brake
start the engine and operate the machine.
1. Push down on the brake pedal (Fig. 2). The parking
1
brake lever should release.
13
2. Gradually release the brake pedal.
6
10
9
11
1
7
2
12
3
8
5
2
14
4
1201
Figure 2
1. Brake pedal
2. Parking brake lever
1200
Figure 1
1. Steering wheel
9. Cruise control switch
Starting and Stopping the
2. Ignition switch
10. Indicator control
Engine
3. Brake pedal
module/Hourmeter
4. Parking brake lever
11. Attachment lift lever
Starting the Engine
12. Tilt wheel lever
5. Traction control pedal
6. Throttle lever
13. Hood opening
1. Sit down on the seat.
14. Dial-a-height knob
7. Choke lever
2. Set the parking brake; refer to Setting the Parking
8. Power take off (PTO)
Brake, page 13.
Note: The engine will not start unless you set the parking
brake or fully depress the brake pedal and are seated.
Using the Parking Brake
3. Push the PTO (power take off) to off (Fig. 3).
Always set the parking brake when you stop the machine
4. Move the choke lever to on (Fig. 3).
or leave it unattended.
Note: An engine that has been running and is warm may
not require step 4.
5. Move throttle lever to fast (Fig. 4).
13
6. Turn the ignition key and hold it in the start position
1
(Fig. 5). When the engine starts, release the key.
2
Important
If the engine does not start after 10 seconds
of continuous cranking, turn the ignition key to off and let
the starter motor cool for 60 seconds; refer to
3
Troubleshooting, page 34.
7.
After the engine starts, move the choke lever to off.
4
Slowly move the throttle to the desired setting (Fig. 4).
If the engine stalls or hesitates, move the choke lever
back to on for a few seconds. Then move the throttle
1208
lever to desired setting. Repeat this as required.
Figure 5
1. Off
3. Run
2
2. Lights
4. Start
3
Stopping the Engine
1. Push the PTO (power take off) to off (Fig. 3).
1
2. Move the throttle lever to slow (Fig. 4).
1206
3. Let engine idle for 30-60 seconds.
Figure 3
4. Turn the ignition key to off (Fig. 5).
1.
PTO—off
3.
Choke-off
2.
Choke-on
Operating the
Power Take Off (PTO)
The power take off (PTO) engages and disengages power
to the electric clutch.
1
The PTO light, in the Indicator Module, will be on when
the ignition key is in run or lights position and the power
take off (PTO) is engaged. When this light is on it is a
reminder the starter will not crank and to turn off the PTO
before getting off the tractor.
2
Engaging the Power Take Off (PTO)
1207
Figure 4
1. Depress the brake pedal to stop the machine.
1.
Fast
2.
Slow
2. Pull the power take off (PTO) to on (Fig. 6).
14
• You rise from the seat when the brake pedal is released
• You rise from the seat when the power take off (PTO)
2
is on.
1
• You move the hydro control pedal out of the neutral
position when the parking brake is engaged.
• You shift into reverse with the power take off (PTO)
engaged.
1206
Figure 6
Setting the Reverse Interlock Switch to
1. Off-Disengaged
2. On-Engaged
Operate in Reverse
An interlock feature on the tractor prevents the power take
off (PTO) from operating when backing up. If you shift
into reverse with the PTO engaged (i.e., with mower
Disengaging the Power Take Off (PTO)
blades or other attachment running), the PTO will
1. Depress the brake pedal to stop the machine.
disengage. Do not mow in reverse unless absolutely
necessary.
2. Push the power take off (PTO) to off (Fig. 6).
If you need to use the PTO while backing up, you can turn
off this interlock feature using the Reverse Interlock
Checking the Safety Interlock
switch located near the seat bracket (Fig. 7).
System
Danger
Caution
You could back over a child or bystander while
the mower blade(s) or other attachment is
If safety interlock switches are disconnected or
engaged and cause serious injury or death.
damaged the machine could operate unexpectedly
causing personal injury.
• Do not mow in reverse unless absolutely
necessary.
• Do not tamper with the interlock switches.
• Do not insert the reverse interlock key unless it
• Check the operation of the interlock switches
is absolutely necessary.
daily and replace any damaged switches before
• Always look backward and down before
operating the machine.
backing up.
• Use the reverse interlock switch only if you are
Understanding the Safety Interlock
certain no children or other bystanders will
enter the mowing area.
System
• Be very observant after deactivating the
The safety interlock system is designed to prevent the
interlock because the sound of the engine may
engine from starting unless:
prevent you from noticing that a child or
bystander has entered the work area.
• You are sitting on the seat.
• Always remove both the ignition and reverse
interlock keys and put them in a safe place out
• The brake pedal is depressed.
of the reach of children or unauthorized users
• The power take off (PTO) is off.
when leaving the unit unattended.
• The hydro control pedal is in the neutral position.
1. Engage the PTO.
The safety interlock system is designed to stop the
engine if:
2. Insert the reverse interlock key into the switch (Fig. 7).
15
3.
Set the parking brake, move the power take off (PTO)
to off and move the hydro control pedal forward from
the neutral; the engine should not crank.
4.
Set the parking brake and move the power take off
(PTO) to off. Now start the engine. While the engine is
running, release the parking brake and rise slightly
from the seat; the engine should stop.
5.
Set the parking brake and restart the engine. While the
engine is running, and the parking brake is engaged,
1
move the hydro pedal forward; the engine should stop.
m-4220
6.
