New Holland 300FP / 380FP Header. SERVICE MANUAL (2016)

INTRODUCTION

Basic instructions - How to use and navigate through this Manual

300FP

ANZ --- APAC --- LA --- MEA --- WE

380FP

ANZ --- APAC --- LA --- MEA --- WE

Technical information

This manual has been produced by a new technical information system. This new system is designed to deliver

technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called

SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.

Technical information is written to support the maintenance and service of the functions or systems on a customer's

machine. When a customer has a concern on his machine it is usually because a function or system on his machine

is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to

the technical information in this manual to resolve that customer's concern, you will find all the information classified

using the SAP coding, according to the functions or systems on that machine. Once you have located the technical

information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-

nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that

have been written for that function or system, the technical data (specifications), the functional data (how it works),

the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).

By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of

technical information you need to resolve that customer's concern on his machine. This is made possible by attaching

3 categories to each piece of technical information during the authoring process.

The first category is the Location, the second category is the Information Type and the third category is the Product:

• LOCATION - is the component or function on the machine, that the piece of technical information is going to describe

e.g. Fuel tank.

• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or

function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel

held by the Fuel tank.

• PRODUCT - is the model for which the piece of technical information is written.

Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination

of those categories to find the right piece of technical information you need to resolve that customer's concern on his

machine.

That information could be:

• the description of how to remove the cylinder head

• a table of specifications for a hydraulic pump

• a fault code

• a troubleshooting table

• a special tool

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INTRODUCTION

How to use this manual

This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the

beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the

end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter

Contents or Chapter Index.

Each Chapter is divided into four Information types:

• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.

• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.

• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic

devices, components and assemblies.

• Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-

ponents and assemblies.

Sections

Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a

number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the

machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order.

This

table illustrates which Sections could be included in a manual for a particular product.

PRODUCT

Tractors

Vehicles with working arms: backhoes,

excavators, skid steers, ….

Combines, forage harvesters, balers, ….

Seeding, planting, floating, spraying

equipment, ….

SECTION

Mounted equipment and tools, ….

00 - Maintenance

05 - Machine completion and equipment

10 - Engine

14 - Main gearbox and drive

18 - Clutch

21 - Transmission

23 - Four wheel drive system

25 - Front axle system

27 - Rear axle system

29 - Hydrostatic drive

31 - Implement power take-off

33 - Brakes and controls

35 - Hydraulic systems

36 - Pneumatic system

37 - Hitches, drawbars and implement couplings

39 - Frames and ballasting

41 - Steering

44 - Wheels

46 - Steering clutches

48 - Tracks and track suspension

50 - Cab climate control

55 - Electrical systems

56 - Grape harvester shaking

58 - Attachments/headers

60 - Product feeding

61 - Metering system

62 - Pressing - Bale formation

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INTRODUCTION

Section contents

Section

Number

Description

Maintenance

Machine completion and equipment

Engine

Main gearbox and drive

Clutch

Transmission

Four wheel drive system

Front axle system

Rear axle system

Hydrostatic drive

Implement power take-off

Brakes and controls

This Section covers the central parts of the hydraulic

system. The components that are dedicated to a

specific function are listed in the Chapter where all the

Hydraulic systems

technical information for that function is included.

This Section covers the pneumatic system. The

components that are dedicated to a specific function are

listed in the Chapter where all the technical information

Pneumatic system

for that function is included.

Hitches, drawbars and implement couplings

Frames and ballasting

Steering

Wheels

Steering clutches

Tracks and track suspension

Cab climate control

The Section covers the central parts of the electrical,

electronic, and lighting systems. The components that

are dedicated to a specific function are listed in the

Chapter where all the technical information for that

Electrical systems

function is included.

Grape harvester shaking

Attachments/headers

Product feeding

Metering system

Pressing - Bale formation

Chemical applicators

Chopping

Threshing

Tying/Wrapping/Twisting

Bale wagons

Ejection

Lubrication system

Separation

Residue handling

Cleaning

Soil preparation/Finishing

Secondary cleaning / Destemmer

Seeding

Spraying

Planting

Crop storage / Unloading

Front loader and bucket

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INTRODUCTION

Chapters

Each Chapter is identified by a number e.g. Hydraulic Systems - Main check valve- 35.359. The first number is

identical to the Section number i.e. Chapter 35.359 is inside Section 35, Hydraulic Systems. The second number is

representative of the Chapter contained within the Section.

