5000 AIR DRILL SERVICE MANUAL MODELS AD.A AND AD.B DR-015V2. SERVICE MANUAL

THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY

MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL,

CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE

ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY.

M171C

If Safety Decals on this machine use the words Danger, Warning or Caution,

which are defined as follows:

z DANGER: Indicates an immediate hazardous situation that, if not avoided, will

result in death or serious injury. The color associated with Danger is RED.

z WARNING: Indicates a potentially hazardous situation that, if not avoided,

could result in death or serious injury. The color associated with Warning is

ORANGE.

z CAUTION: Indicates an potentially hazardous situation that, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices. The color associated with Caution is YELLOW.

If Safety Decals on this machine are ISO two panel Pictorial, decals are defined

as follows:

z The first panel indicates the nature of the hazard.

z The second panel indicates the appropriate avoidance of the hazard.

z Background color is YELLOW.

z Prohibition symbols such as

and

STOP

if used, are RED.

WARNING

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR

SERIOUS INJURY. BEFORE USING THIS MACHINE, MAKE CERTAIN

THAT EVERY OPERATOR:

z Is instructed in safe and proper use of the machine.

z Reads and understands the Manual(s) pertaining to the machine.

z Reads and understands ALL Safety Decals on the machine.

z Clears the area of other persons.

z Learns and practices safe use of machine controls in a safe, clear area

before operating this machine on a job site.

It is your responsibility to observe pertinent laws and regulations and

follow CNH America LLC instructions on machine operation and

maintenance.

DR-015V2

Issued January, 2005

226

(Replaces All Previous Issues)

5000 AIR DRILL

SERVICE MANUAL

MODELS AD.A AND AD.B

DR-015V2

Starting Serial No. AD. A0000-K038301

AD. B0000- S068601

Y4S003001 - Y~

Ltd.

Canada:

CNH Canada Ltd.

1000 - 71 Street East

P.O. Box 1928

Saskatoon, Saskatchewan, Canada

S7K 3S5

Internet Website: http://www.flexicoil.com

The content of this book was based on the most current information available as of the

date of copyright. It is the policy of CNH Canada, Ltd., to improve and develop our

products continuously. We reserve the right to make changes or add improvements, at any

time, without incurring any obligation to make such changes on machines previously sold.

Printed in Canada

REPAIR PARTS

REPAIR PARTS IDENTIFICATION

This Drill has a Serial Number plate attached to identify

the components installed on this machine. The plate looks

like the sample with a number stamped on.

For easy reference, locate the plate at the location shown

on the figure. Record the number on this sheet. When

requiring repair parts, take this number into your dealer.

This Serial Plate was used on machines manufactured to

June 2004.