With the parking brake released, turn the ignition key
to RUN without starting the engine. Pull the PTO
Figure 7
switch to on. You should hear an audible click
1.
Reverse Interlock switch
indicating the PTO is activated and the PTO light will
illuminate. Move the foot pedal to reverse. You should
hear an audible click indicating the PTO is deactivated
3.
Turn the reverse interlock key.
and the PTO light should turn off.
A red light on the front console (Fig. 8) turns on,
7.
With the parking brake released, turn the ignition
indicating that the interlock is disabled.
switch to RUN without starting the engine. Pull the
PTO switch to on. Turn the reverse interlock key and
release. The Operating-in-Reverse warning light
1
should illuminate. Move the foot pedal to reverse. The
PTO and PTO light on the dash should remain on.
Push the PTO switch to OFF. The PTO light and the
Operating-in-Reverse warning light should turn off.
Indicator Control Module
The indicator control module (optional on some models)
(Fig. 9) lights when the parking brake or power take off
Figure 8
(PTO), is actuated and when there is a problem of low oil
1.
Operating-in-reverse light
pressure or alternator output, that needs immediate
attention.
1
2
4.
Shift into reverse and complete your task.
5.
Stop the PTO of the engine to activate the interlock.
6.
Remove the reverse interlock key and put it in a safe
place out of reach of children.
Testing the Safety Interlock System
Figure 9
Test the safety interlock system before you use the
machine each time. If the safety system does not operate
1. Operating-in-Reverse
2. PTO (power take off)
as described below, have an Authorized Service Dealer
repair the safety system immediately.
Following are the conditions when indicator lights will be
1. Set the parking brake. Move the power take off (PTO)
on. At other times the lights should be off.
to on. Now turn the ignition key to start; the engine
should not crank.
Operating in Reverse
2. Push the power take off (PTO) to off and release the
parking brake. Now turn the ignition key to start; the
The Operating-in-Reverse light will illuminate whenever
engine should not crank.
the reverse interlock switch is used to deactivate the
operating-in-reverse interlock. It is a reminder that the
16
interlock system is deactivated. The light goes out
whenever the power take off (PTO) is disengaged or the
engine is shut off.
1
PTO (Power Take Off)
The PTO (power take off) light will be on when the key is
in the run or lights positions and the PTO (power take
2
off) is engaged on. When this light is on it is a reminder;
the starter will not crank and turn off the PTO before
getting off.
1210
Figure 10
Driving Forward or Backward
1. Forward
2. Backward
The throttle control regulates the engine speed as
measured in rpm (revolutions per minute). Place the
throttle control in the fast position for best performance.
Stopping the Machine
To go forward or backward, release the parking brake:
refer to Releasing the Parking Brake, page 13. Place your
To stop the machine, release the traction control pedal,
foot on the traction control pedal and slowly press on the
disengage the power take off (PTO), and turn the ignition
top of the traction control pedal to move forward or on the
key. Also set the parking brake if you leave the machine
bottom of the traction control pedal to move backward
unattended; refer to Setting the Parking Brake, page 13.
(Fig. 10). The farther you move the traction control pedal
Remember to remove the ignition and reverse interlock
in either direction, the faster the machine will move in
keys from the switches.
that direction.
Note: For reverse motion, with the PTO engaged, the
Caution
operating-in-reverse interlock must be deactivated by the
reverse interlock switch located on the seat bracket on the
right hand side just below the seat.
Children or bystanders may be injured if they
move or attempt to operate the tractor while it is
To slow down, release the pressure on the traction control
unattended.
pedal.
Always remove the ignition and reverse interlock
Important
To avoid transmission damage, always
keys and set the parking brake when leaving the
release the parking brake before moving the traction
machine unattended, even if just for a few
control pedal.
minutes.
Using the Attachment Lift
Lever
The attachment lift lever (Fig. 11) is used to raise and
lower various attachments.
Raising Attachments
1. Depress the brake pedal to stop the machine.
17
2. Pull attachment lift lever rearward until latch locks. In
1. Pull the seat adjustment lever toward the rear to
this position the lift will hold the attachment in the up,
release the lock (Fig. 12).
or raised position.
2. Slide the seat to the desired position and release the
lever to engage lock.
Lowering Attachments
1.
Depress the brake pedal to stop the machine.
2
2.
Pull attachment lift lever rearward, to release lift
pressure, and push the button on top to release the
latch. Move lift lever forward to lower attachment.
1
2
1229
1
Figure 12
1. Release
2. Lock
3
Using the Headlights
5
The headlights are turned on with a separate position,
4
lights, of the ignition switch (Fig.
13). The lights are on
6
while the ignition switch is in the lights position even
1205
with the engine off. Remove the key when the machine is
left unattended so lights can not be turned on discharging
Figure 11
the battery.
1.
Lift lever
4. Indicator
2.
Button
5. High
3.
Dial-A-Height
6. Mounting position
1
Adjusting the Dial-A-Height
The Dial-A-Height control (Fig. 11) is used to limit the
downward travel of the attachment. The Dial-A-Height
1208
knob is rotated to change the location of this stop, up or
down.
Figure 13
1. Raise the attachment lift lever: Refer to Raising
1. Lights
Attachments. In the raised position the Dial-A-Height
knob (Fig. 11) can be rotated to change the stop
location. Turn clockwise to raise and counterclockwise
to lower the height of the attachment.