CONTENTS

The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data (remove,

install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written in that Chapter for

that function or system on the machine.

Contents

HYDRAULIC SYSTEMS - 35

Main control valve - 359

FUNCTIONAL DATA

Main control valve - Sectional view (35.359 - C.10.A.30)

TECHNICAL DATA

Main control valve - General specifications (35.359 - D.40.A.10)

SERVICE

Main control valve - Remove (35.359 - F.10.A.10)

INDEX

The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been

written in that Chapter for that function or system on the machine.

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INTRODUCTION

Information units and information search

Each chapter is composed of information units. Each information unit has a page reference within that Chapter. The

information units provide a quick and easy way to find just the right piece of technical information you are looking for.

Example information unit

Main control valve - Sectional View (35.359)

Information Unit SAP code

Hydraulic systems

SAP code classification

359

Main control valve

Page header and footer

The page header will contain the following references:

• Section and Chapter description

The page footer will contain the following references:

• Publication number for that Manual, Section or Chapter.

• Version reference for that publication.

• Publication date

• Section, chapter and page reference e.g.35.359 / 9

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INTRODUCTION

Foreword - Important notice regarding equipment servicing

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All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,

strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein

shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or

local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-

facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.

In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case

of damages caused by parts and/or components not approved by the manufacturer.

The manufacturer reserves the right to make improvements in design and changes in specifications at any time without

notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and

illustrative material herein are as accurate as known at time of publication but are subject to change without notice.

In case of questions, refer to your NEW HOLLAND Sales and Service Networks.

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INTRODUCTION

Safety rules

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Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-

structions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety

NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or

property damage. The word Notice is used to address practices not related to personal safety.

Information

NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or

other information in the manual. The word Note is not intended to address personal safety or property damage.

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INTRODUCTION

Safety rules - Ecology and the environment

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Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the

treatment of some of the substances that advanced technology requires, sound judgment should govern the use and

disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this

legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,

cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,

and dispose of these substances.

Helpful hints

• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems

may cause considerable spillage.

• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances

that may be harmful to your health.

• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.

• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,

etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of

the fluids in a proper way that complies with all local legislation and available resources.

• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.

• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-

tioning specialist or use a special extractor to recharge the system properly.

• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.

• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.

• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,

coolant, etc.

Battery recycling

Batteries and electric accumulators contain several substances that can have a harmful

effect on the environment if the batteries are not properly recycled after use. Improper

disposal of batteries can contaminate the soil, groundwater, and waterways. NEW

HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND

dealer, who will dispose of the used batteries or recycle the used batteries properly. In

some countries, this is a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,

CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any

batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to:

• Accept the return of your used batteries

• Store the returned batteries in a suitable location

• Send the returned batteries to the battery manufacturer for recycling

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INTRODUCTION

Safety rules

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LEGAL OBLIGATIONS

This machine may be equipped with special guarding or other devices in compliance with local legislation. Some to

these require active use by the operator. Therefor, check local legislations on the usage of this machine.

ACCIDENT PREVENTION

Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety

principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental

safety principles, acting with the necessary caution and care.

Accidents may occur with all types of machine, regardless of how well the machine in question was designed and

built.

CAUTION

Unexpected machine movement!

1. Disengage all drives.

2. Engage parking brake.

3. Lower all attachments to the ground, or

raise and engage all safety locks.

4. Shut off engine.

5. Remove key from key switch.

6. Switch off battery key, if installed.

7. Wait for all machine movement to stop.

Failure to comply could result in minor or

moderate injury.

C0038A

SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-

DRAULICS (EUROPEAN STANDARD EN982)

• Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose

assembly.

• Do not weld hydraulic pipes: when flexible hoses or piping are damaged, replace them immediately.

• It is forbidden to modify a hydraulic accumulator by machining, welding or any other way.

• Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to

zero.

• Pressure check on hydraulic accumulators must be carried out by a method recommended by the accumulator

manufacturer.

• Take care not to exceed the maximum allowed pressure of the accumulator. After any check or adjustment, check

for leakages or gas in the hoses or tubes.

SAFETY RULES

General guidelines

• Carefully follow specified repair and maintenance procedures.