TABLE OF CONTENTS

Pages listed are a table of contents for that section

Section - Title

Page

1 - GENERAL INFORMATION

1-1

5 - ELECTRICAL

5-1

General Service Information

Connector Service Kit

Important Information

Remote Switch Installation

Service Tools

Safety

Units of Measure

6 - TRIPS, OPENERS, AND PRESS WHEEL

Bolt Torque Information

SERVICE

6-1

Machine Specifications

Service of Openers

Paint Touch-up Procedure

Service Guide for Offset Shank Locations

Press Wheels and Shanks

Ground Openers and Seed Boots

2 - ADJUSTMENTS

2-1

Troubleshooting Tables

Air Drill Leveling

Trip Compressor Tool Kit

Floating Hoe/Shank Adjustments

Tension Link Kit - 550 Pound Trip

Sweep Pitch Adjustments

Adjustment of Trip Assemblies

Trip/Shank Shim Installation

Heavy Duty Bearing Kits

3 - MECHANICAL SERVICE

3-1

Press Wheel Removal

Troubleshooting Tables

Packer Wheel Rest Assembly

Servicing Safety Precautions

Shank Spacing and Trip Release Pressure

General Operating Information

Trip Assemblies

Grease Locations

Sweep Pitch Adjustment

Maintenance

Trip Torque Specifications

Tire Pressures

Tire Pressures and hub and Spindle Details

Wheel Bolt Torque

7 - AIR SYSTEM

7-1

Heavy Caster Assembly

Troubleshooting Tables

Light Caster Assembly

Hoses

Caster Hub and Spindle Maintenance

Theory of Operation - Air System

Walking Beam Replacement

Determining Adequate Carrying Velocities

Wing Dual Caster Option

Header Assemblies

Dual Wing Caster Clamp

Hose Holder Brackets and Distribution Clamps

Auxiliary Tow Hitch

Caster Transport Lock Installation

Pin Guides

Depth Control Service

8 - ENDMARKER SERVICE

8-1

Walking Beam Carrier Spool Replacement

Endmarkers

Endmarker Replacement

Endmarker Hydraulics

4 - HYDRAULICS

4-1

Hydraulics

Replace Seals in Cylinders

Hydraulic Cylinders

INDEX

Depth Control

Wing Lift Hydraulics

iii

SECTION 1

GENERAL INFORMATION

CONTENTS OF THIS SECTION

Page

GENERAL SERVICE INFORMATION

1-3

IMPORTANT INFORMATION

1-4

SERVICE TOOLS

1-4

SAFETY

1-5

General Safety Practices

1-6

Servicing Safety Precautions

1-6

Safety During Operation

1-7

Air and Air Hoses

1-10

Hydraulics and Hydraulic Leaks

1-10

Shields

1-11

Electrical

1-11

Tires

1-11

Safety During Transport

1-12

Safety Decals

1-12

Transport Lighting Brackets

1-14

Transport Lighting Electrical Assembly

1-18

UNITS OF MEASURE

1-22

Abbreviations

1-22

Conversion Chart

1-23

BOLT TORQUE INFORMATION

1-24

MACHINE SPECIFICATIONS

1-26

Implement Dimensions

1-26

Implement Weight

1-27

Other Specifications

1-30

PAINT TOUCH-UP PROCEDURE

1-31

page 1-1

SECTION 1 - GENERAL INFORMATION

GENERAL SERVICE INFORMATION

NOTE: Read instructions carefully before you begin.

1. Be sure to read and follow all instructions to ensure

NOTE:

If you are assembling or servicing the

proper assembly, operation, and service of the

implement inside of a building, ensure the door

implement.

opening is large enough to allow the

implement to be removed after assembly.

2. Service may require the use of a forklift or other

Check the Specifications Tables in this section

suitable lifting device.

for the overall height and width in transport

position.

3. Implement must be serviced on a flat surface.

4. Left and right directions are determined from the rear

NOTE:

Additional bolt torque information can be

of the implement facing the forward direction of travel.

found later in this section.

5. Use a suitable sealant on hydraulic connections;

sealant paste is recommended. Be careful to prevent

sealant from entering the hydraulic system.

6. Apply a thread sealant to all female-to-male pipe

thread connections.

7. Do not allow tape to enter the hydraulic system.

8. Do not use a thread sealant on ORB or swivel fitting

connections.

Hydraulic Fitting Identification

NOTE: Pipe thread fittings (1), O-ring boss fittings (2) and JIC fittings (3) may be the types of hydraulic fittings used.

page 1-3

SECTION 1 - GENERAL INFORMATION

IMPORTANT INFORMATION

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel. Strictly

comply with all instructions given. Use only the specialized tools required.

Anyone who carries out the above operations without complying with the procedures shall be responsible for the subsequent

damages.

The manufacturer and all the organizations of its distribution chain, including (without limitation) national, regional, or local

dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not approved by

the manufacturer itself. This includes those parts and/or components used for the servicing or repair of the product

manufactured or marketed by the manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of

damages due to an anomalous behavior of parts and/or components not approved by the manufacturer.

The information in this manual is up to date at the date of the publication. It is the policy of the manufacturer to aim for

continuous improvement. Some information could not be updated due to modifications of a technical or commercial type,

as well as to suit the laws and regulations of different countries.

In case of disagreement, refer to your Sales and Service Networks.

SERVICE TOOLS

There are several service tools/update kits available through the parts department, for ease of servicing the air drill.

DR-900K

PIN GUIDES - (2) GUIDES FOR INSTALLING 1" AND 1.25" PINS.

DS-200K

KIT, PRESS WHEEL PULLER - PULLING TOOL.

DR-112K

KIT, TRANSPORT LOCK, 5000 SINGLE CASTER.

DR-114K

KIT, TRANSPORT LOCK, 5000 DUAL CASTER.

page 1-4

SECTION 1 - GENERAL INFORMATION

SAFETY

SAFETY - ALERT SYMBOL

This symbol is used to denote possible danger and care should be taken to prevent bodily injury. This symbol means

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

THIS SYMBOL APPEARS WITH TEXT READING ìDANGER!î, ìCAUTION!î, OR ìWARNING!î THESE

WORDS INDICATE THREE LEVELS OF POSSIBLE HAZARDS; THEY ARE DESCRIBED BELOW.

DANGER!

Indicates an imminently hazardous situation that,

if not avoided, will result in death or serious injury.