Positioning the Tilt Steering
2. The Dial-A-Height indicator (Fig. 11) will show the
Wheel
change, high to low, in attachment lift height as
The steering wheel has four tilt locations. Position the
adjustment is made.
steering wheel where you have the best control of the
machine and are most comfortable.
Positioning the Seat
1. Lift the tilt lever to release the lock (Fig. 14).
The seat can move forward and backward. Position the
2. Move the steering wheel to a comfortable position;
seat where you have the best control of the machine and
then release the lever to lock.
are most comfortable.
18
3. For quick stops, just press on the brake pedal. This
2
automatically disengages the cruise control and applies
the brake at the same time.
Pushing the Machine by Hand
1
Always push the machine by hand. Never
Important
tow the machine because transaxle damage may occur.
1203b
To Push the Machine
Figure 14
1. Tilt lever
2. Steering wheel
1. Disengage the power take off (PTO) and turn the
ignition key to off.
2. Move the drive control rod to the push position. This
disengages the drive system and allows the wheels to
Using the Cruise Control
turn freely (Fig. 16).
The cruise control is optional on this machine. A 3
position: Set-Lock (spring loaded), On and Off-Unlock
To Operate the Machine
dash switch (Fig. 15) controls the engagement. Cruise
control maintains the traction control position without foot
1. Move the drive control rod to the operate position
pressure. Cruise control is intended for operation in the
(Fig. 16).
forward direction only. Do not use cruise control in
Note: The machine will not drive unless the drive control
reverse.
rod is in the operate position.
Engaging the Cruise Control
1
3
1. Begin driving tractor: Refer to Driving Forward or
Backward, Page 17. While holding your foot steady on
2
the traction control, push the cruise control switch
(Fig. 15) to the set-lock position.
1
M-4566
Figure 16
2
1. Operate position
3. Drive Control Rod
2. Push position
1641t
Figure 15
1. Lock-Set
2. Unlock-Off
2. This locks the traction control in position and your
foot can then be removed from the traction control.
A constant ground speed will be maintained.
Disengaging the Cruise Control
1. While holding your foot steady on the traction control,
move the cruise control switch (Fig. 15) to the
unlock-off position.
2. This unlocks the traction control and your foot then
operates the traction control.
19
Maintenance
Recommended Maintenance Schedule
Maintenance Service
Maintenance Procedure
Interval
After First Use
•
Change oil1
•
Check oil level
•
Check safety system
Each Use
•
Check brake
•
Clean outside of engine
Every 5 Hours
•
Check battery electrolyte
•
Service foam air cleaner1
•
Check spark plug(s)
Every 25 Hours
•
Check tire pressure
•
Check front wheel toe-in
1
•
Grease chassis
Every 50 Hours
•
Check belts for wear/cracks
•
Change oil1
Every 100 Hours
•
Replace paper air cleaner1
•
Replace fuel filter
Every 200 Hours
•
Change oil filter1
•
Change oil filter
•
Check brake
•
Grease chassis
•
Service foam air cleaner
•
Replace paper air cleaner
•
Check spark plug(s)
•
Check belts for wear/cracks
Before Storage
•
Drain gasoline
•
Clean outside of engine
•
Paint chipped surfaces
•
Check battery electrolyte
•
Charge battery and disconnect cables
•
Replace fuel filter
•
Check tire pressure
•
Check front wheel toe-in
•
Check safety system
•
Check brake
After Storage
•
Check spark plug(s)
•
Check battery electrolyte
•
Check tire pressure
1More often in dusty, dirty conditions
Important
Refer to your engine operator’s manual for additional maintenance procedures.
20
Caution
If you leave the key in the ignition switch, someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug before you do
any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
Servicing the Air Cleaner
2
1
Service Interval/Specification
Foam Element: Clean and re-oil after every 25 operating
3
4
hours, or yearly, whichever occurs first.
6
Paper Element: Replace after every 100 operating hours or
yearly, whichever occurs first.
5
7
Note: Service the air cleaner more frequently (every few
hours) if operating conditions are extremely dusty or
sandy.
8
1214
Figure 17
Removing the Foam and Paper Elements
1. Air cleaner cover
5. Foam element
1. Disengage the power take off (PTO), set the parking
2. Knob
6. Paper element
brake, and turn the ignition key to off. Remove the
3. Cover nut
7. Rubber seal
ignition key.
4. Cover
8. Air cleaner base
2. Open the hood.
3. Clean around the air cleaner to prevent dirt from
4. Carefully slide the foam element off the paper element
getting into the engine and causing damage. Remove
(Fig. 17).
knob and the air cleaner cover (Fig. 17).
5. Unscrew the cover nut and remove the cover and paper
element (Fig. 17).
Cleaning the Foam Element
1. Wash the foam element in liquid soap and warm water.
When the element is clean, rinse it thoroughly.
2. Dry the element by squeezing it in a clean cloth.
3. Put one or two ounces of oil on the element (Fig. 18).
Squeeze the element to distribute the oil.
Important
Replace the foam element if it is torn or
worn.
21
2
Note: Make sure the rubber seal is flat against the air
cleaner base and cover.
3. Install the air cleaner cover (Fig. 17).
1
4. Close the hood.
Servicing the Engine Oil
1213
Figure 18
Service Interval/Specification
1. Foam element
2. Oil
Change oil:
• After the first 5 operating hours.
• After every 100 operating hours.