• When appropriate, use P.P.E (Personal Protective Equipment)

• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,

scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear

approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc.

• Do not carry out repair operations with someone sitting in the driver's seat, unless the person is a trained technician

who is assisting with the operation in question.

• Do not operate the machine or use any of the implements from different positions, other than the driver's seat.

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INTRODUCTION

•

Do not carry out operations on the machine with the engine running, unless specifically indicated.

•

Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down.

•

Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves, etc.

•

All repair and maintenance operations must be carried out using extreme care and attention.

•

Service steps and platforms used in the workshop or elsewhere should be built according to the applicable stan-

dards and legislation.

•

Disconnect the Power Take-Off (PTO) and label the controls to indicate that the machine is being serviced.

•

Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices

to secure the machine in these conditions.

•

Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or

locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that are

operating under load.

•

When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of

sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the

position used by the carrier.

•

Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with

efficient ground insulation to avoid electrical shock hazards.

•

Always use suitable hoisting or lifting devices when raising or moving heavy parts.

•

Keep bystanders away.

•

Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic

commercially available solvents.

•

Wear safety goggles with side guards when cleaning parts with compressed air.

•

Never use open flames for lighting when working on the machine or checking for leaks.

•

When carrying out checks with the engine running, request the assistance of an operator in the driver's seat. The

operator must maintain visual contact with the service technician at all times.

•

If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a slope,

lock the machine in position. Move to a flat area as soon as is safely possible.

•

Maintenance and repair operations must be carried out in a clean and dry area. Clean up any water or oil spillage

immediately.

•

Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a

closed metal container.

•

Before engaging the machine, make sure that there are no persons within the machine or implement range of action.

•

Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments.

•

When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear

and gloves.

•

When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.

All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY

AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.

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Machine start-up.

• Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.

• Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts.

Hydraulic systems and fuel injection systems

• A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate

the skin. Therefore, NEVER USE HANDS TO CHECK FOR LEAKS but use a piece of cardboard or paper for this

purpose. If any liquid penetrates skin tissue, call for medical aid immediately. Failure to treat this condition with

correct medical procedure may result in serious infection or death.

• In order to check the pressure in the system use suitable instruments.

Wheels and tires

• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Periodically check the

rims and tires for damage.

• Stand away from (at the side of) the tire when checking inflation pressure.

• Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause

damage to the wheel.

• Never cut or weld a rim mounted with an inflated tire.

• Deflate the tire before removing any objects that may be jammed in the tire tread.

• Never inflate tires using inflammable gases, as this may result in explosions and injury to bystanders.

Removal and installation

• Lift and handle all heavy parts using suitable hoisting equipment. Make sure that parts are sustained by appropriate

hooks and slings. Use the hoisting eyebolts for lifting operations. Extra care should be taken if persons are present

near the load to be lifted.

• Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing - safety

goggles, gloves and shoes.

• Avoid twisting chains or metal cables. Always wear safety gloves when handling cables or chains.

• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable pro-

tective gloves when handling chains or cables.

• Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in

question. Keep the area near the hitch-up point, chains or cables free of all bystanders.

• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when

handling cables.

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INTRODUCTION

Basic instructions - Shop and assembly

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Shimming

For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-

eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or

the rated value shown on each shim.

Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:

1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.

2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.

3. Position the sealing lip facing the fluid.

NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that

they will move the fluid towards the inner side of the seal.

4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip

and the dust lip on double lip seals with grease.

5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a

hammer or mallet.

6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that

the seal makes contact with the thrust element, if required.

7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals

Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and

twisting, which would jeopardize sealing efficiency.

Sealing compounds

Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing

compound, prepare the surfaces as directed by the product container.

Spare parts

Only use CNH Original Parts or NEW HOLLAND Original Parts.

Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same

parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can

offer this guarantee.

When ordering spare parts, always provide the following information:

• Machine model (commercial name) and Product Identification Number (PIN)

• Part number of the ordered part, which can be found in the parts catalog

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INTRODUCTION

Protecting the electronic and/or electrical systems during charging and welding

To avoid damage to the electronic and/or electrical systems, always observe the following practices:

1. Never make or break any of the charging circuit connections when the engine is running, including the battery

connections.

2. Never short any of the charging components to ground.

3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine

attachment.