The color associated with Danger is RED.

WARNING!

Indicates a potentially hazardous situation that, if

not avoided, could result in death or serious injury.

The color associated with Warning is ORANGE.

CAUTION! Indicates a potentially hazardous situation that, if

not avoided, may result in minor or moderate

injury. The color associated with Caution is

YELLOW.

page 1-5

SECTION 1 - GENERAL INFORMATION

GENERAL SAFETY PRACTICES

REVIEW this manual and operatorís manual before

NEVER transport Drill/cart combination with product in

servicing equipment.

tank.

NEVER allow anyone unfamiliar, untrained, or

MAINTAIN YOUR AIR DRILL in proper working

complacent to operate the air drill.

condition. Unauthorized modifications to the machine

may impair function and/or safety and affect machine life.

ALWAYS USE the jack supplied when unhooking the air

drill.

BE SURE the air drill is securely fastened to a large farm

tractor or an air cart that is attached to a large farm tractor

ALWAYS ensure weight of towing vehicle is heavier than

before operating hydraulics.

implement.

USE EXTREME CARE when making adjustments.

NEVER transport the air drill at speeds higher than 30

km/hr (18 mph).

KEEP CHILDREN AWAY from all farm equipment.

SERVICING SAFETY PRECAUTIONS

BLOCK the wheels to prevent movement when servicing.

BE SURE the press wheels are blocked and wing lock pins

are in place before servicing or adjusting opener

assemblies or working on the air drill.

CAUTION!

The tractor engine should be stopped and the

wheels blocked to prevent any movement during

servicing.

Always be sure that the depth control safety lock

is in place when servicing the air drill.

Always be sure the wings are in field position

before servicing the air drill.

Escaping hydraulic fluid is a serious hazard.

Escaping hydraulic fluid that is under pressure can

penetrate the skin, causing serious injury. Relieve

pressure before disconnecting the hydraulic lines.

Check/tighten all connections before applying

pressure.

Never use your hand to search for leaks. Use a

piece of cardboard or paper. If any fluid is injected

into the skin, seek immediate medical attention.

Gangrene may result if the wound is not treated

within a few hours. Check your hydraulic fluid

containers for warnings concerning the hydraulic

fluids you use.

DO NOT walk within the radius of raised air drill

wings.

page 1-6

SECTION 1 - GENERAL INFORMATION

SAFETY DURING OPERATION

DO NOT ALLOW ANYONE ON THE AIR DRILL while

operating the air drill hydraulics.

NEVER disconnect the tractor from the air drill while the

air drill wings are raised.

KEEP CHILDREN AWAY from the air drill during

operation.

NEVER STAND within the radius of the raised wings.

Hydraulic or mechanical failure may result in rapid or

uncontrolled falling of the wings.

RAISE AND LOWER the wings only on level ground

with the depth control fully raised.

097002S

PARK ON LEVEL GROUND and block adequately

before servicing.

AVOID moving machines.

DO NOT sit or ride on moving implements. Death or

injury may result.

098001M1

DISENGAGE POWER AND SHUT DOWN the tractor

engine (remove the key from the tractor ignition), be

certain that all moving parts have stopped, and all pressure

in the system is relieved BEFORE cleaning, adjusting or

lubricating the air drill.

192169C

page 1-7

SECTION 1 - GENERAL INFORMATION

AIR AND AIR HOSES

COMPRESSOR HOSES may move unexpectedly when

suddenly disconnected.

098005M1

USE PROPER air nozzles. Do not use compressed air to

clean clothes or direct it toward any part of yourself.

098006M1

AVOID getting chemicals into eyes. Use eye protection.

098007M1

HYDRAULICS AND HYDRAULIC LEAKS

AVOID high-pressure fluids.

ESCAPING HYDRAULIC FLUID IS A SERIOUS

HAZARD. Escaping hydraulic fluid under pressure can

penetrate the skin causing serious injury. Relieve pressure

before disconnecting the hydraulic lines. Check/tighten

all connections BEFORE applying pressure.

BEWARE excessive hydraulic pressure. Explosive

structural failure can result.

BEWARE air locks in cylinders. Large cylinder

000002C

displacements can occur without hydraulic oil flow.

page 1-10

SECTION 1 - GENERAL INFORMATION

SHIELDS

REPAIR damaged shields.

KEEP all shields in place.

BE EXTRA CAUTIOUS when repairing or servicing

without protective shields.

098008M1

ELECTRICAL

REMOVE the ground wire to avoid arcing contacts.

REMOVE GROUND WIRE when welding.