Cleaning the Paper Element
Note: Change oil more frequently when operating
1. Lightly tap the element on a flat surface to remove
conditions are extremely dusty or sandy.
dust and dirt (Fig. 19).
Oil Type: Detergent oil (API service SF or SG)
2. Inspect the element for tears, an oily film, and damage
to the rubber seal.
Crankcase Capacity: w/filter, 4 pints (1.9 l)
Important
Never clean the paper element with
Viscosity: See table below
pressurized air or liquids, such as solvent, gas, or
USE THESE SAE VISCOSITY OILS
kerosene. Replace the paper element if it is damaged or
cannot be cleaned thoroughly.
1
-20
0
20
3240
60
80
100
F
5
-30
-20
-10
0
10
20
30
40
C
5
2
Checking the Oil Level
1213
1. Park the machine on a level surface, disengage the
Figure 19
power take off (PTO), set the parking brake, and turn
1. Paper element
2. Rubber seal
the ignition key to off. Remove the ignition key.
2. Open the hood.
3. Clean around the oil dipstick (Fig. 20) so dirt cannot
Installing the Foam and Paper Elements
fall into the filler hole and damage the engine.
Important
To prevent engine damage, always operate
4. Unscrew the oil dipstick and wipe the metal end clean
the engine with the complete foam and paper air cleaner
(Fig. 20).
assembly installed.
5. Slide the oil dipstick fully into the filler tube, do not
1. Carefully slide the foam element onto the paper air
thread onto tube (Fig. 20). Pull the dipstick out and
cleaner element (Fig. 17).
look at the metal end. If oil level is low, slowly pour
only enough oil into the filler tube to raise the level to
2. Slide the air cleaner assembly and cover onto the long
the full mark.
rod. Now screw the cover nut finger-tight against the
cover (Fig. 17).
Important
Do not overfill the crankcase with oil
because the engine may be damaged.
22
7. Slowly pour approximately 80% of the specified
1
2
amount of oil into the filler tube (Fig. 20). Now check
the oil level; refer to Checking Oil Level, page 22.
Slowly add additional oil to bring to full mark on
dipstick.
3
Changing the Oil Filter
Replace the oil filter every 200 hours or every other oil
change.
Note: Change oil filter more frequently when operating
Figure 20
conditions are extremely dusty or sandy.
1. Oil dipstick
3. Filler tube
1.
Drain the oil from the engine; refer to
2. Metal end
Changing/Draining Oil, page 23.
2.
Remove the old filter and wipe the filter adapter
(Fig. 22) gasket surface.
Changing/Draining Oil
3.
Apply a thin coat of new oil to the rubber gasket on
1. Start the engine and let it run five minutes. This warms
the replacement filter (Fig. 22).
the oil so it drains better.
2. Park the machine so that the drain side is slightly
lower than the opposite side to assure the oil drains
completely. Then disengage the power take off (PTO),
3
set the parking brake, and turn the ignition key to off.
Remove the ignition key.
2
3. Open the hood.
4. Slide a piece of hose over oil drain to direct oil.
5. Place a pan below the oil drain. Open the drain by
turning counterclockwise, 1/8 turn and pull out
1
1256
(Fig. 21).
6. When oil has drained completely, close the drain by
Figure 22
pushing in and turning clockwise, 1/8 turn.
1.
Oil filter
3. Adapter
2.
Gasket
Note: Dispose of the used oil at a certified recycling
center.
4.
Install the replacement oil filter to the filter adapter.
Turn the oil filter clockwise until the rubber gasket
contacts the filter adapter, then tighten the filter an
additional 1/2 turn (Fig. 22).
5.
Fill the crankcase with the proper type of new oil;
refer to Changing/Draining Oil, page 23.
2
1
1216
Figure 21
1. Oil drain
2. Hose
23
2
Servicing the Spark Plug
3
Service Interval/Specification
1
Check the spark plug(s) after every 200 operating hours.
0.040in.
Make sure the air gap between the center and side
(1.02 mm)
electrodes is correct before installing the spark plug. Use a
spark plug wrench for removing and installing the spark
plug(s) and a gapping tool/feeler gauge to check and
adjust the air gap.
Type: Champion RC-12YC (or equivalent)
Air Gap: 0.040″ (1.02 mm)
Figure 24
1. Center electrode insulator
3. Air gap (not to scale)
Removing the Spark Plug(s)
2. Side electrode
1.
Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
ignition key.
Installing the Spark Plug(s)
2.
Open the hood.
1. Install the spark plug(s). Make sure the air gap is set
3.
Pull the wire(s) off the spark plug(s) (Fig. 23). Now
correctly.
clean around the spark plug(s) to prevent dirt from
falling into the engine and potentially causing damage.
2. Tighten the spark plug(s) to 20 ft-lb (27 Nm).
4.
Remove the spark plug(s).
3. Push the wire(s) onto the spark plug(s) (Fig. 23).
4. Close the hood.
2
Greasing and Lubrication
Service Interval/Specification
Grease the machine after every 50 operating hours or
1
yearly, whichever occurs first. Grease more frequently
when operating conditions are extremely dusty or sandy.
Grease Type: General-purpose grease.
1218
How to Grease
Figure 23
1.
Spark plug wire
2. Spark plug
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
ignition key.
2. Clean the grease fittings with a rag. Make sure to
Checking the Spark Plug
scrape any paint off the front of the fitting(s).