• Position the welder ground clamp as close to the welding area as possible.

• If you weld in close proximity to a computer module, then you should remove the module from the machine.

• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you

weld.

4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery

charger.

NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.

The electronic monitoring system and charging system will be damaged if this is not done.

5. Remove the battery ground cable. Reconnect the cable when you complete welding.

WARNING

Battery acid causes burns. Batteries contain sulfuric acid.

Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush

with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large

quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.

Failure to comply could result in death or serious injury.

W0111A

Special tools

The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and

designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The

special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.

By using these tools, repair personnel will benefit from:

• Operating in optimal technical conditions

• Obtaining the best results

• Saving time and effort

• Working in safe conditions

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Torque

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Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica-

tions unless otherwise stated

NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se-

quence from item 1 through to the last item of the hardware.

The minimum hardware tightening torque on drawings, in specifications etc. have priority.

The applicable CNH Standard is ENS7001.

DF5019-1

Metric hardware

Class 8.8 in N m (lb in or lb ft)

Class

10.9 in N m (lb in or lb ft)

Nominal

Plated nut

Lock nut

Hardened nut

Plated nut

Lock nut

Hardened nut

Size

1.3 N·m

0.7 N·m

1.2 N·m

1.8 N·m

0.9 N·m

1.6 N·m

(11.5 lb in)

(6.2 lb in)

(10.6 lb in)

(15.9 lb in)

(8.0 lb in)

(14.2 lb in)

2.9 N·m

1.6 N·m

2.6 N·m

4.2 N·m

2.3 N·m

3.7 N·m

(25.7 lb in)

(14.2 lb in)

(23.0 lb in)

(37.2 lb in)

(20.4 lb in)

(32.7 lb in)

5.9 N·m

3.2 N·m

5.3 N·m

8.5 N·m

4.6 N·m

7.6 N·m

(52.2 lb in)

(28.3 lb in)

(46.9 lb in)

(75.2 lb in)

(40.7 lb in)

(67.3 lb in)

10.1 N·m

5.5 N·m

9.1 N·m

14.5 N·m

7.9 N·m

13 N·m

(89.4 lb in)

(48.7 lb in)

(80.5 lb in)

(10.7 lb ft)

(69.9 lb in)

(9.6 lb ft)

24.5 N·m

13.5 N·m

22 N·m

35.1 N·m

19.3 N·m

31.5 N·m

(18.1 lb ft)

(10.0 lb ft)

(16.2 lb ft)

(25.9 lb ft)

(14.2 lb ft)

(23.2 lb ft)

M10

48.7 N·m

26.8 N·m

43.8 N·m

69.5 N·m

38.2 N·m

62.5 N·m

(35.9 lb ft)

(19.8 lb ft)

(32.3 lb ft)

(51.3 lb ft)

(28.2 lb ft)

(46.1 lb ft)

M12

85 N·m

46.7 N·m

76.5 N·m

121 N·m

66.5 N·m

108.9 N·m

(62.7 lb ft)

(34.4 lb ft)

(56.4 lb ft)

(89.2 lb ft)

(49.0 lb ft)

(80.3 lb ft)

M14

135 N·m

74.2 N·m

121.5 N·m

193 N·m

106.1 N·m

173.7 N·m

(99.6 lb ft)

(54.7 lb ft)

(89.6 lb ft)

(142.3 lb ft)

(78.3 lb ft)

(128.1 lb ft)

M16

210 N·m

115.5 N·m

189 N·m

301 N·m

165.5 N·m

270.9 N·m

(154.9 lb ft)

(85.2 lb ft)

(139.4 lb ft)

(222 lb ft)

(122.1 lb ft)

(199.8 lb ft)

M18

299 N·m

164.4 N·m

269.1 N·m

414 N·m

227.7 N·m

372.6 N·m

(220.5 lb ft)

(121.3 lb ft)

(198.5 lb ft)

(305.4 lb ft)

(167.9 lb ft)

(274.8 lb ft)

M20

425 N·m

233.72 N·m

382.5 N·m

587 N·m

322.8 N·m

528.3 N·m

(313.5 lb ft)

(172.4 lb ft)

(282.1 lb ft)

(432.9 lb ft)

(238.1 lb ft)

(389.7 lb ft)

M22

579 N·m

318.4 N·m

521.1 N·m

801 N·m

440.5 N·m

720.9 N·m

(427 lb ft)