098009M1

TIRES

USE A CAGE IF POSSIBLE when setting tires on rims.

AVOID excessive air pressure.

DO NOT OVER-INFLATE TIRES. NEVER lean over a

tire while inflating it.

0960041S

page 1-11

SECTION 1 - GENERAL INFORMATION

SAFETY DURING TRANSPORT

CHECK with local authorities regarding transport on

BE SURE all the wheel bolts are torqued to proper

public roads. Obey all applicable laws and regulations.

specifications before transporting the air drill.

ONLY TOW at a safe speed (30 km/hr/18 mph). Use

WATCH for power poles and overhead power lines.

caution when turning corners or meeting traffic.

ALWAYS lock the tractor drawbar when transporting the

BE SURE transport lighting is plugged in and that the red

air drill.

taillight(s), amber flashers, and amber signal lights are all

working properly.

ALWAYS park the air drill on level ground and block the

wheels before unhooking from the towing vehicle.

ALWAYS be certain that no one is behind or near the air

drill before moving it.

NEVER subject the air drill to steep side grades while in

transport position.

BE SURE all safety transport locks are in place before

transporting the air drill.

ALWAYS use the hitch jack supplied with the air drill

when unhooking from the tractor.

BE SURE the reflector decals are clearly visible from all

sides of the air drill and the ëSlow Moving Vehicleí sign

NEVER brake or decelerate during cornering.

is at the rear of the air drill in clear view of overtaking

traffic.

ALWAYS enter corners slowly. SLOW the machine to

turning speed before entering a corner. DO NOT

BE SURE the tractor weight is equal to or greater than the

decelerate while executing the turn.

total weight of the air cart and air drill.

SAFETY DECALS

KEEP SAFETY DECALS CLEAN. Wipe clean when

To replace decals:

necessary.

1. Remove the old decal. Clean the area where the new

CHECK that the safety decals are not obstructed by the

decal will be affixed.

openers. If the decals are covered up, replace in a location

that is clear to view.

2. Remove the decal backing. Carefully affix the decal

to the air drill.

REPLACE missing or unreadable decals. New decals are

available from your dealer.

3. Work the air bubbles out from under the decal. Use a

clean piece of paper or the decal backing itself.

page 1-12

SECTION 1 - GENERAL INFORMATION

TRANSPORT LIGHTING ASSEMBLY

First Serial Range: AD.A0000-K039601 to AD.A0000-S068500

REF

DESCRIPTION

REF

DESCRIPTION

TAIL LIGHT ASSEMBLY, RED

BACKING PLATE, UNIVERSAL

LENS, RED

U-BOLT SQ .5" X 4.125" W X 5.25" D

BULB, DOUBLE CONTACT

LOCKNUT .313" UNC

MOUNT BRACKET, RED LIGHT

BRACKET, PLUG RECEPTACLE

BOLT .5 X 3.5 GR. 5

BOLT .313 X 1.5 GR. 5

BOLT .5 X 5.5 GR. 5

BOLT .5 X 1 GR.5

BOLT .5 X 7.5 GR. 5

BULB, SINGLE CONTACT

LOCKNUT .5" UNC

LENS, AMBER

BRACKET, AMBER LIGHT

CABLE TIE STRAP 21"

SHIELD, AMBER SAFETY LIGHT

CABLE TIE STRAP 14"

LIGHT ASSEMBLY, WARNING - AMBER

Transport Lighting Assembly - 5000 Air Drill Parts

page 1-14

SECTION 1 - GENERAL INFORMATION

TRANSPORT LIGHTING ASSEMBLY

Second Serial Range: AD.B0000-S068601 to AD.B0000-U094935

AD-097701 to AD-110657

Y4S003001 to Y~

REF

DESCRIPTION

REF

DESCRIPTION

WASHER, LOCK .313 YZD

LIGHT, RED

NUT .313" UNC

BULB, DOUBLE CONTACT

BOLT .313 X 1.5 UNC GR5 YZD

MODULE, IMPLEMENT LIGHTING

CONTROL

STRAP, CABLE 14"

DECAL - RETROREFLECTIVE RED 2.0 X

9.0

BOLT .5 X 7.5 UNC GR5 YZD

DECAL - RETROREFLECTIVE AMBER 2.0

X 9.0

NUT .5" UNC

DECAL - FLUORESCENT RED ORANGE

NUT, LOCK .5" UNC

BRACKET, S.M.V. SIGN

WASHER, LOCK .5 YZD

PLATE, BACKING, UNIVERSAL

SIGN, WARNING, S.M.V.