1. Look at the center of the spark plug(s) (Fig. 24). If you
3. Connect a grease gun to the fitting. Pump grease into
see light brown or gray on the insulator, the engine is
the fittings until grease begins to ooze out of the
operating properly. A black coating on the insulator
bearings.
usually means the air cleaner is dirty.
4. Wipe up any excess grease.
Important
Never clean the spark plug(s). Always
replace the spark plug(s) when it has: a black coating,
worn electrodes, an oily film, or cracks.
Where to Add Grease
2. Check the gap between the center and side electrodes
1. Lubricate the front wheels and spindles until grease
(Fig. 24). Bend the side electrode (Fig. 24) if the gap is
begins to ooze out of the bearings (Fig. 25).
not correct.
2. Lubricate the front axle pivot (Fig. 25).
24
1
2323
1211
Figure 27
1. Valve stem
Figure 25
3.
Lubricate the traction control pedal on hydrostatic
Servicing the Brake
models (or brake and clutch pedals on gear drive
models) where they pivot on mounting shaft (Fig. 26).
Always set the parking brake when you stop the machine
or leave it unattended. If the parking brake does not hold
securely, an adjustment is required.
Checking the Brake
1. Park the machine on a level surface, disengage the
power take off (PTO), set the parking brake, and turn
the ignition key to off. Remove the ignition key.
2. Rear wheels must lock and skid when you try to push
the tractor forward. Adjustment is required if the
wheels turn and do not lock; refer to Adjusting the
Brake, page 25.
1264
3. Release the brake and move the drive control rod to
Figure 26
the push position; refer to Pushing the Machine by
Hand, page 19. Wheels should rotate freely.
4. If both conditions are met no adjustment is required.
Checking the Tire Pressure
Adjusting the Brake
Service Interval/Specification
1. Check the brake before you adjust it; refer to Checking
Maintain the air pressure in the front and rear tires as
the Brake, page 25.
specified. Check the pressure at the valve stem after every
25 operating hours or monthly, whichever occurs first
2. Release the parking brake; refer to Releasing the
(Fig. 27). Check the tires when they are cold to get the
Parking Brake, page 13.
most accurate pressure reading.
3. To adjust the brake remove the cotter pin and loosen
Pressure: 20 psi (138 kPa) front and rear
the brake adjusting nut slightly (Fig. 28).
4. Carefully insert a 0.015 in. (.38 mm) feeler gauge
between the outer brake pad and rotor disk (Fig. 28).
5. Tighten the brake adjusting nut until slight resistance
is felt on the feeler gauge when sliding it in and out.
Install cotter pin.
25
6. Check the brake operation again; refer to Checking the
Brake, page 25.
Important
With the parking brake released, the rear
wheels must rotate freely when you push the mower. If the
0.015 in. (.38 mm) clearance and free wheel rotation
cannot be achieved contact your service dealer
immediately.
1
1263
Figure 29
1. Fuel shut-off valve
3
3. Open the hood.
4. Squeeze the ends of the hose clamp together and slide
it up the fuel line toward the fuel tank (Fig. 30).
5. Pull the fuel line off the filter (Fig. 30). Open fuel
2
1
0.015in. (.38mm)
shut-off valve and allow gasoline to drain into an
M-4567
approved gas can.
Figure 28
Note: Now is the best time to install a new fuel filter
1. Brake adjusting nut
3. Right Front of Transaxle
because the fuel tank is empty.
2. Cotter pin
6. Install the fuel line onto the filter. Slide the hose clamp
close to the filter to secure the fuel line and filter.
Refer to Replacing the Fuel Filter; page 27.
Servicing the Fuel Tank
Draining The Fuel Tank
3
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
• Drain gasoline from the fuel tank when the
2
1
1218
engine is cold. Do this outdoors in an open area.
Wipe up any gasoline that spills.
Figure 30
• Never smoke when draining gasoline, and stay
1. Hose clamp
3. Filter
away from an open flame or where a spark may
2. Fuel line
ignite the gasoline fumes.
1. Park the machine on a level surface, to assure fuel tank
drains completely. Then disengage the power take off
Servicing the Fuel Filter
(PTO), set the parking brake, and turn the ignition key
to off. Remove the ignition key.
Service Interval/Specification
2. Close fuel shut-off valve at fuel tank (Fig. 29).
Replace the fuel filter after every 100 operating hours or
yearly, whichever occurs first.
26
Replacing the Fuel Filter
2. Push front tires out, at front, to remove normal
looseness in the linkage.
Never install a dirty filter if it is removed from the fuel
line.
3. Measure, between the rims, at spindle level, in the
front and rear of the wheels (Fig. 32).
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
4. The front measurement should be less than the rear, as
ignition key.
specified.
2. Close fuel shut-off valve at fuel tank (Fig. 29).
3. Open the hood.
4. Squeeze the ends of the hose clamps together and slide
them away from the filter (Fig. 31).
1
5. Remove the filter from the fuel lines.
4
2
3
m-1261
3
Figure 32
1. Measure here
3. Jam nut
2. Flats
4. Steering lever
2
1
1217
Figure 31
Adjusting Toe-In
1. Hose clamp
3. Filter
1. Check the toe-in before you adjust it; refer to
2. Fuel line
Measuring Toe-In, Page 27.
2. Remove ball joint from one steering lever (Fig. 32).
6. Install a new filter and move the hose clamps close to
the filter.
3. Loosen jam nut securing ball joint to steering rod.
Rotate ball joint one turn, clockwise to increase or
7. Open fuel shut-off valve at fuel tank (Fig. 29).
counter clockwise to decrease toe-in.