(234.8 lb ft)

(384.3 lb ft)

(590.8 lb ft)

(324.9 lb ft)

(531.7 lb ft)

M24

735 N·m

404.2 N·m

661.5 N·m

1016 N·m

558.8 N·m

914.4 N·m

(542.1 lb ft)

(298.1 lb ft)

(487.9 lb ft)

(749.4 lb ft)

(412.1 lb ft)

(674.4 lb ft)

M27

1073 N·m

590.1 N·m

967.5 N·m

1486 N·m

817.3 N·m

1337 N·m

(791.4 lb ft)

(435.2 lb ft)

(713.6 lb ft)

(1096 lb ft)

(602.8 lb ft)

(986.1 lb ft)

47998488 17/03/2016

INTRODUCTION

Torque - Standard torque data for hydraulic connections

300FP

ANZ --- APAC --- LA --- MEA --- WE

380FP

ANZ --- APAC --- LA --- MEA --- WE

General information

• Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pressure with

adequate fatigue resistance. Over-torquing of a hydraulic connection can also lead to leakage or failure. For some

connections, NEW HOLLAND requires a different torque value than is listed in the ISO and SAE standards.

• The torque values in this document should be used whenever possible or applicable.

NOTICE: Always follow the instructions in this manual for specific torque values when you service components.

The information in this section is for general guidance only when a procedure contains no specific torque value.

Tolerance

• The tolerance for all torque values is ± 10 %. This tolerance must include all assembly variation, not only the torque

wrench repeatability.

Lubrication

Application of grease or other lubricants to hydraulic connectors should be avoided. If clean hydraulic oil is already

on the connection, it is not required to remove the oil. Generally, application of grease:

• May cause a significant change in the torque required to properly tighten the connection.

• May reduce the connection’s resistance to vibration.

• Excessive grease may displace an elastomer seal during tightening.

• Grease extrusion when connection is tightened may be mistaken for leakage.

NEW HOLLAND products generally use O-Ring Boss (ORB) connectors that have Teflon™-coated O-rings, eliminat-

ing the need for O-ring lubrication during installation. For connections which are made into aluminum manifolds or

with stainless steel connectors, it may be required to apply a lubricant to prevent galling.

Use of LOCTITE® and other thread-locking compounds is prohibited. These compounds:

• May cause a significant change in the torque required to properly tighten the connections.

• Reduce the serviceability of the joint.

• May prevent the O-ring from properly sealing if the compound gets on the O-ring.

47998488 17/03/2016

INTRODUCTION

Torque values for metric O-Ring Boss (ORB) port connections

S-Series *

L-Series **

Metric

Ferrous

Non-Ferrous

Ferrous

Non-Ferrous

thread

N·m (lb ft) ± 10 %

N·m (lb ft) ± 10

M8 x 1

10.5

(7.7)

6.3

(4.6)

8.5

(6.3)

(3.7)

M10 x 1

(15.5)

12.5

(9.2)

15.5

(11.4)

9.3

(6.9)

M12 x 1.5

(27.3)

(16.2)

(19.9)

(11.8)

M14 x 1.5

(34.7)

(20.7)

(27.3)

(16.2)

M16 x 1.5

(42.8)

(25.8)

(31)

(18.4)

M18 x 1.5

(54.6)

(32.5)

(34.7)

(20.7)

M22 x 1.5

105

(77.4)

(46.5)

(28)

M27 x 2

178

(131.3)

107

(78.9)

105

(77.4)

(46.5)

M30 x 2

225

(166)

135

(99.6)

136

(100.3)

(60.5)

M33 x 2

325

(239.7)

195

(143.8)

168

(123.9)

101

(74.5)

M42 x 2

345

(254.5)

207

(152.7)

220

(162.3)

132

(97.4)

M48 x 2

440

(324.5)

264

(194.7)

273

(201.4)

164

(121)

M60 x 2

525

(387.2)

315

(232.3)

330

(243.4)

198

(146)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37 ° flare.