BRACKET, AMBER LIGHT

U-BOLT, US .5 4.125W 5.25D

BRACKET, PLUG RECEPTACLE

BOLT .25 X .75 UNC GR5 YZD

BRACKET, MOUNT RED LIGHT/DECAL

NUT, LOCK .25" UNC

BRACKET, AMBER LIGHT / DECAL MOUNT

BOLT .313 X 1 UNC GR5 YZD

LIGHT ASSEMBLY, WARNING - AMBER

BOLT .5 X 1 UNC GR5 YZD

LIGHT, AMBER

NUT, LOCK .625" UNC

BULB, SINGLE CONTACT

U-BOLT, US .313 4.125W 4.75D UNC GR2

WASHER .531 X 1.062 X .095

YZD

U-BOLT, US .625 4.063W 5.375D UNC GR5

NUT .5 UNF GR5 YZD

YZD

LIGHT, STOP, ASSEMBLY, TAIL/SIGNAL

CONNECTOR, ELEC, PLASTIC2C

RECEPTACLE

LIGHT, RED

WASHER, LOCK .5 YZD

Transport Lighting Assembly - Second Serial Range

page 1-16

SECTION 1 - GENERAL INFORMATION

SAFETY LIGHTING ELECTRICAL ASSEMBLY

First Serial Range: AD.A0000-K039601 to AD.A0000-S068500

REF

DESCRIPTION

REF

DESCRIPTION

CABLE HARNESS, LIGHTING -TILLAGE

CONTACT PIN, ELECTRICAL CONNECTOR

ELECTRICAL PLUG, 7 POLE

SEAL, ELECTRICAL CONNECTOR

ELECTRICAL SOCKET, 7 POLE

PLUG CAB, ELECTRICAL CONNECTOR

LIGHT ASSEMBLY, WARNING - AMBER

CONTACT SOCKET, ELECTRICAL

CONNECTOR

LENS, AMBER

TAIL LIGHT ASSEMBLY, RED

BULB, SINGLE CONTACT

LENS, RED

PLUG CAB, ELECTRICAL CONNECTOR

BULB, DOUBLE CONTACT

Safety Lighting Electrical Assembly - 5000 Air Drill Parts

Safety Lighting Assembly

page 1-18

SECTION 1 - GENERAL INFORMATION

SAFETY LIGHTING ELECTRICAL ASSEMBLY

Second Serial Range: AD.B0000-S068601 to AD.B0000-U094935

AD-097701 to AD-110657

Y4S003001 to Y~

REF

DESCRIPTION

HARNESS, LIGHTING TILLAGE

CONNECTOR, ELEC METAL 7C PLUG C/W CABLE PROTECTOR

CONNECTOR, ELEC, PLASTIC 2C PLUG

SOCKET, CONTACT 14-16AWG BRASS TIN PLATED

SEAL, ELECTRICAL CONNECTOR

CONNECTOR, ELEC, PLASTIC 3C PLUG

SOCKET, CONTACT 18-20AWG BRASS TIN PLATED

SEAL, CONNECTOR GREEN

CONNECTOR, ELEC, PLASTIC 6C PLUG

CONNECTOR, ELEC, LOCK, 6C PLUG DT

SOCKET, CONTACT 16-18AWG COPPER NICKEL PLATED

SOCKET, CONTACT 14-16AWG COPPER NICKEL PLATED

CONNECTOR, ELEC METAL 7C RECEPTACLE

COVER, RUBBER BOOT

100

CLAMP, CABLE - .75" ID

Safety Lighting Electrical Assembly - Second Serial Range

page 1-20

SECTION 1 - GENERAL INFORMATION

UNITS OF MEASURE

ABBREVIATIONS

Acres

Kilometers per hour

km/hr

Atmospheres

atm

Kilopascal

kPa

Bushel

Kilowatt

Centimeters

Liters per hectare

L/ha

Cubic Meters

m³

Liters per minute

L/min

Cubic Feet

ft³

Liters

Degrees Fahrenheit

Meters

m or M

Degrees Celsius

Miles per hour

mph

Feet

Milliliters

Fluid ounces

Millimeters

Gallons per minute

gal/m

Newton Meters

N"m

Gallons per acre

gal/ac

Ounces

Gallons

gal

Pound force inches

lbf"in

Hectares

Pound force feet

lbf"ft

Horsepower

Pounds per square inch

PSI

Inch

Pounds

lbs

Kilograms per hectare

kg/ha

Pounds per acre

lbs/ac

Kilograms

Ton (short)

Kilometer

Tonne

page 1-22