8. Close the hood.
4. Hold flats on ball joint to align with flats on tie rod
and tighten jam nut (Fig. 32).
Adjusting the Front Wheel
5. Install ball joint to steering lever and check the toe-in;
refer to Measuring Toe-In, Page 32.
Toe-In
Important
If more than one turn is required to meet
Service Interval/Specification
specifications, alternate between left and right steering
rods to maintain steering wheel alignment.
Maintain toe-in of the front wheels as specified. If uneven
tire wear, lawn scuffing or hard steering develop
adjustment may be required. Check the toe-in after every
100 operating hours or yearly, whichever occurs first
(Fig. 32).
Specification: 1/8-1/4 inch toe-in on front wheels.
Measuring Toe-in
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
ignition key.
27
3. Rotate the bulb holder 1/4 turn counterclockwise and
Servicing the Transaxle Fluid
remove it from the reflector (Fig. 34).
Service Interval/Specification
4. Push and rotate the bulb counterclockwise until it stops
(approx. 1/4 turn) and remove bulb from the bulb
The transaxle is a sealed system and no checking or
holder (Fig. 35).
changing of the fluid is required.
Important
If any transaxle problems arise, contact
your local Authorized Service Dealer for help and service.
5
5
1
3
Servicing the Fuse
4
Service Interval/Specification
2
The electrical system is protected by fuses. It requires no
maintenance, however, if a fuse blows check
component/circuit for malfunction or short. To replace
fuses pull up on the fuse (Fig. 33) to remove or replace it.
4
Fuse: Main/Starter F1—30 amp, blade-type
Figure 34
Alternator F2—25 amp, blade-type
1.
Bulb holder
4. Slots
Dash/Hour meter F3—10 amp, blade-type
Head lights F4—10 amp, blade-type
2.
Reflector
5. Terminals
3. Tabs
Installing the Bulb
4
1.
The bulb has metal pins on the side of its base. Align
the pins with the slots in the bulb holder and insert the
3
base into the holder (Fig. 35). Push and rotate the bulb
clockwise until it stops.
2
1
1
2344
Figure 33
2
2
1. Main—30 amp
3. Dash/Hour meter—10
4
Amp
2. Alternator—25 amp
3
4. Head lights—10 amp
4
Servicing the Headlights
Specification: Bulb # 1156 Automotive Type
Figure 35
1.
Bulb
3. Bulb holder
Removing the Bulb
2.
Metal pins
4. Slots
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
2.
The bulb holder has two tabs (Fig. 34). Align the tabs
ignition key.
with the slots in the reflector, insert the bulb holder
into the reflector and rotate it 1/4 turn clockwise until
2. Open the hood. Pull wire connectors off both bulb
it stops.
holder terminals.
28
3. Push the wire connectors onto the terminals on the
bulb holder.
Warning
Incorrect battery cable routing could damage the
Servicing the Battery
tractor and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
Warning
personal injury.
• Always DISCONNECT the negative (black)
Battery posts, terminals, and related accessories
battery cable before disconnecting the positive
contain lead and lead compounds, chemicals
(red) cable.
known to the State of California to cause cancer
• Always RECONNECT the positive (red)
and reproductive harm. Wash hands after
battery cable before reconnecting the negative
(black) cable .
handling.
1.
Disengage the power take off (PTO), set the parking
Service Interval/Specification
brake, and turn the ignition key to off. Remove the
Always keep the battery clean and fully charged. Use a
key.
paper towel to clean the battery case. If the battery
2.
Open the hood and locate the battery.
terminals are corroded, clean them with a solution of four
parts water and one part baking soda. Apply a light
3.
Remove side panels for clearance when removing
coating of grease to the battery terminals to prevent
battery (Fig. 37). Remove screws and lift up to clear
corrosion.
pin and slide panel tabs out from steering tower.
Voltage: 12 v, 260 Cold Cranking Amps
4.
Disconnect the negative (black) ground cable from the
battery post (Fig. 36).
Removing the Battery
5.
Lift the red rubber cover up on the positive cable.
Disconnect the positive cable (red cover) from the
battery post (Fig. 36).
Warning
6.
Remove the battery hold down strap (Fig. 36). Remove
battery from the tractor.
Battery terminals or metal tools could short
against metal tractor components causing sparks.
Sparks can cause the battery gasses to explode,
2
resulting in personal injury.
4
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the tractor.
• Do not allow metal tools to short between the
battery terminals and metal parts of the
tractor.
5
6
3
1
m-4972
Figure 36
1.
Negative cable
4. Rubber cover (red)
2.
Nut
5. Positive cable
3.
Bolt
6. Battery Hold Down Strap
29
Installing the Battery
1.
Install the battery into the tractor (Fig. 37).
1
2.
Secure battery with hold down strap (Fig. 36).
2
3.
Using the bolt and nut, connect the positive (red cover)
cable to the positive (+) battery post (Fig. 36). Slide
3
the rubber cover over the battery post.
4.
Using the bolt and nut, connect the negative (black)
cable to the negative (-) battery post (Fig. 36).
m-5004
5.
Install side panels by sliding tabs into steering tower
Figure 38
and inserting pin into flange of footrest. Secure with
screws (Fig. 37).
1. Filler caps
3. Lower line
2. Upper line
1
Danger
2
Battery electrolyte contains sulfuric acid which is
a deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and robber gloves to protect
3
your hands.