Torque values for metric O-Ring Boss (ORB) port plugs

Ferrous

Non-ferrous

Metric

Internal hex

External hex

N·m (lb ft) ± 10 %

thread

N·m (lb ft) ± 10 %

M8 x 1

8.5

(6.3)

10.5

(7.7)

6.3

(4.6)

M10 x 1

(11.8)

(15.5)

12.5

(9.2)

M12 x 1.5

(17)

(27.3)

(16.2)

M14 x 1.5

(34.7)

(20.7)

M16 x 1.5

(42.8)

(25.8)

M18 x 1.5

(54.6)

(32.5)

M22 x 1.5

105

(77.4)

105

(77.4)

(46.5)

M27 x 2

178

(131.3)

178

(131.3)

107

(78.9)

M30 x 2

225

(166)

225

(166)

135

(99.6)

M33 x 2

325

(239.7)

325

(239.7)

195

(143.8)

M42 x 2

345

(254.5)

345

(254.5)

207

(152.7)

M48 x 2

440

(324.5)

440

(324.5)

264

(194.7)

M60 x 2

525

(387.2)

525

(387.2)

315

(232.3)

47998488 17/03/2016

INTRODUCTION

Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends)

Metric tube

Outside Diameter (OD)

Ferrous

Non-Ferrous

mm (in)

BSPP

S-Series

L-Series

S-Series

L-Series

thread

G- Gas;

S-Series *

L-Series **

N·m (lb ft)

A- medium

± 10 %

coarse threads

G 1/8 A

(0.236)

(15.5)

12.5

(9.2)

(0.236)

(0.315)

G 1/4 A

(46.5)

(39.1)

(28)

(23.6)

(0.315)

(0.394)

G 3/8 A

(0.472)

(70.1)

(62)

(42)

(36.9)

(0.472)

(0.591)

G 1/2 A

(0.630)

136

(100.3)

105

(77.4)

(60.5)

(46.5)

(0.709)

G 3/4 A

(0.787)

(0.866)

210

(154.9)

210

(154.9)

126

(92.9)

126

(92.9)

G1A

(0.984)

(1.102)

400

(295)

400

(295)

240

(177)

240

(177)

G 1 1/4 A

(1.181)

(1.378)

525

(387.2)

525

(387.2)

315

(232.3)

315

(232.3)

G 1 1/2 A

(1.496)

(1.654)

660

(486.8)

660

(486.8)

396

(292.1)

396

(292.1)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37 ° flare.

Torque values for metric port connections (Metric face-seal ports and stud ends)

Metric tube

Outside Diameter (OD)

Ferrous

Non-Ferrous

mm (in)

S-Series

L-Series

S-Series

L-Series

Metric

S-Series *

L-Series **

N·m (lb ft)

thread

± 10 %

M10 x 1

(0.157)

(15.5)

12.5

(9.2)

M12 x 1.5

(0.157)

(0.236)

(34.7)

(23.6)

(20.7)

(14)

M14 x 1.5

(0.197)

(0.276)

(46.5)

(39.1)

(28)

(23.6)

M16 x 1.5

(0.276)

(0.354)

(62)

(46.5)

(36.9)

(28)

M18 x 1.5

(0.315)

(0.433)

105

(77.4)

(62)

(46.5)

(36.9)

M20 x 1.5

(0.394)

147

(108.4)

(64.9)

M22 x 1.5

(0.472)

(0.551)

158

(116.5)

147

(108.4)

(70.1)

(64.9)

M26 x 1.5

(0.709)

210

(154.9)

126

(92.9)

M27 x 1.2

(0.630)

210

(154.9)

126

(92.9)

M33 x 2

(0.787)

(0.906)

400

(295)

400

(295)

240

(177)

240

(177)

M42 x 2

(0.984)

(1.181)

525

(387.2)

525

(387.2)

315

(232.3)

315

(232.3)

M48 x 2

(1.260)

(1.417)

630

(464.7)

630

(464.7)

396

(292.1)

396

(292.1)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37 ° flare.

47998488 17/03/2016

INTRODUCTION

Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections

S-Series *

L-Series **

Ferrous

Non-

Ferrous

Non-

Inch tube

SAE

UN/UNF

N·m (lb ft)

Ferrous

N·m (lb ft)

Ferrous

dash size

thread size

± 10 %

N·m (lb ft)

± 10 %

N·m (lb ft)

mm (in)

± 10 %

5/16-24

3.18

(0.125)

8.5

(6.3)

(3.7)

3/8-24

4.76

(0.187)

15.5

(11.4)

9.3

(6.9)

10.5

(7.7)

6.3

(4.6)

7/16-20

6.35

(0.250)

(27.3)

(16.2)

(14)

11.5

(8.5)

1/2-20

7.94

(0.313)

(31)

(18.4)

(19.2)

15.5

(11.4)

9/16-18

9.52

(0.375)

(34.7)

(20.7)

(23.6)

(14)

3/4-16

12.7

(0.500)

(65.6)

(39.1)

(23.6)

7/8-14

15.88

(0.625)

121

(89.2)

(53.8)

(46.5)

(28)

1-1/16-12

19.05

(0.750)

178

(131.3)

107

(78.9)

100

(73.8)

(44.3)

1-3/16-12

22.22

(0.875)

225

(166)

135

(99.6)

131

(96.6)

(58.3)

1-5/16-12

25.4

(1.000)

283

(208.7)

170

(125.4)

156

(115.1)

(69.3)

1-5/8-12

31.75

(1.250)

300

(221.3)

180

(132.8)

210

(154.9)

126

(92.9)

1-7/8-12

38.1

(1.500)

388

(286.2)

233

(171.9)

220

(162.3)

132

(97.4)

2-1/2-12

50.8

(2.000)

388

(286.2)

233

(171.9)

315

(232.3)

189

(139.4)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37 ° flare.

Torque values for inch O-Ring Boss (ORB) port adjustable connections

S-Series *

L-Series **

Ferrous

Non-

Ferrous

Non-

Inch tube

SAE

UN/UNF

N·m (lb ft)

Ferrous

N·m (lb ft)

Ferrous

dash size

thread size

± 10 %

N·m (lb ft)

± 10 %

N·m (lb ft)

mm (in)

± 10 %

5/16-24

3.18

(0.125)

8.5

(6.3)

(3.7)

3/8-24

4.76

(0.187)

10.5

(7.7)

9.3

(6.9)

10.5

(7.7)

6.3

(4.6)

7/16-20

6.35

(0.250)

(15.5)

(14)

11.5

(8.5)

1/2-20

7.94

(0.313)

(31)

(18.4)

(19.2)

15.5

(11.4)

9/16-18

9.52

(0.375)

(34.7)

(20.7)

(23.6)

(14)

3/4-16

12.7

(0.500)

(65.6)

(39.1)

(23.6)

7/8-14

15.88

(0.625)

121

(89.2)

(53.8)

(46.5)

(28)

1-1/16-12

19.05

(0.750)

178

(131.3)

107

(78.9)

100

(73.8)

(44.3)

1-3/16-12

22.22

(0.875)

225

(166)

135

(99.6)

131

(96.6)

(58.3)

1-5/16-12

25.4

(1.000)

285

(210.2)

170

(125.4)

156

(115.1)

(69.3)

1-5/8-12

31.75

(1.250)

300

(221.3)

180

(132.8)

210

(154.9)

126

(92.9)

1-7/8-12

38.1

(1.500)

388

(286.2)

233

(171.9)

220

(162.3)

132

(97.4)

2-1/2-12

50.8

(2.000)

388

(286.2)

233

(171.9)

315

(232.3)

189

(139.4)

* S-Series connectors are used with O-Ring Face Seals (ORFS).

** L-Series connectors are used with 37 ° flare.

47998488 17/03/2016

INTRODUCTION

Torque values for inch O-Ring Boss (ORB) port plugs

Ferrous

Non-Ferrous

Internal hex

External hex

SAE

UN/UNF

N·m (lb ft)

dash size

thread size

± 10 %

5/16-24

7.5

(5.5)

12.5

(9.2)

7.5

(5.5)

3/8-24

14.5

(10.7)

(15.5)

12.5

(9.2)

7/16-20

(15.5)

(27.3)

(16.2)

1/2-20

(20.7)

(31)

(18.4)

9/16-18

(34.7)

(20.7)

3/4-16

(65.6)

(39.1)

7/8-14

116

(85.6)

116

(85.6)

(51.6)

1-1/16-12

176

(129.8)

176

(129.8)

106

(78.2)

1-3/16-12

247

(182.2)

247

(182.2)

148

(109.2)

1-5/16-12

284

(209.5)

284

(209.5)

170

(125.4)

1-5/8-12

357

(263.3)

357

(263.3)