4
m-4973
• Fill the battery where clean water is always
available for flushing the skin.
Figure 37
• Follow all instructions and comply with all
1.
Battery
3. Screw
safety messages on the electrolyte container.
2.
Side panel tabs
4. Pin
Adding Water to the Battery
Checking Electrolyte Level
The best time to add distilled water to the battery is just
1. With the engine off, open the hood to locate the
before you operate the machine. This lets the water mix
battery.
thoroughly with the electrolyte solution.
2. Look at the side of the battery. The electrolyte must be
1. Remove the battery from the tractor.
up to the upper line (Fig. 38). Do not allow the
electrolyte to get below the lower line (Fig. 38).
2. Clean the top of the battery with a paper towel.
3. If the electrolyte is low, add the required amount of
Note: Never fill the battery with distilled water while the
distilled water; refer to Adding Water to the Battery,
battery installed in the tractor. Electrolyte could be spilled
page 30.
on other parts and cause corrosion.
3. Remove the vent caps from the battery (Fig. 38).
4. Slowly pour distilled water into each battery cell until
the level is up to the upper line (Fig. 38) on the
battery case.
Important
Do not overfill the battery because
electrolyte (sulfuric acid) can cause severe corrosion and
damage to the chassis.
5. Wait five to ten minutes after filling the battery cells.
Add distilled water, if necessary, until the electrolyte
level is up to the upper line (Fig. 38) on the battery
case.
30
6. Reinstall battery vent caps.
Charging the Battery
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks
and flames away from battery.
Important
Always keep the battery fully charged
(1.265 specific gravity). This is especially important to
prevent battery damage when the temperature is below
32°F (0°C).
1. Remove the battery from the chassis; refer to
Removing the Battery, page 29.
2. Check the electrolyte level; refer to Checking
Electrolyte Level, page 30.
3. Make sure the filler caps are installed in battery.
Charge battery for 10 to 15 minutes at 25 to 30 amps
or 30 minutes at 4-6 amps.
4. When the battery is fully charged, unplug the charger
from the electrical outlet, then disconnect the charger
leads from the battery posts (Fig. 39).
4
2
3
1
m-4970
Figure 39
1. Positive Battery Post
3. Red (+) Charger Lead
2. Negative Battery Post
4. Black (-) Charger Lead
5. Install the battery in the tractor and connect the battery
cables; refer to Installing the Battery on page 30.
Note: Do not run the tractor with the battery disconnected.
Electrical damage may occur.
31
SW4
(IGNITION SWITCH)
HEADLIGHT HARNESS
OFF-----------NO CONNECTION
WIRE COLOR CODES
RUN/LIGHTS----------B I R L
RUN---------------B I R
BK
BLACK
PK PINK
START--------------B I R S
S
BN
BROWN
R
RED
4L
3I
1
S
5
B
R2
R
B
BU
BLUE
T
TAN
I
L
GN
GREEN
VIO
VIOLET
BK
OR
GY
GREY
W
WHITE
OR PK BN R
VIO
OR
ORANGE
Y
BK
OR
IGNITION SWITCH TERMINAL
YELLOW
LOCATIONS VEIWED FROM BACK.
F4
OR
10A
F3
10A
PK
GY
R
VIO
PK
GY
W
SW2
BN
BN
(BRAKE SWITCH)
4
IS DEPRESSED
F1
SW3
CLOSES WHEN BRAKE
F2
BRAKE SWITCH
30A
25A
PTO
(PTO SWITCH)PTO SWITCH IS
3
PK
CLUTCH
SHOWN IN OFF
POSITION
OR BN
VIO
R
VIO
BU BU
K2
BK
(INTERLOCK RELAY)
R
B+
+
-
BK
GY
START
STARTER
SW1
OR
(SEAT SWITCH)
PKBUW
SEAT SWITCH IS CLOSED
SPARK PLUG
WHEN
OPERATOR ISIN
THE SEAT
IGNITION
MODULE
SOLINOID
OR
VIO
SW8
GN
5
AC
(NEUT.
SWITCH)
REG
CLUTCH
SWITCH IS CLOSED
NMIR
OR
WHEN IN NEUTRAL
AC
MODULE
OR
W 1
MAG
WARNING LIGHT HARNESS
1
3
1
A
GN
T
BK
SW9
PK
PK
(PARK SWITCH)
#194 LAMP
2
4
PTO
B
SWITCH IS OPEN
W
W
WHEN IN PARK
3
OVER RIDE
#194 LAMP
C
VIO
Y
T
T
GN
T
GN
SW6
Y
W
SW5
1
(KEY OVER RIDE)
(REVERSE SWITCH)
SWITCH CLOSES
BK
F
BK
SWITCH OPENS WHEN
2
WHEN KEY IS
K1
HYDRO PEDAL IS MOVED
TURNED
(KILL RELAY)
TO REVERSE
BK
BK
BK
GND
D. Restart engine and run it until it stops.
Cleaning and Storage
E. Choke or prime the engine. Start and run engine
1. Disengage the power take off (PTO), set the parking
until it will not start. Operate primer, if equipped
brake, and turn the ignition key to off. Remove the
on machine, several times to ensure fuel remains in
ignition and reverse interlock keys.
primer system.
2. Remove grass clippings, dirt, and grime from the
F. Dispose of fuel properly. Recycle as per local
external parts of the entire machine, especially the
codes.
engine. Clean dirt and chaff from the outside of the
engine’s cylinder head fins and blower housing.
Important
Do not store stabilizer/conditioned gasoline
over 90 days.
Important
You can wash the machine with mild
detergent and water. Do not pressure wash the machine.
9. Remove the spark plug(s) and check its condition;
Avoid excessive use of water, especially near the control
refer to Servicing the Spark Plug, page 24. With the
panel, lights, engine, and the battery.
spark plug(s) removed from the engine, pour two
tablespoons of engine oil into the spark plug hole.
3. Check the brake; refer to Servicing the Brake, page 25.
Now use the electric starter to crank the engine and
4. Service the air cleaner; refer to Servicing the Air
distribute the oil inside the cylinder. Install the spark
Cleaner, page 21.
plug(s) and tighten it to 30 ft-lb (40 Nm). Do not
install the wire on the spark plug(s).
5. Grease the chassis; refer to Greasing and Lubrication,
page 24.
10. Disconnect the negative battery cable. Clean the
battery and battery terminals. Check the electrolyte
6. Change the crankcase oil and filter; refer to Servicing
level and charge it fully; refer to Servicing the Battery
the Engine Oil, page 22.
on page 29. Leave the negative battery cable
disconnected from the battery during storage.
7. Check the tire pressure; refer to Checking the Tire
Pressure, page 25.
Important
The battery must be fully charged to
prevent it from freezing and being damaged at
8. Prepare the machine for storage when non-use occurs
temperatures below 32°F (0°C). A fully charged battery
over 30 days. Prepare machine for storage as follows.
can be stored one winter season without recharging.
A. Add a petroleum based stabilizer/ conditioner to
11. Check and tighten all bolts, nuts, and screws. Repair or
fuel in the tank. Follow mixing instructions from
replace any part that is damaged or defective.
stabilizer manufacture. Do not use an alcohol
based stabilizer (ethanol or methanol).
12. Paint all scratched or bare metal surfaces. Paint is
available from your Authorized Service Dealer.
Note: A fuel stabilizer/conditioner is most effective when
mixed with fresh gasoline and used at all times.
13. Store the machine in a clean, dry garage or storage
area. Remove the keys from the ignition and reverse
B. Run engine to distribute conditioned fuel through
interlock switches and keep it in a memorable place.
the fuel system (5 minutes).
Cover the machine to protect it and keep it clean.
C. Stop engine, allow to cool and drain the fuel tank;
refer to Fuel Tank, page 26.
33
Troubleshooting
Problem
Possible Causes
Corrective Action
Starter does not crank
1.
Blade control (PTO) is
1.
Move blade control (PTO) to
ENGAGED.
DISENGAGED.
2.
Parking brake is not on.
2.
Set parking brake.
3.
Operator is not seated.
3.
Sit on the seat.
4.
Battery is dead.
4.
Charge the battery.
5.
Electrical connections are
5.
Check electrical connections
corroded or loose.
for good contact.
6.
Fuse is blown.
6.
Replace fuse.
7.
Relay or switch is defective.
7.
Contact Authorized Service
Dealer.
Engine will not start, starts hard, or
1.
Fuel tank is empty.
1.
Fill fuel tank with gasoline.
fails to keep runn
ing.
2.
Choke is not on.
2.
Move choke lever to on.
3.
Air cleaner is dirty.
3.
Clean or replace air cleaner
element.
4.
Spark plug wire is loose or
4.
Install wire on spark plug.
disconnected.
5.
Spark plug is pitted, fouled, or
5.
Install new, correctly gapped
gap is incorrect.
spark plug.
6.
Dirt in fuel filter.
6.
Replace fuel filter.
7.
Dirt, water, or stale fuel is in
7.
Contact Authorized Service
fuel system.
Dealer.
Engine loses power.
1.
Engine load is excessive.
1.
Reduce ground speed.
2.
Air cleaner is dirty.
2.
Clean air cleaner element.
3.
Oil level in crankcase is low.
3.
Add oil to crankcase.
4.
Cooling fins and air passages
4.
Remove obstruction from
under engine blower housing
cooling fins and air passages.
are plugged.
5.
Spark plug is pitted, fouled, or
5.
Install new, correctly gapped
gap is incorrect.
spark plug.
6.
Vent hole in fuel cap is
6.
Clean or replace the fuel cap.
plugged.
7.
Dirt in fuel filter.
7.
Replace fuel filter.
8.
Dirt, water, or stale fuel is in
8.
Contact Authorized Service
fuel system.
Dealer.
Engine overheats.
1.
Engine load is excessive.
1.
Reduce ground speed.
2.
Oil level in crankcase is low.
2.
Add oil to crankcase.
3.
Cooling fins and air passages
3.
Remove obstruction from
under engine blower housing
cooling fins and air passages.
are plugged.
34
Problem
Possible Causes
Corrective Action
Abnormal vibration.
1. Engine mounting bolts are
1. Tighten engine mounting bolts.
loose.
2. Loose engine pulley, idler
2. Tighten the appropriate pulley.
pulley, or blade pulley.
3. Engine pulley is damaged.
3. Contact Authorized Service
Dealer.
Machine does not drive.
1. Drive control is in the push
1. Move drive control to the
position.
operate position.
2. Traction belt is worn, loose or
2. Contact Authorized Service
broken.
Dealer.
3. Traction belt is off pulley.
3. Contact Authorized Service
Dealer.
35
|