214

(157.8)

1-7/8-12

441

(325.3)

441

(325.3)

265

(195.5)

2-1/2-12

536

(395.3)

536

(395.3)

322

(237.5)

Torque values for four-bolt flange connections (Metric Screws, Class 10.9)

Code 61

Code 62

Metric size

Imperial size

Screw code

N·m (lb ft)

± 10 %

1/2

M8 x 1.25

(25.1)

M8 x 1.25

(25.1)

3/4

M10 x 1.5

(54.6)

M10 x 1.5

(54.6)

M10 x 1.5

(54.6)

M12 x 1.75

137

(101)

M12 x 1.75

137

(101)

1-1/4

M10 x 1.5

(54.6)

M14 x 1.5

189

(139.4)

1-1/2

M12 x 1.75

137

(101)

M16 x 2

310

(228.6)

M12 x 1.75

137

(101)

M20 x 2.5

575

(424.1)

2-1/2

M12 x 1.75

137

(101)

M24 x 3

575

(424.1)

M16 x 2

310

(228.6)

M30 x 3.5

680

(501.5)

3-1/2

M16 x 2

310

(228.6)

102

M16 x 2

310

(228.6)

127

M16 x 2

310

(228.6)

Torque values for four-bolt flange connections (Metric Screws, Class 8.8)

Code 61

Code 62

Metric size

Imperial size

Screw code

N·m (lb ft)

± 10 %

1/2

M8 x 1.25

(21.4)

M8 x 1.25

(21.4)

3/4

M10 x 1.5

57(42)

M10 x 1.5

57(42)

M10 x 1.5

57(42)

M12 x 1.75

100

(73.8)

M12 x 1.75

100

(73.8)

1-1/4

M10 x 1.5

57(42)

M14 x 1.5

160

(118)

1-1/2

M12 x 1.75

100

(73.8)

M16 x 2

250

(184.4)

M12 x 1.75

100

(73.8)

M20 x 2.5

500

(368.8)

2-1/2

M12 x 1.75

100

(73.8)

M24 x 3

575

(424.1)

M16 x 2

250

(184.4)

M30 x 3.5

680

(501.5)

3-1/2

M16 x 2

250

(184.4)

102

M16 x 2

250

(184.4)

127

M16 x 2

250

(184.4)

47998488 17/03/2016

INTRODUCTION

Torque values for four-bolt flange connections (Inch Screws, Grade 8)

Code 61

Code 62

Metric size

Imperial size

Screw code

N·m (lb ft)

± 10 %

1/2

5/16-18

(25.1)

5/16-18

(25.1)

3/4

3/8-16

(46.5)

3/8-16

(46.5)

3/8-16

(46.5)

7/16-14

(71.5)

1-1/4

7/16-14

(71.5)

1/2-13

158

(116.5)

1-1/2

1/2-13

158

(116.5)

5/8-11

310

(228.6)

1/2-13

158

(116.5)

3/4-10

473

(348.9)

2-1/2

1/2-13

158

(116.5)

5/8-11

310

(228.6)

3-1/2

5/8-11

310

(228.6)

102

5/8-11

310

(228.6)

127

5/8-11

310

(228.6)

Tapered thread connection tightening

British Standard Pipe Taper

National Pipe Thread Fuel

Turns from finger tight

(BSPT) thread size (inch)

(NPTF) thread size (inch)

1/8-28

1/8-27

2-3

1/4-19

1/4-18

2-3

3/8-19

3/8-18

2-3

1/2-14

2-3

3/4-14

2-3

1-11

1-11 1/2

1.5

- 2.5

1-1/4-11

1-1/4-11 1/2

1.5

- 2.5

1-1/2-11

1-1/2-11 1/2

1.5

- 2.5

2-11

2-11 1/2

1.5

- 2.5

Torque values for banjo bolt connections (Copper washer style)

Bolt thread (metric)

Hex size (mm)

Torque N·m (lb ft) ± 10 %

M8 x 1.25

(9.6)

M10 x 1.25

(11.8)

M12 x 1.5

(29.5)

M14 x 1.5

(33.2)

M16 x 1.5

(35.4)

M18 x 1.5

(36.9)

M20 x 1.5

(53.8)

M22 x 1.5

(53.8)

M24 x 1.5

(53.8)

47998488 17/03/2016